Device for enhancing binding force of hard coating and base material based on hot-pressing coating

By hot pressing the hard coating and the surface of the substrate, the problem of coating peeling is solved, the binding force and the adhesion of the coating are improved, and the corrosion resistance and aesthetic effect are achieved.

CN222267610UActive Publication Date: 2024-12-31DALIAN V-TECH NANO TECH CO LTD
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Patent Information

Application Number
CN202420896334.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2024-12-31
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

The bonding force between the hard coating and the substrate is average, and the coating is prone to falling off after long-term use.

Method used

Using a device based on hot press coating, the bonding force between the hard coating and the substrate is enhanced by preheating the surface of the substrate and the spraying is completed, and the coating is maintained in the hot melt state by heating device, thereby improving the Spraying effect, and hot pressing rolling is achieved through the pressing cylinder and spring structure.

Benefits of technology

It significantly improves the binding force between the hard coating and the substrate, reduces the risk of coating falling off, enhances the adhesion and corrosion resistance of the coating, and improves the hardness and aesthetics of the coating.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for enhancing the binding force of a hard coating and a base material based on hot-pressing coating, which relates to the technical field of hot-pressing coating and comprises an operating platform, a U-shaped frame is arranged above the operating platform, a square box is arranged inside the U-shaped frame, a separation frame is fixedly connected inside the square box and is S-shaped, and the separation frame is arranged on the operating platform. The interior of the square box is divided into an air cavity and a liquid cavity by the partition frame, a nozzle is fixedly connected to the outer wall of the square box and communicates with the liquid cavity, sliding boxes are slidably connected to the two ends of the square box correspondingly, the sliding boxes communicate with the air cavity through square openings, and a pressing cylinder is rotationally connected between the two sliding boxes. According to the device for enhancing the binding force of the hard coating and the base material based on hot-pressing coating, by arranging the square box, the pressing cylinder and other structures, spraying operation can be conducted on the base material, and meanwhile preheating treatment can be conducted on the base material before the base material is coated; in addition, after spraying is finished, the pressing cylinder is attached to the coating and rolls in a hot pressing mode, and the binding force between the hard coating and the base material is enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of hot pressing coating, in particular to a device for enhancing the bonding force between a hard coating and a substrate based on hot pressing coating. Background Art

[0002] For example, a cemented carbide tool coating machine is disclosed in a document entitled: A cemented carbide tool coating machine (patent application number: CN202021771474.3), in which the first drive motor can drive the first gear to rotate, thereby driving the second support plate to move in the vertical direction, thereby driving the spraying body to move in the vertical direction, and the second drive motor can drive the second gear to rotate, thereby driving the third support plate to move in the horizontal direction. Moving in the horizontal direction is convenient for spraying different tools, and directly performing the spraying operation makes the bonding force between the hard coating and the substrate generally poor, and the coating is prone to falling off after long-term use.

[0003] Therefore, it is necessary to propose a device based on hot pressing coating to enhance the bonding strength between the hard coating and the substrate to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a device for enhancing the bonding strength between a hard coating and a substrate based on hot pressing coating, so as to solve the problem that the bonding strength between the hard coating and the substrate is average when directly spraying, and the coating is prone to fall off after long-term use.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for enhancing the bonding force between a hard coating and a substrate based on hot pressing coating, comprising an operating table, a U-shaped frame is arranged above the operating table, a square box is arranged inside the U-shaped frame, a partition frame is fixedly connected to the inside of the square box, the partition frame is S-shaped, the partition frame divides the inside of the square box into an air chamber and a liquid chamber, a nozzle is fixedly connected to the outer wall of the square box, the nozzle is connected to the liquid chamber, both ends of the square box are slidably connected to sliding boxes, the sliding box is connected to the air chamber through a square opening, a pressure cylinder is rotatably connected between the two sliding boxes, and the two sliding boxes are connected to the pressure cylinder, a circular hole is opened on the square box, the circular hole is connected to the air chamber, one side of the U-shaped frame is rotatably connected to an air duct, the air duct is fixedly connected to the square box and is connected to the air chamber, and the other side of the U-shaped frame is rotatably connected to a liquid pipe, the liquid pipe is fixedly connected to the square box and is connected to the liquid chamber.

[0006] Preferably, a heating device is fixedly installed inside the air cavity.

[0007] Preferably, support blocks are fixedly connected to the inner walls on both sides of the air cavity, a spring is fixedly connected to the support block, and one end of the spring away from the support block is fixedly connected to the slide box.

[0008] Preferably, one end of the air duct away from the square box is connected to the wind supply pipeline of the factory through a first rotary joint, and one end of the liquid pipe away from the square box is connected to the coating material supply pipeline of the factory through a second rotary joint.

[0009] Preferably, a driving device is provided on the U-shaped frame for driving the square box to rotate through an air duct.

[0010] Preferably, a hanger is fixedly connected to the upper surface of the operating table, and the U-shaped frame is slidably arranged on the hanger.

[0011] Technical effects and advantages of the utility model:

[0012] 1. The utility model can spray the substrate by setting structures such as square boxes and pressing cylinders. At the same time, the substrate can be preheated before coating. In addition, after spraying, the pressing cylinder is pressed and rolled on the coating to enhance the bonding force between the hard coating and the substrate.

[0013] 2. A heating device is provided to quickly heat the gas passing through the air cavity. At the same time, the heating device can also heat the liquid cavity, so that the paint passing through it remains in a hot melt state, thereby improving the spraying effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The utility model is a schematic diagram of the structure of a device for enhancing the bonding force between a hard coating and a substrate based on hot pressing coating.

[0015] Figure 2 This is a schematic diagram of the operating table and square box structure of the utility model.

[0016] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure in the middle.

[0017] Figure 4 It is a schematic diagram of the structure of the wind cavity and liquid cavity of the utility model.

[0018] Figure 5 For this utility model Figure 4 Enlarged schematic diagram of the structure at point B in the middle.

[0019] In the figure: 1. operating table; 2. square box; 3. partition; 4. air chamber; 5. liquid chamber; 6. sliding box; 7. pressure cylinder; 8. round hole; 9. square mouth; 10. support block; 11. spring; 12. heating device; 13. air duct; 14. first rotary joint; 15. liquid pipe; 16. second rotary joint; 17. nozzle; 18. U-shaped frame; 19. hanger; 20. driving device. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clarify the technical solutions in the embodiments of the utility model; it is completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] The utility model provides Figure 1 to Figure 5 The device shown is a device for enhancing the bonding force between a hard coating and a substrate based on hot pressing coating, comprising an operating table 1, a U-shaped frame 18 is arranged above the operating table 1, a hanger 19 is fixedly connected to the upper surface of the operating table 1, and the U-shaped frame 18 is slidably arranged on the hanger 19. When in use, a drive motor, a lead screw and other structures are arranged on the hanger 19 to cooperate with the U-shaped frame 18, so as to drive the U-shaped frame 18 to move back and forth above the operating table 1 to expand the position of hot pressing coating. The substrate is placed on the operating table 1, and a fixed structure for positioning the substrate (not shown in the figure) is also arranged on the operating table 1 to prevent the substrate from moving during spraying. The fixed structure is a common existing technology and will not be described in detail here.

[0022] A square box 2 is arranged inside the U-shaped frame 18, and a partition frame 3 is fixedly connected inside the square box 2. The partition frame 3 is S-shaped and divides the inside of the square box 2 into an air chamber 4 and a liquid chamber 5, so that the inside of the square box 2 can transport both wind power and coating materials. A nozzle 17 is fixedly connected to the outer wall of the square box 2, and the nozzle 17 is connected to the liquid chamber 5. When the paint is transported to the square box 2, it will be sprayed out by the nozzle 17, and a plurality of nozzles 17 can be provided.

[0023] When spraying is required, the end of the slide box 6 close to the nozzle 17 is controlled to deflect downward, and the nozzle 17 performs the spraying operation.

[0024] In order to achieve the effect of hot pressing, a heating device 12 is fixedly installed inside the air cavity 4. The heating device 12 includes a heating block and other structures, which can quickly heat the gas passing through the air cavity 4. Both ends of the square box 2 are slidably connected with a slide box 6, and the slide box 6 is connected to the air cavity 4 through a square port 9. A pressing cylinder 7 is rotatably connected between the two slide boxes 6, and the two slide boxes 6 are connected to the pressing cylinder 7. Heat will enter the pressing cylinder 7 from the square port 9 and the slide box 6, so that the temperature of the pressing cylinder 7 increases.

[0025] The square box 2 is provided with a circular hole 8, which is connected to the air cavity 4. There are multiple circular holes 8, and the heated gas is directly sprayed toward the substrate through the circular holes 8. The structures such as the sliding box 6 and the pressing cylinder 7 can be made of heat-conducting materials.

[0026] At the same time, the heating device 12 can also heat the liquid chamber 5, so that the paint passing through the liquid chamber 5 remains in a hot melt state, thereby improving the spraying effect.

[0027] Before coating the substrate, the circular hole 8 is adjusted to a suitable height and directed toward the substrate to deliver gas to the inside of the air cavity 4. The heating device 12 can quickly heat the gas passing through the air cavity 4. The heated gas is sprayed from the circular hole 8 to the substrate. Heating the substrate and then spraying it can form a strong chemical bond on the surface of the substrate, thereby effectively improving the adhesion and corrosion resistance of the coating. At the same time, the surface temperature can be increased to improve the fluidity of the coating, thereby reducing the generation of defects such as bubbles and shrinkage cavities. In addition, heating can also promote the removal of volatiles on the surface of the substrate and avoid shrinkage cavities during the solidification process of the coating.

[0028] Furthermore, heating can also promote the curing process of the coating, improve the hardness and glossiness of the coating, and thus enhance the aesthetics and texture of the product.

[0029] When spraying, the air supply is stopped, and the end of the slide box 6 close to the nozzle 17 is controlled to deflect downward, and the nozzle 17 performs the spraying operation;

[0030] After the spraying is completed and the coating reaches a certain hardness, the pressing cylinder 7 also has a certain temperature, and the pressing cylinder 7 can be pressed and rolled on the coating to enhance the bonding force between the hard coating and the substrate.

[0031] In order to increase the thermal pressure of the pressing cylinder 7, support blocks 10 are fixedly connected to the inner walls of both sides of the air cavity 4, and springs 11 are fixedly connected to the support blocks 10. One end of the spring 11 away from the support blocks 10 is fixedly connected to the slide box 6. Specifically, the end of the slide box 6 close to the pressing cylinder 7 is controlled to deflect downward, and the pressing cylinder 7 is attached to the hardened coating. During the rolling process, the pressing cylinder 7 will be compressed by the sliding box 6 to squeeze the spring 11, and the restoring elastic force of the spring 11 makes the pressing cylinder 7 attached to the coating.

[0032] In addition, a slide box 6, a spring 11 and other structures are provided so that the distance between the pressing cylinder 7 and the square box 2 can be adjusted, so that the square box 2 can be deflected at multiple angles (refer to Figure 1 , Figure 2 ).

[0033] One side of the U-shaped frame 18 is rotatably connected to the air duct 13, which is fixedly connected to the square box 2 and communicates with the air cavity 4. The other side of the U-shaped frame 18 is rotatably connected to the liquid pipe 15, which is fixedly connected to the square box 2 and communicates with the liquid cavity 5.

[0034] The U-shaped frame 18 is provided with a driving device 20 for driving the square box 2 to rotate through the air duct 13. The driving device 20 includes a driving motor and gears and other structures for driving the air duct 13 to rotate, thereby driving the square box 2 to rotate.

[0035] One end of the air duct 13 away from the square box 2 is connected to the factory's wind supply pipeline through the first rotary joint 14, and the air duct 13 transports wind to the inside of the wind cavity 4; one end of the liquid pipe 15 away from the square box 2 is connected to the factory's coating material supply pipeline through the second rotary joint 16, and the liquid pipe 15 transports paint to the liquid cavity 5.

Claims

1. A device for enhancing the bonding strength between a hard coating and a substrate based on hot pressing coating, comprising an operating table (1), characterized in that: A U-shaped frame (18) is arranged above the operating table (1), a square box (2) is arranged inside the U-shaped frame (18), a partition frame (3) is fixedly connected inside the square box (2), the partition frame (3) is S-shaped, and the partition frame (3) divides the inside of the square box (2) into an air chamber (4) and a liquid chamber (5), a nozzle (17) is fixedly connected to the outer wall of the square box (2), the nozzle (17) is connected to the liquid chamber (5), and both ends of the square box (2) are slidably connected to sliding boxes (6), and the sliding box (6) is connected to the air chamber through a square opening (9). (4), a pressure cylinder (7) is rotatably connected between the two sliding boxes (6), and the two sliding boxes (6) are both connected to the pressure cylinder (7), a circular hole (8) is opened on the square box (2), and the circular hole (8) is connected to the wind cavity (4), one side of the U-shaped frame (18) is rotatably connected to an air duct (13), the air duct (13) is fixedly connected to the square box (2) and is connected to the wind cavity (4), and the other side of the U-shaped frame (18) is rotatably connected to a liquid pipe (15), the liquid pipe (15) is fixedly connected to the square box (2) and is connected to the liquid cavity (5).

2. The device for enhancing the bonding strength between a hard coating and a substrate based on hot pressing coating according to claim 1, characterized in that: A heating device (12) is fixedly installed inside the air cavity (4).

3. The device for enhancing the bonding strength between a hard coating and a substrate based on hot pressing coating according to claim 1, characterized in that: Support blocks (10) are fixedly connected to the inner walls on both sides of the air cavity (4), a spring (11) is fixedly connected to the support block (10), and one end of the spring (11) away from the support block (10) is fixedly connected to the slide box (6).

4. The device for enhancing the bonding strength between a hard coating and a substrate based on hot pressing coating according to claim 3, characterized in that: The end of the air duct (13) away from the square box (2) is connected to the wind supply pipeline of the factory through a first rotating joint (14), and the end of the liquid pipe (15) away from the square box (2) is connected to the coating material supply pipeline of the factory through a second rotating joint (16).

5. The device for enhancing the bonding strength between a hard coating and a substrate based on hot pressing coating according to claim 4, characterized in that: The U-shaped frame (18) is provided with a driving device (20) for driving the square box (2) to rotate via the air duct (13).

6. The device for enhancing the bonding strength between a hard coating and a substrate based on hot pressing coating according to claim 5, characterized in that: The upper surface of the operating table (1) is fixedly connected with a hanger (19), and the U-shaped frame (18) is slidably arranged on the hanger (19).