Large saw blade turning and cleaning rack
By designing a large saw blade turntable cleaning rack, the rotary positioning assembly and the flip plate lifting mechanism are used to achieve the flip and clean saw blade, which solves the problem of independent saw blade turntable and cleaning in the prior art, and improves the saw blade processing efficiency .
Patent Information
- Application Number
- CN202323660355.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2033-12-29
AI Technical Summary
The flip and cleaning mechanisms of existing saw blade grinders are independently arranged, resulting in inefficient processing and inability to simultaneously achieve flip and clean the saw blades.
A large saw blade turntable cleaning material rack is designed, including a rotary positioning assembly, a turntable plate lifting mechanism and a saw blade cleaning mechanism. The rotary positioning assembly drives the saw blade to rotate, and combines the turntable plate lifting mechanism to achieve the flip of the saw blade and Clean, semi-enclosed cover collects cleaning water, achieving simultaneous flip and cleaning.
The production efficiency of saw blades is improved, and the simultaneous flip and clean of saw blades is realized, which enhances processing efficiency.
Smart Images
Figure CN222267984U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of saw blade production equipment and relates to a large saw blade turning and cleaning material rack. Background Art
[0002] As is known to all, a grinder is a machine tool used for grinding the plane of a workpiece, and is widely used in the mechanical processing industry; an existing grinder generally comprises a workbench, a grinding wheel, a motor and a workpiece fixing device, wherein the workpiece fixing device is arranged on the workbench and is located at one end of the friction plane of the grinding wheel. When in use, the workpiece is placed on the workbench, fixed by the workpiece fixing device, and the surface to be processed of the workpiece is placed on one side of the grinding wheel, and the grinding wheel rotates to grind the workpiece and complete the processing process of the workpiece;
[0003] After one side of the saw blade is polished, it needs to be flipped over by a flipping mechanism before cleaning. However, in the prior art, the flipping mechanism and the cleaning mechanism are independently arranged. Therefore, it is necessary to design a device that can realize flipping and cleaning at the same time to improve the processing efficiency of the polishing mechanism.
[0004] For example, a Chinese patent discloses an automated saw blade grinder [application number: 202020713095.2], comprising a motor and a frame. The frame is provided with a blank station and a finished product station, the frame is provided with a saw blade grinding device, the saw blade grinding device comprises a grinding wheel for grinding the saw blade, the saw blade grinding device also comprises a saw blade processing table and a saw blade turning table, and the frame is also provided with a moving device for grabbing and moving the saw blade to different stations. Utility Model Content
[0005] The utility model aims to solve the above problems and provides a large saw blade flipping and cleaning material rack.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A large saw blade flipping and cleaning rack comprises a rack body, wherein the rack body is provided with a semi-enclosed cover shell with an inclined opening on the top, wherein a rotation positioning assembly and a flap mechanism connected to a flap plate lifting mechanism on the rack body are arranged in the semi-enclosed cover shell, wherein the flap mechanism is arranged on the upper side of the rotation positioning assembly, and a saw blade cleaning mechanism is also arranged in the semi-enclosed cover shell.
[0008] In the above-mentioned large saw blade flip cleaning rack, the saw blade cleaning mechanism includes two No. 1 connecting pipes symmetrically arranged on the semi-enclosed cover shell, and the No. 1 connecting pipe is provided with a plurality of No. 1 nozzles facing the rotation positioning assembly.
[0009] In the above-mentioned large saw blade flip cleaning rack, the No. 1 connecting pipe is located on the upper side of the rotating positioning assembly, the No. 1 nozzle is arranged obliquely downward, a drain pipe is arranged on the semi-enclosed cover shell, and an inclined table surface is arranged at the bottom of the semi-enclosed cover shell, and the height of the inclined table surface gradually increases from the side close to the drain pipe to the side away from the drain pipe.
[0010] In the above-mentioned large saw blade flipping and cleaning material rack, the rotating positioning assembly includes a saw blade mounting seat, and the saw blade mounting seat is provided with a three-arm bracket and a bracket rotating assembly that can drive the three-arm bracket to rotate.
[0011] In the above-mentioned large saw blade flipping and cleaning material rack, a saw blade positioning rod is arranged at the center of the three-arm bracket, and a plurality of rubber pads are respectively arranged on the three supporting arms of the three-arm bracket.
[0012] In the above-mentioned large saw blade flipping and cleaning material rack, the bracket rotating assembly includes a bracket driver fixed on the saw blade mounting seat, and the output shaft end of the bracket driver is connected to the three-arm bracket.
[0013] In the above-mentioned large saw blade flipping and cleaning material rack, the flapping mechanism includes a flapping plate lifting platform connected to the flapping plate lifting mechanism, the front axle sleeve and the rear axle sleeve are fixedly connected on both sides of the flapping plate lifting platform, the front axle sleeve and the rear axle sleeve are rotatably matched with a flapping plate rotating shaft through bearings, the front end of the flapping plate rotating shaft is fixedly connected with a flap structure, and the rear end of the flapping plate rotating shaft is connected to the flapping plate driver through a reducer.
[0014] In the above-mentioned large saw blade flip cleaning rack, the flap structure is arranged just above the rotating positioning assembly, and the flap structure comprises an upper flap plate and a lower flap plate, the upper flap plate is fixed on the flap plate rotating shaft by a plurality of bolts, the lower flap plate is fixed on the upper flap plate by a plurality of bolts, and two No. 1 electromagnets are fixedly connected to the bottom of the lower flap plate;
[0015] The flap plate lifting platform is connected with a piano cover.
[0016] In the above-mentioned large saw blade flipping and cleaning material rack, the flap plate lifting mechanism includes a flap plate lifting screw and a flap plate lifting driver that can drive the flap plate lifting screw to rotate, and a flap plate lifting slider is screwed on the flap plate lifting screw, and the flap plate lifting slider is fixedly connected to the flap plate lifting platform.
[0017] In the above-mentioned large saw blade flipping and cleaning rack, a waste blade installation station and a detection station are respectively provided on the rack body on both sides of the semi-enclosed cover, and a thickness detection head is provided on the upper side of the detection station.
[0018] Compared with the existing technology, the advantages of the utility model are:
[0019] 1. The rotary positioning component can drive the saw blade to rotate, and the saw blade cleaning mechanism can realize the rotary cleaning of the saw blade. The semi-enclosed cover can collect the water generated during cleaning. The flap plate lifting mechanism can drive the flap mechanism to lift and lower the flap mechanism so that the saw blade can be turned over by the flap mechanism. The utility model can realize the flipping and cleaning of the saw blade at the same time, which can effectively improve the production efficiency of the saw blade.
[0020] 2. The bracket driver can drive the three-arm bracket on the saw blade mounting seat to rotate so as to realize the rotary cleaning of the saw blade. The saw blade positioning rod can position the saw blade. The saw blade positioning rod cooperates with the rubber pad to fix the saw blade on the three-arm bracket.
[0021] 3. The flap plate driver can drive the flap plate shaft to rotate through the reducer. The rotation of the flap plate shaft can drive the flap structure to rotate, thereby realizing the flipping of the saw blade. The front shaft sleeve and the rear shaft sleeve can support the flap plate shaft. The flap plate lifting mechanism can drive the flap plate lifting platform to rise and fall in the vertical direction, thereby driving the flap structure to rise and fall to take and place the saw blade.
[0022] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a three-dimensional diagram of the utility model;
[0024] Figure 2 It is a three-dimensional diagram of the utility model in another direction;
[0025] Figure 3 It is a cross-sectional view of the utility model;
[0026] Figure 4 It is a top view of the semi-enclosed cover;
[0027] Figure 5 It is a structural diagram of a three-arm bracket.
[0028] In the figure, the material rack body 101, the semi-enclosed cover shell 102, the rotation positioning assembly 103, the flap plate lifting mechanism 104, the flap mechanism 105, the saw blade cleaning mechanism 106, the No. 1 connecting pipe 107, the No. 1 nozzle 108, the drain pipe 109, the inclined table 110, the saw blade mounting seat 111, the three-arm bracket 112, the saw blade positioning rod 113, the rubber pad 114, the bracket driver 115, the flap plate lifting platform 116, the front axle sleeve 117, the rear axle sleeve 118, the flap plate rotating shaft 119, the flap plate driver 120, the upper flap plate 121, the lower flap plate 122, the No. 1 electromagnet 123, the piano cover 124, the flap plate lifting screw 125, the flap plate lifting driver 126, the flap plate lifting slider 127, the waste film installation station 128, the detection station 129, and the thickness detection head 130. DETAILED DESCRIPTION
[0029] like Figure 1-Figure 5 As shown, a large saw blade flipping and cleaning rack includes a rack body 101, the rack body 101 is provided with a semi-enclosed cover shell 102 with an inclined opening on the top, the semi-enclosed cover shell 102 is provided with a rotation positioning assembly 103 and a flipping mechanism 105 connected to a flip plate lifting mechanism 104 on the rack body 101, the flipping mechanism 105 is arranged on the upper side of the rotation positioning assembly 103, and the semi-enclosed cover shell 102 is also provided with a saw blade cleaning mechanism 106.
[0030] In the utility model, the rotary positioning assembly 103 can drive the saw blade to rotate, and cooperate with the saw blade cleaning mechanism 106 to realize the rotary cleaning of the saw blade. The semi-enclosed cover shell 102 can collect the water generated during cleaning. The flap plate lifting mechanism 104 can drive the flap mechanism 105 to lift and lower so that the saw blade can be turned over by the flap mechanism 105. The utility model can realize the flipping and cleaning of the saw blade at the same time, which can effectively improve the production efficiency of the saw blade.
[0031] Specifically, the saw blade cleaning mechanism 106 includes two No. 1 connecting pipes 107 symmetrically arranged on the semi-enclosed housing 102, and the No. 1 connecting pipe 107 is provided with a plurality of No. 1 nozzles 108 facing the rotating positioning assembly 103. The saw blade on the rotating positioning assembly 103 can be washed through the No. 1 connecting pipe 107 and the No. 1 nozzle 108.
[0032] Preferably, the No. 1 connecting pipe 107 is located on the upper side of the rotating positioning assembly 103, the No. 1 nozzle 108 is arranged obliquely downward, the semi-enclosed housing 102 is provided with a drain pipe 109, and the bottom of the semi-enclosed housing 102 is provided with an inclined table 110, and the height of the inclined table 110 gradually increases from the side close to the drain pipe 109 to the side away from the drain pipe 109. The inclined table 110 can speed up the discharge of water in the semi-enclosed housing through the drain pipe.
[0033] Specifically, the rotation positioning assembly 103 includes a saw blade mounting seat 111, the saw blade mounting seat 111 is provided with a three-arm bracket 112 and a bracket rotation assembly capable of driving the three-arm bracket 112 to rotate, a saw blade positioning rod 113 is provided at the center of the three-arm bracket 112, and a plurality of rubber pads 114 are respectively provided on the three arms of the three-arm bracket 112, and the bracket rotation assembly includes a bracket driver 115 fixed on the saw blade mounting seat 111, and the output shaft end of the bracket driver 115 is connected to the three-arm bracket 112. The bracket driver 115 can drive the three-arm bracket 112 on the saw blade mounting seat 111 to rotate so as to realize the rotation cleaning of the saw blade, the saw blade positioning rod 113 can position the saw blade, and the saw blade positioning rod 113 cooperates with the rubber pad 114 to fix the saw blade on the three-arm bracket 112.
[0034] Those skilled in the art should understand that the support driver 115 may be a rotary cylinder or a motor, etc.
[0035] Specifically, the flap mechanism 105 includes a flap plate lifting platform 116 connected to the flap plate lifting mechanism 104, and the flap plate lifting platform 116 is fixedly connected with a front shaft sleeve 117 and a rear shaft sleeve 118 on both sides. The front shaft sleeve 117 and the rear shaft sleeve 118 are rotatably matched with a flap plate rotating shaft 119 through bearings. The front end of the flap plate rotating shaft 119 is fixedly connected with a flap structure, and the rear end of the flap plate rotating shaft 119 is connected to a flap plate driver 120 through a reducer. The flap plate driver 120 can drive the flap plate rotating shaft 119 to rotate through the reducer, and the rotation of the flap plate rotating shaft 119 can drive the flap structure to rotate so as to realize the flipping of the saw blade. The front shaft sleeve 117 and the rear shaft sleeve 118 can support the flap plate rotating shaft 119, and the flap plate lifting mechanism 104 can drive the flap plate lifting platform 116 to rise and fall in the vertical direction, thereby driving the flap structure to rise and fall to pick up and place the saw blade.
[0036] Those skilled in the art should understand that the flap plate driver 120 may be a rotary cylinder or a motor, etc.
[0037] Specifically, the flap structure is arranged directly above the rotation positioning assembly 103, and the flap structure includes an upper flap plate 121 and a lower flap plate 122. The upper flap plate 121 is fixed to the flap plate rotating shaft 119 by a plurality of bolts, and the lower flap plate 122 is fixed to the upper flap plate 121 by a plurality of bolts, and two No. 1 electromagnets 123 are fixedly connected to the bottom of the lower flap plate 122; the lower flap plate 122 is fixedly connected to the flap plate rotating shaft 119 by the upper flap plate 121, and the two No. 1 electromagnets 123 on the lower flap plate 122 can adsorb the saw blade.
[0038] Preferably, a piano cover 124 is connected to the flap lifting platform 116. The piano cover can prevent debris from splashing out.
[0039] Specifically, the flap plate lifting mechanism 104 includes a flap plate lifting screw 125 and a flap plate lifting driver 126 capable of driving the flap plate lifting screw 125 to rotate, wherein a flap plate lifting slider 127 is screwed to the flap plate lifting screw 125, and the flap plate lifting slider 127 is fixedly connected to the flap plate lifting platform 116. The flap plate lifting driver 126 can drive the flap plate lifting screw 125 to rotate, and the rotation of the flap plate lifting screw 125 can drive the flap plate lifting slider 127 to rise and fall in the vertical direction, and the flap plate lifting slider 127 can drive the flap plate lifting platform 116 to rise and fall in the vertical direction.
[0040] Those skilled in the art should understand that the flap plate lifting driver 126 may be a rotary cylinder or a motor, etc.
[0041] Preferably, a waste sheet installation station 128 and a detection station 129 are respectively provided on the material rack body 101 on both sides of the semi-enclosed housing 102, and a thickness detection head 130 is provided on the upper side of the detection station 129. The waste sheet installation station 128 can be used to place waste sheets, and after the saw blade is placed on the detection station 129, the thickness of the saw blade can be detected by the thickness detection head 130.
[0042] Those skilled in the art should understand that the thickness detection head 130 adopts the existing technology, and the GTA32 Keyence detection head is adopted in this embodiment.
[0043] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
[0044] Although this article makes more use of the rack body 101, the semi-enclosed cover 102, the rotation positioning assembly 103, the flap plate lifting mechanism 104, the flap mechanism 105, the saw blade cleaning mechanism 106, the No. 1 connecting pipe 107, the No. 1 nozzle 108, the drain pipe 109, the tilting table 110, the saw blade mounting seat 111, the three-arm bracket 112, the saw blade positioning rod 113, the rubber pad 114, the bracket driver 115, the flap plate lifting platform 116, the front axle sleeve 117, the rear axle sleeve 118, the flap plate The rotating shaft 119, the flap plate driver 120, the upper flap plate 121, the lower flap plate 122, the No. 1 electromagnet 123, the piano cover 124, the flap plate lifting screw 125, the flap plate lifting driver 126, the flap plate lifting slider 127, the waste film installation station 128, the detection station 129, the thickness detection head 130, etc., these terms are used only to more conveniently describe and explain the essence of the utility model; interpreting them as any additional restrictions is contrary to the spirit of the utility model.
Claims
1. A large saw blade flipping and cleaning rack, comprising a rack body (101), characterized in that: The material rack body (101) is provided with a semi-enclosed cover shell (102) with an inclined opening at the top, and a rotation positioning assembly (103) and a flap mechanism (105) connected to a flap plate lifting mechanism (104) on the material rack body (101) are arranged in the semi-enclosed cover shell (102), and the flap mechanism (105) is arranged on the upper side of the rotation positioning assembly (103), and a saw blade cleaning mechanism (106) is also arranged in the semi-enclosed cover shell (102); The saw blade cleaning mechanism (106) comprises two No. 1 connecting pipes (107) symmetrically arranged on the semi-enclosed cover (102), and the No. 1 connecting pipe (107) is provided with a plurality of No. 1 nozzles (108) facing the rotation positioning assembly (103); the No. 1 connecting pipe (107) is located on the upper side of the rotation positioning assembly (103), and the No. 1 nozzles (108) are arranged obliquely downward, and the semi-enclosed cover (102) is provided with a drain pipe (109). The bottom of the semi-enclosed cover (102) is provided with an inclined table top (110), and the height of the inclined table top (110) gradually increases from the side close to the drain pipe (109) to the side away from the drain pipe (109); the rotation positioning component (103) includes a saw blade mounting seat (111), and the saw blade mounting seat (111) is provided with a three-arm bracket (112) and a bracket rotation component capable of driving the three-arm bracket (112) to rotate.
2. The large saw blade flipping and cleaning rack according to claim 1 is characterized in that: A saw blade positioning rod (113) is arranged at the center of the three-arm bracket (112), and a plurality of rubber pads (114) are respectively arranged on the three supporting arms of the three-arm bracket (112).
3. The large saw blade flipping and cleaning rack according to claim 1 is characterized in that: The support rotating assembly comprises a support driver (115) fixed on the saw blade mounting seat (111), and the output shaft end of the support driver (115) is connected to the three-arm support (112).
4. The large saw blade flipping and cleaning rack according to claim 1, characterized in that: The flap mechanism (105) comprises a flap plate lifting platform (116) connected to the flap plate lifting mechanism (104); a front shaft sleeve (117) and a rear shaft sleeve (118) are fixedly connected to both sides of the flap plate lifting platform (116); a flap plate rotating shaft (119) is rotatably matched in the front shaft sleeve (117) and the rear shaft sleeve (118) via bearings; a flap structure is fixedly connected to the front end of the flap plate rotating shaft (119); and a flap plate driver (120) is connected to the rear end of the flap plate rotating shaft (119) via a reducer.
5. The large saw blade flipping and cleaning rack according to claim 4, characterized in that: The flap structure is arranged directly above the rotation positioning assembly (103), and comprises an upper flap plate (121) and a lower flap plate (122), wherein the upper flap plate (121) is fixed to the flap plate rotating shaft (119) by a plurality of bolts, and the lower flap plate (122) is fixed to the upper flap plate (121) by a plurality of bolts, and the bottom of the lower flap plate (122) is fixedly connected with two No. 1 electromagnets (123); The flap plate lifting platform (116) is connected with a piano cover (124).
6. The large saw blade flipping and cleaning rack according to claim 4, characterized in that: The flap plate lifting mechanism (104) comprises a flap plate lifting screw (125) and a flap plate lifting driver (126) capable of driving the flap plate lifting screw (125) to rotate, a flap plate lifting slider (127) is screwed onto the flap plate lifting screw (125), and the flap plate lifting slider (127) is fixedly connected to the flap plate lifting platform (116).
7. The large saw blade flipping and cleaning rack according to claim 1, characterized in that: A waste sheet installation station (128) and a detection station (129) are respectively provided on the material rack body (101) on both sides of the semi-enclosed cover shell (102), and a thickness detection head (130) is provided on the upper side of the detection station (129).