Manufacturing equipment for hardware products
By introducing unloading structures, including hydraulic devices and automated unloading devices, the problems of safety hazards and low production efficiency in manual operations are solved, and a safe and efficient automatic unloading process is achieved.
Patent Information
- Application Number
- CN202421073088.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-16
AI Technical Summary
During manual operation of existing hardware manufacturing equipment, workers need to frequently place and remove metal raw materials, which poses safety hazards and low production efficiency.
A hardware product manufacturing equipment was designed, with an unloading structure installed inside, including hydraulic devices, support frames, stamping plates, control devices, unloading structures, power bases, feed ports, feed wheels, feed troughs, lifting The rod and discharge port work together through the collaborative work of these components to achieve an automated discharge process, ensuring workers' safety and improving productivity.
It effectively guarantees the safety of workers, reduces the risk of hand contacting stamping devices, and improves production efficiency through automated unloading structures, reduces unloading time and improves overall production efficiency.
Smart Images
Figure CN222268367U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hardware manufacturing, in particular to a manufacturing device for hardware products. Background Art
[0002] Traditional hardware products, also known as "small hardware", refer to five metals: gold, silver, copper, iron and tin. They can be made into works of art or metal devices such as knives and swords through manual processing. Hardware in modern society is more extensive, such as hardware tools, hardware parts, daily hardware, construction hardware and security products, etc. Hardware manufacturing is the process of using raw materials to make various parts according to customer drawings or samples using mechanical equipment.
[0003] Existing stamping machines for hardware manufacturing usually require manual placement of metal raw materials and removal of finished products. This results in workers having to constantly repeat the placement and removal actions during manual operation, which is dangerous. In addition, during the removal process, due to the stamping of the raw materials, the raw materials and the mold will be tightly combined, making it impossible for workers to quickly remove the stamped finished products, resulting in low production efficiency. Utility Model Content
[0004] In view of the above problems, the utility model provides a hardware manufacturing equipment. Through the unloading structure installed inside the hardware manufacturing equipment, the safety of the workers can be guaranteed and the unloading work can be completed quickly, thereby improving its production efficiency.
[0005] In order to achieve the above-mentioned purpose, the utility model is realized by the following technical scheme: a manufacturing equipment for hardware products, including a hydraulic device, a support frame is arranged below the hydraulic device, a stamping plate is installed on the side of the support frame, a control device is placed below the stamping plate, a discharge structure is arranged on the side of the control device, a power base is installed inside the discharge structure, a feed port is arranged above the power base, a feed wheel is arranged on the side of the feed port, a feed trough is arranged on the side of the feed wheel, a stamping trough is placed on the side of the feed trough, a lifting rod is arranged on the side of the stamping trough, a discharge port is arranged on the side of the lifting rod, and a discharge device is placed on the side of the discharge port. The discharge structure installed inside the hardware product manufacturing equipment can effectively ensure the safety of the staff at work, keep the staff's hands away from the stamping device to avoid injury to the hands, and can quickly complete the discharge work to avoid wasting time in the discharge stage, thereby effectively improving its production efficiency.
[0006] Furthermore, the discharge device is provided with a motor inside, a stabilizing frame is installed above the motor, a rotating shaft is placed above the stabilizing frame, and a discharger is provided above the rotating shaft. The stabilizing frame installed inside the discharge device can ensure the stability of the discharger. The stabilizing frame adopts a double-layer design, the bottom layer is fixed to the motor, and the top layer is designed with a collar that can be engaged with the side of the rotating shaft, so that the stabilizing frame can stabilize the rotating shaft when it rotates, thereby improving the stability of the discharger.
[0007] Furthermore, a rotating hole is installed inside the discharger, a push plate is placed on the side of the rotating hole, a soft pad is arranged on the side of the push plate, a matching hole is installed on the side of the soft pad, a telescopic rod is placed on the side of the matching hole, and a push block is installed on the side of the telescopic rod. The push block installed inside the discharger cooperates with the telescopic rod to further improve the discharge efficiency. The push block adopts the same shape design as the side of the push plate, and it can also cooperate with the matching hole, so that it can be combined with the push plate when not working, and will not affect the push plate. The telescopic rod is fixed inside the push plate and can push the push block inside it, so that the push block can contact the stamped raw material and move it out of the discharge port faster, thereby improving its discharge efficiency.
[0008] Furthermore, the bottom of the hydraulic device is fixed to the top of the stamping plate, the surface of the support frame cooperates with the interior of the stamping plate, the bottom of the support frame is fixed to the top of the power base, the bottom of the stamping plate is engaged with the interior of the stamping groove, the bottom of the feed wheel is fixed to the interior of the power base, the bottom of the lifting rod is connected to the interior of the power base, the interior of the power base is fixed to the surface of the motor, the top of the motor is connected to the bottom of the rotating shaft, the surface of the rotating shaft cooperates with the top of the stabilizing frame, and the bottom of the stabilizing frame is fixed to the surface of the motor. By fixing the bottom of the hydraulic device to the top of the stamping plate, matching the surface of the support frame to the inside of the stamping plate, fixing the bottom of the support frame to the top of the power base, and engaging the bottom of the stamping plate with the inside of the stamping groove, the stamping plate can stably complete the stamping work, and the bottom of the feed wheel is fixed to the inside of the power base, so that the feed wheel can work stably, and the bottom of the lifting rod is connected to the inside of the power base, so that the lifting rod can be raised and lowered, and the inside of the power base is fixed to the surface of the motor, the top of the motor is connected to the bottom of the rotating shaft, the surface of the rotating shaft matches the top of the stabilizing frame, and the bottom of the stabilizing frame is fixed to the surface of the motor, so that the rotating shaft can rotate stably.
[0009] Furthermore, the top of the rotating shaft is connected to the inside of the rotating hole, the side of the push plate is fixed to the surface of the telescopic rod, the inside of the matching hole is matched with the surface of the push block, and the side of the push plate is fixed to the side of the cushion. The top of the rotating shaft is connected to the inside of the rotating hole, so that the rotating shaft can drive the push plate to rotate, and the side of the push plate is fixed to the surface of the telescopic rod and the inside of the matching hole is matched with the surface of the push block, so that the telescopic rod can drive the push block to move, and the side of the push plate is fixed to the side of the cushion, so that the push plate can avoid damage to the raw materials.
[0010] Beneficial Effects
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] The utility model is provided with a discharging structure inside, which can effectively ensure the safety of the staff and can also speed up the discharging work, thereby improving its production efficiency. A stabilizing frame is installed inside the utility model, and the stabilizing frame adopts a double-layer design, wherein the bottom layer is fixed to the motor to maintain stability, and the top layer is designed with a collar, which can be engaged with the side of the rotating shaft, thereby stabilizing the rotating shaft, and a push block is installed inside the utility model, which can cooperate with the telescopic rod. The push block adopts the same shape design as the side of the push plate, so that it will not cause adverse effects on the push plate, and the telescopic rod is fixed inside the push plate and can push the push block inside the push plate, so that the push block can drive the raw materials to move, thereby improving its discharging efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structural schematic diagram of a hardware product manufacturing equipment of the utility model;
[0014] Figure 2 It is a schematic diagram of the internal three-dimensional structure of the unloading structure in the utility model;
[0015] Figure 3 It is a three-dimensional structural schematic diagram of the unloading device in the utility model;
[0016] Figure 4 It is a schematic diagram of the exploded three-dimensional structure of the discharger in the utility model.
[0017] In the figure: unloading structure-1, hydraulic device-2, support frame-3, stamping plate-4, control device-5, unloading device-11, feed port-12, feed wheel-13, feed trough-14, stamping trough-15, lifting rod-16, discharge port-17, power base-18, unloader-111, rotating shaft-112, stabilizing frame-113, motor-114, push plate-1111, rotating hole-1112, soft pad-1113, matching hole-1114, push block-1115, telescopic rod-1116. DETAILED DESCRIPTION
[0018] The technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0019] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0020] Example
[0021] like Figure 1-Figure 4 As shown, Figure 1 It is a three-dimensional structural schematic diagram of a hardware product manufacturing equipment of the utility model; Figure 2 It is a schematic diagram of the internal three-dimensional structure of the unloading structure in the utility model; Figure 3 It is a three-dimensional structural schematic diagram of the unloading device in the utility model; Figure 4 It is a schematic diagram of the exploded three-dimensional structure of the discharger in the utility model.
[0022] The utility model provides a manufacturing equipment for hardware products, including a hydraulic device 2, a support frame 3 is arranged below the hydraulic device 2, a stamping plate 4 is installed on the side of the support frame 3, the bottom of the hydraulic device 2 is fixed to the top of the stamping plate 4, the surface of the support frame 3 is matched with the inside of the stamping plate 4, a control device 5 is arranged below the stamping plate 4, a discharge structure 1 is arranged on the side of the control device 5, a power base 18 is installed inside the discharge structure 1, the bottom of the support frame 3 is fixed to the top of the power base 18, and an inlet is arranged above the power base 18. A feed port 12 is provided on the side of the feed port 12. The bottom of the feed wheel 13 is fixed to the inside of the power base 18. A feed trough 14 is installed on the side of the feed wheel 13. A punching groove 15 is placed on the side of the feed trough 14. The bottom of the punching plate 4 is engaged with the inside of the punching groove 15. A lifting rod 16 is provided on the side of the punching groove 15. The bottom of the lifting rod 16 is connected to the inside of the power base 18. A discharge port 17 is installed on the side of the lifting rod 16. A discharge device 11 is placed on the side of the discharge port 17. The discharge device 11 is provided with The motor 114 is fixed to the surface of the motor 114 inside the power base 18, a stabilizing frame 113 is installed above the motor 114, the bottom of the stabilizing frame 113 is fixed to the surface of the motor 114, a rotating shaft 112 is placed above the stabilizing frame 113, the top of the motor 114 is connected to the bottom of the rotating shaft 112, the surface of the rotating shaft 112 is matched with the top of the stabilizing frame 113, a discharger 111 is arranged above the rotating shaft 112, a rotating hole 1112 is installed inside the discharger 111, and the top of the rotating shaft 112 is connected to the rotating shaft 112. The inside of the hole 1112 is connected, a push plate 1111 is placed on the side of the rotating hole 1112, a soft pad 1113 is arranged on the side of the push plate 1111, the side of the push plate 1111 is fixed to the side of the soft pad 1113, a matching hole 1114 is installed on the side of the soft pad 1113, a telescopic rod 1116 is placed on the side of the matching hole 1114, the side of the push plate 1111 is fixed to the surface of the telescopic rod 1116, a push block 1115 is installed on the side of the telescopic rod 1116, and the inside of the matching hole 1114 matches with the surface of the push block 1115.
[0023] Among them, the stamping plate 4 is designed with four holes around it, which can cooperate with the surface of the support frame 3, so that the support frame 3 can limit the moving path of the stamping plate 4, so that the stamping plate 4 can remain stable when moving downward;
[0024] The feed port 12 and the discharge port 17 are both inclined and have multiple rotating rods to facilitate the movement of the raw materials. The sides of the ports are also equipped with baffles to prevent the raw materials from deviating from the designed path.
[0025] The lifting rod 16 is a hydraulic rod, which can be raised and lowered under the power supply of the power base 18. It can be lowered to be flush with the punching groove 15 without affecting the punching work. When it rises, it can drive the punched raw materials together, making unloading easier.
[0026] The motor 114 adopts a JMC-IHSS model stepper motor, which has a large torque, can effectively drive the push plate 1111 to rotate, and has low noise during operation, and can effectively complete the work;
[0027] The telescopic rod 1116 adopts the NKLA8 model electric telescopic rod, which has a stable internal structure, is not prone to failure, and can provide a large thrust, so that the telescopic rod 1116 can effectively push the push block 1115 to move.
[0028] The working principle of the utility model is described as follows: when it is necessary to produce hardware products, the equipment can be controlled by the control device 5. The staff first puts the raw materials into the feed port 12. Under the action of gravity, the raw materials will move downward and can directly enter the feed trough 14 under the push of the feed wheel 13. After that, the hydraulic device 2 can be started to drive the stamping plate 4 to move down along the support frame 3 until the stamping plate 4 is engaged with the stamping trough 15 to stamp the raw materials. After the stamping is completed, the stamping plate 4 returns to its original position, and the power base 18 can push the lifting rod 16 to move upward so that the finished product can be separated from the When the punching slot 15 moves to the set height, the motor 114 starts working, which will drive the rotating shaft 112 to rotate. The rotating shaft 112 will remain stable under the restriction of the stabilizing frame 113, so that the push plate 1111 can rotate stably. When the push plate 1111 rotates, it will contact the finished product. The soft pad 1113 can prevent it from causing damage to the raw material. After rotating to a certain angle, the telescopic rod 1116 can drive the push block 1115 to move out of the matching hole 1114, pushing the finished product to move, so as to further speed up the movement of the finished product, so that the raw material can be moved out of the equipment from the discharge port 17, thereby completing the production.
[0029] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0030] Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the utility model is limited by the appended claims rather than the above description, so it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model. Any reference numerals in the claims should not be regarded as limiting the claims involved.
Claims
1. A hardware manufacturing equipment, characterized in that: It comprises a hydraulic device (2), a support frame (3) is arranged below the hydraulic device (2), a punching plate (4) is installed on the side of the support frame (3), a control device (5) is placed below the punching plate (4), and a discharge structure (1) is arranged on the side of the control device (5); A power base (18) is installed inside the unloading structure (1), a feed port (12) is arranged above the power base (18), a feed wheel (13) is arranged on the side of the feed port (12), a feed trough (14) is installed on the side of the feed wheel (13), a punching groove (15) is arranged on the side of the feed trough (14), a lifting rod (16) is arranged on the side of the punching groove (15), a discharge port (17) is installed on the side of the lifting rod (16), and a unloading device (11) is arranged on the side of the discharge port (17).
2. The manufacturing equipment for hardware products according to claim 1, characterized in that: A motor (114) is arranged inside the discharge device (11), a stabilizing frame (113) is installed above the motor (114), a rotating shaft (112) is placed above the stabilizing frame (113), and a discharger (111) is arranged above the rotating shaft (112).
3. The manufacturing equipment for hardware products according to claim 2, characterized in that: The discharger (111) is provided with a rotating hole (1112) inside, a push plate (1111) is arranged on the side of the rotating hole (1112), a soft pad (1113) is arranged on the side of the push plate (1111), a matching hole (1114) is arranged on the side of the soft pad (1113), a telescopic rod (1116) is arranged on the side of the matching hole (1114), and a push block (1115) is arranged on the side of the telescopic rod (1116).
4. The manufacturing equipment for hardware products according to claim 2, characterized in that: The bottom of the hydraulic device (2) is fixed to the top of the stamping plate (4), the surface of the support frame (3) cooperates with the inside of the stamping plate (4), the bottom of the support frame (3) is fixed to the top of the power base (18), the bottom of the stamping plate (4) is engaged with the inside of the stamping groove (15), the bottom of the feed wheel (13) is fixed to the inside of the power base (18), the bottom of the lifting rod (16) is connected to the inside of the power base (18), the inside of the power base (18) is fixed to the surface of the motor (114), the top of the motor (114) is connected to the bottom of the rotating shaft (112), the surface of the rotating shaft (112) cooperates with the top of the stabilizing frame (113), and the bottom of the stabilizing frame (113) is fixed to the surface of the motor (114).
5. The manufacturing equipment for hardware products according to claim 3 is characterized in that: The top of the rotating shaft (112) is connected to the inside of the rotating hole (1112), the side of the push plate (1111) is fixed to the surface of the telescopic rod (1116), the inside of the matching hole (1114) is matched with the surface of the push block (1115), and the side of the push plate (1111) is fixed to the side of the soft pad (1113).