Automatic discharging device of stamping hot forming production line
By designing an automatic unloading device in the stamping hot forming production line, using sliders, suction cups and coolant to fix and cool materials, the problem of difficulty in unloading materials in high-temperature environments is solved, and stable unloading and waste liquid treatment is achieved, reducing the Environmental pollution.
Patent Information
- Application Number
- CN202420736914.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2024-12-31
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In stamping hot forming production lines, high temperature or high pressure environments lead to the problem of excessive surface temperature of forming materials and difficulty in unloading materials.
An automatic unloading device is designed, including a slider, a slider, an electric telescopic rod, a suction cup, a water tank and a twisted dragon. The material is fixed through the slider and suction cup, cooled by using coolant to increase the adsorption capacity of the suction cup, and through special Structure collects and disposes waste materials and waste liquids to ensure stable unloading of materials.
It effectively solves the problem of difficult unloading caused by excessively firm fixing of materials on the forming device, reduces the material falling off caused by insufficient adsorption force, and improves the adsorption capacity through coolant, and uniformly collects and treats waste materials and waste liquids, reducing Environmental pollution.
Smart Images
Figure CN222268456U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of hot forming unloading, and particularly relates to an automatic unloading device for a stamping hot forming production line. Background Art
[0002] A stamping hot forming production line is a kind of production line, mainly used for producing metal parts with relatively high strength, and belongs to a relatively advanced production line.
[0003] The stamping hot forming production line combines two processes of heat treatment and stamping, and is a new type of material forming device formed by combination. This forming device has many advantages, such as high production efficiency and stable product quality produced, so it is widely used in fields such as automobiles and aviation.
[0004] It has been found in the long-term use and observation of the existing stamping hot forming production line that in the process of this forming, it generally involves a high-temperature or high-pressure environment. Therefore, directly unloading the formed material will cause the temperature on the surface of the material to be too high, resulting in a situation where it is difficult to unload the material.
[0005] Therefore, the utility model provides an automatic unloading device for a stamping hot forming production line. Content of the Utility Model
[0006] In order to make up for the deficiencies of the prior art and solve at least one technical problem proposed in the background art.
[0007] The technical solution adopted by the utility model to solve its technical problems is as follows: An automatic unloading device for a stamping hot forming production line described in the utility model includes a chute; a slider is slidably connected inside the chute; a connecting rod is fixedly connected to the top of the slider; a hollow column is fixedly connected to the top of the connecting rod; an electric telescopic rod is fixedly connected to the inner top of the hollow column; a moving block is estimated at the output end of the electric telescopic rod; the moving block and the hollow column are in sliding fit; a cross bar passes through the middle of the moving block; support frames are fixedly connected to both ends of the cross bar; the support frames are arranged in a U shape; first suction cups are fixedly connected to both ends of the support frames; two support seats are fixedly connected to the bottom of the chute; the two support seats are symmetrically arranged. Through the above structure, the formed material can be fixed, so as to perform the operation of unloading the material, reducing the situation where the material is too firmly fixed on the forming device, resulting in difficult unloading.
[0008] Preferably, the side wall of the slide is fixedly connected to a water tank; the top of the water tank is connected to a water pipe; the end of the water pipe extends to the top of the hollow column; the top of the hollow column is provided with multiple leakage holes; two support rods are fixedly connected to the inner side of the end of the water pipe; a fixed block is fixedly connected to the middle part of the two support rods; the bottom of the fixed block is rotatably connected to an auger; the bottom of the auger is fixedly connected to an arc plate; the middle part of the arc plate is provided with multiple leakage holes; multiple leakage holes are equidistantly distributed on the surface of the arc plate. Through the above structure, the rotation of the auger can drive the coolant to rotate, thereby achieving cooling of the formed material and the first suction cup. At the same time, the first suction cup is allowed to contact with the liquid coolant, which can increase the adsorption capacity of the first suction cup and the material, thereby reducing the occurrence of material falling off due to insufficient adsorption force after the first suction cup adsorbs the material.
[0009] Preferably, both side walls of the slider are provided with a first card slot; a first card block is detachably installed inside the first card slot; a scraper is fixedly connected to the end of the first card block; the bottom of the scraper contacts the bottom of the slide groove and is arranged at an angle; a plurality of brushes are fixedly connected to a side wall of the scraper close to the slider; and the plurality of brushes contact the bottom of the slide groove. Through the above structure, the situation in which excessive accumulation of waste materials and waste liquid inside the slide groove, which makes it difficult for the slider to slide inside the slide groove, can be reduced.
[0010] Preferably, both side walls of the chute are provided with liquid outlets; the liquid outlets are located on the side walls of the chute near the bottom; the side walls of the two support seats are provided with second card slots; the interiors of the plurality of second card slots are slidably connected with second card blocks; the middle parts of every two second card blocks are fixedly connected with a collection box; the collection box is located below the water tank. Through the above structure, waste materials and waste liquids inside the chute can be uniformly collected and processed, reducing the pollution to the environment caused by waste materials and waste liquids inside the chute falling to the outside.
[0011] Preferably, a plurality of connecting components are fixedly connected to the middle part of the cross bar; the plurality of connecting components are equidistantly distributed in the middle part of the cross bar and evenly distributed at both ends; the ends of the plurality of connecting components are fixedly connected to a second suction cup; the second suction cup is in the same horizontal plane as the first suction cup. Through the above structure, the material is further fixed, thereby reducing the instability of the adsorbed material, which may cause the material to fall off during the unloading process.
[0012] Preferably, the ends of the plurality of second card slots are all fixedly connected with guide plates; the guide plates are arranged at an angle, and the above structure reduces the tedious steps of repeatedly checking the position when installing the second card block.
[0013] The beneficial effects of the utility model are as follows:
[0014] 1. The automatic unloading device of a stamping hot forming production line described in the utility model fixes the formed materials and thus performs the operation of unloading the materials, thereby reducing the difficulty in unloading caused by the materials being fixed too firmly on the forming device.
[0015] 2. The utility model describes an automatic unloading device for a stamping hot forming production line, which drives the coolant to rotate through the rotation of the auger, thereby achieving cooling of the forming material and the first suction cup. At the same time, the first suction cup is brought into contact with the liquid coolant, which can increase the adsorption capacity of the first suction cup and the material, thereby reducing the occurrence of material falling off due to insufficient adsorption force after the first suction cup adsorbs the material. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The utility model will be further described below in conjunction with the accompanying drawings.
[0017] Figure 1 It is a three-dimensional diagram of the utility model;
[0018] Figure 2 It is a structural schematic diagram of the slider in the utility model;
[0019] Figure 3 It is a structural schematic diagram of the collection box in the utility model;
[0020] Figure 4 It is a structural schematic diagram of the auger in the utility model;
[0021] Figure 5 It is a structural schematic diagram of the first suction cup in the utility model;
[0022] In the figure: 1. slide; 12. slider; 13. connecting rod; 14. hollow column; 15. electric telescopic rod; 16. moving block; 17. cross bar; 18. support frame; 19. first suction cup; 110. support seat; 2. water tank; 21. water pipe; 22. leakage hole; 23. support rod; 24. fixing block; 25. auger; 26. arc plate; 27. leakage hole; 3. first slot; 31. first block; 32. scraper; 33. brush; 4. liquid outlet; 41. second slot; 42. second block; 43. collection box; 5. connecting assembly; 51. second suction cup; 6. guide plate; 7. anti-slip pad. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] like Figures 1 to 5As shown in the figure, an automatic unloading device for a hot stamping production line according to an embodiment of the present utility model includes a chute 1; a slider 12 is slidably connected inside the chute 1; a connecting rod 13 is fixedly connected to the top of the slider 12; a hollow column 14 is fixedly connected to the top of the connecting rod 13; an electric telescopic rod 15 is fixedly connected to the inner top of the hollow column 14; a moving block 16 is estimated at the output end of the electric telescopic rod 15; the moving block 16 and the hollow column 14 are in sliding fit; a cross bar 17 passes through the middle of the moving block 16; support frames 18 are fixedly connected to both ends of the cross bar 17; the support frames 18 are arranged in a U shape; first suction cups 19 are fixedly connected to both ends of the support frames 18; two support seats 110 are fixedly connected to the bottom of the chute 1; the two support seats 110 are symmetrically arranged. During operation, the chute 1 is placed in the middle of the hot stamping production line. At this time, with the completion of forming, it is necessary to unload the formed articles. At this time, the slider 12 is slid to a specified position. At this time, as the slider 12 moves, the hollow column 14 at the top of the slider 12 also moves. At this time, as the hollow column 14 moves, the moving block 16 in the middle of the hollow column 14 also moves. At this time, as the moving block 16 moves, the cross bar 17 in the middle of the moving block 16 also moves until the first suction cup 19 at the end of the cross bar 17 contacts the material. At this time, with the contact of the two materials, the fixation of the side wall of the material can be achieved. At this time, the hollow column 14 is slid again to unload the material. When the position of the material is not fixed, the electric telescopic rod 15 can be started. As the electric telescopic rod 15 is started, the output end of the electric telescopic rod 15 will perform a telescopic movement. At this time, as the output end of the electric telescopic rod 15 moves, it will drive the moving block 16 to slide in the middle of the hollow column 14 to adjust the position of the support frame 18, so as to adjust the position of the first suction cup 19 to adapt to the position of the formed material. Through the above structure, the formed material can be fixed, so as to perform the operation of unloading the material, reducing the situation that the material is fixed too firmly on the forming device, resulting in difficult unloading.
[0025] As Figure 1 and Figure 4As shown, the side wall of the chute 1 is fixedly connected with a water tank 2; the top of the water tank 2 is connected with a water pipe 21; the end of the water pipe 21 extends to the top of the hollow column 14; the top of the hollow column 14 is provided with a plurality of leakage holes 22; two support rods 23 are fixedly connected to the inner side of the end of the water pipe 21; a fixing block 24 is fixedly connected to the middle of the two support rods 23; a screw dragon 25 is rotatably connected to the bottom of the fixing block 24; an arc-shaped plate 26 is fixedly connected to the bottom of the screw dragon 25; a plurality of leakage holes 27 are provided in the middle of the arc-shaped plate 26; a plurality of leakage holes 27 are equidistantly distributed on the surface of the arc-shaped plate 26. When working, the coolant is filled in the water tank 2, and then the water pump in the water tank 2 is started. As the water pump is started, the coolant in the water tank 2 will fill the water pipe 21. At this time, as the water pump is continuously started, the coolant in the water pipe 21 will continue to flow along the contour of the water pipe 21. The coolant moves until it flows to the end of the water pipe 21. At this time, when the lubricating fluid flows through the end of the water pipe 21, it will drive the auger 25 inside the water pipe 21 to rotate. At this time, as the auger 25 rotates, the coolant rotates synchronously in the middle of the auger 25. At this time, the coolant can be thrown off. At this time, the remaining coolant will drip onto the surface of the curved plate 26, be smashed, and fall to both sides of the hollow column 14. At this time, the coolant falling from the leakage hole 27 in the middle of the curved plate 26 will pass through the leakage hole 22 into the interior of the hollow column 14. Through the above structure, the coolant can be driven to rotate by the rotation of the auger 25, thereby realizing the cooling of the formed material and the first suction cup 19. At the same time, the first suction cup 19 is allowed to contact with the liquid coolant, which can increase the adsorption capacity of the first suction cup 19 and the material, thereby reducing the situation where the material falls off due to insufficient adsorption force after the first suction cup 19 adsorbs the material.
[0026] like Figure 3 As shown, both side walls of the slider 12 are provided with a first card slot 3; a first card block 31 is detachably installed inside the first card slot 3; a scraper 32 is fixedly connected to the end of the first card block 31; the bottom of the scraper 32 contacts the bottom of the chute 1 and is arranged at an angle; a plurality of brushes 33 are fixedly connected to a side wall of the scraper 32 close to the slider 12; the plurality of brushes 33 contact the bottom of the chute 1. When working, the first card block 31 is installed inside the first card slot 3. At this time, as the first card block 31 is installed, the scraper 32 will also be installed It is installed to the specified position. At this time, as the scraper 32 is installed, the bottom of the scraper 32 contacts the bottom of the chute 1. At this time, as the slider 12 slides, the scraper 32 will continuously contact the bottom of the chute 1. At this time, the waste liquid accumulated at the bottom of the chute 1 will be scraped up by the scraper 32, and then flow to the edge of the chute 1. At the same time, solid impurities will be brushed up by the brush 33 on the side wall of the scraper 32. Through the above structure, the accumulation of waste materials and waste liquid inside the chute 1 can be reduced, which makes it difficult for the slider 12 to slide inside the chute 1.
[0027] like Figure 3 As shown, both side walls of the chute 1 are provided with liquid outlet holes 4; the liquid outlet holes 4 are located near the bottom of the side walls of the chute 1; the side walls of the two support seats 110 are provided with second card slots 41; the interiors of the plurality of second card slots 41 are slidably connected with second card blocks 42; the middle parts of each of the two second card blocks 42 are fixedly connected with a collection box 43; the collection box 43 is located below the water tank 2, and when working, when the waste liquid and waste are driven by the scraper 32 and the brush 33, they will move to the chute 1 , the waste liquid will flow to the outside of the chute 1 through the liquid outlet 4, and the second card block 42 will be installed inside the second card block 41. At this time, as the second card block 42 is installed, the collecting box 43 is also installed to the specified position, and the waste liquid flowing out of the liquid outlet 4 will enter the inside of the collecting box 43. Through the above structure, the waste material and waste liquid inside the chute 1 can be uniformly collected and processed, reducing the waste material and waste liquid inside the chute 1 from falling to the outside, causing pollution to the environment.
[0028] like Figure 5 As shown, a plurality of connecting components 5 are fixedly connected to the middle of the cross bar 17; the plurality of connecting components 5 are equidistantly distributed in the middle of the cross bar 17 and evenly distributed at both ends; the ends of the plurality of connecting components 5 are fixedly connected with second suction cups 51; the second suction cups 51 and the first suction cups 19 are in the same horizontal plane. When working, by installing a plurality of connecting components 5 and the second suction cups 51 in the middle of the cross bar 17, the materials can be adsorbed in cooperation with the first suction cups 19, thereby further increasing the adsorption capacity of the materials. Through the above structure, the materials are further fixed, thereby reducing the instability of the adsorbed materials, which may cause the materials to fall off during the unloading process.
[0029] like Figure 3 As shown, the ends of the plurality of second card slots 41 are fixedly connected with guide plates 6; the guide plates 6 are arranged at an angle. When in operation, in order to process the waste materials and waste liquids inside the slide slot 1, the collection box 43 needs to be installed at a specified position. At this time, by setting the guide plates 6, the installation of the second card block 42 can be guided. Through the above structure, the tedious steps of repeatedly checking the position when installing the second card block 42 are reduced.
[0030] like Figure 1 As shown, the bottom of the two support seats 110 is fixed with an anti-skid pad 7. Through the above arrangement, the shaking of the equipment when the slide block 12 of the slide chute 1 is slid or the electric telescopic rod 15 is started can be reduced, which may cause the material to fall during unloading.
[0031] During operation, the chute 1 is placed in the middle of the stamping hot forming production line. At this time, as the forming is completed, the formed articles need to be unloaded. At this time, the slider 12 is slid to the specified position. At this time, as the slider 12 moves, the hollow column 14 on the top of the slider 12 also moves. At this time, as the hollow column 14 moves, the moving block 16 in the middle of the hollow column 14 also moves. At this time, as the moving block 16 moves, the cross bar 17 in the middle of the moving block 16 will also move until the first suction cup 19 at the end of the cross bar 17 contacts the material. At this time, as the two materials contact, the side wall of the material can be fixed. At this time, the hollow column 14 can be slid again to unload the material. When the position of the material is not fixed, it can be unloaded by starting the electric telescopic rod 15. As the electric telescopic rod 15 is started, the output end of the electric telescopic rod 15 will perform a telescopic movement. At this time, as the output end of the electric telescopic rod 15 moves, the moving block 16 will be driven to slide in the middle of the hollow column 14 to adjust the position of the support frame 18, thereby adjusting the position of the first suction cup 19 to adapt to the position of the formed material. The coolant is filled in the water tank 2, and then the water pump in the water tank 2 is started. As the water pump is started, the coolant in the water tank 2 will be filled into the water pipe 21. At this time, as the water pump is continuously started, the coolant in the water pipe 21 will continue to flow along the contour of the water pipe 21 until it flows to the end of the water pipe 21. At this time, when the lubricating liquid flows through the end of the water pipe 21, it will drive the auger 2 in the water pipe 21. 5 is rotated. At this time, as the auger 25 rotates, the coolant rotates synchronously in the middle of the auger 25, and the coolant can be thrown off. At this time, the remaining coolant will drip onto the surface of the arc plate 26, be smashed, and fall to both sides of the hollow column 14. At this time, the coolant falling from the leakage hole 27 in the middle of the arc plate 26 will enter the interior of the hollow column 14 through the leakage hole 22, and the first clamping block 31 is installed into the interior of the first clamping groove 3. At this time, as the first clamping block 31 is installed, the scraper 32 will also be installed to the specified position. At this time, as the scraper 32 is installed, the bottom of the scraper 32 contacts the bottom of the chute 1. At this time, as the slider 12 slides, the scraper 32 will continuously contact the bottom of the chute 1, and the waste liquid accumulated at the bottom of the chute 1 It will be scraped up by the scraper 32 and flow to the edge of the chute 1. At the same time, solid impurities will be brushed up by the brush 33 on the side wall of the scraper 32. When the waste liquid and waste material are driven by the scraper 32 and the brush 33, they will move to the side wall of the chute 1. At this time, the waste liquid will flow to the outside of the chute 1 through the liquid outlet 4. At this time, the second card block 42 is installed to the inside of the second card block 41. At this time, as the second card block 42 is installed, the collecting box 43 is also installed to the designated position. At this time, the waste liquid flowing out of the liquid outlet 4 will enter the inside of the collecting box 43. By installing multiple connecting components 5 and the second suction cup 51 in the middle of the cross bar 17, the first suction cup 19 can be used to adsorb the material, thereby further increasing the adsorption capacity of the material. To achieve the treatment of waste material and waste liquid inside the chute 1,The collection box 43 needs to be installed at the specified position. At this time, the guide plate 6 can be provided to guide the installation of the second block 42.
[0032] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An automatic unloading device for a stamping and hot forming production line, comprising a chute (1); characterized in that: The slide groove (1) is internally slidably connected with a slider (12); a connecting rod (13) is fixedly connected to the top of the slider (12); a hollow column (14) is fixedly connected to the top of the connecting rod (13); an electric telescopic rod (15) is fixedly connected to the inner top of the hollow column (14); a moving block (16) is estimated to be provided at the output end of the electric telescopic rod (15); the moving block (16) and the hollow column (14) are in sliding cooperation; a cross bar (17) passes through the middle of the moving block (16); support frames (18) are fixedly connected to both ends of the cross bar (17); the support frame (18) is arranged in a U-shape; first suction cups (19) are fixedly connected to both ends of the support frame (18); two support seats (110) are fixedly connected to the bottom of the slide groove (1); the two support seats (110) are symmetrically arranged.
2. The automatic unloading device for stamping hot forming production line according to claim 1, characterized in that: The side wall of the slideway (1) is fixedly connected to a water tank (2); the top of the water tank (2) is connected to a water pipe (21); the end of the water pipe (21) extends to the top of the hollow column (14); the top of the hollow column (14) is provided with a plurality of leakage holes (22); two support rods (23) are fixedly connected to the inner side of the end of the water pipe (21); a fixed block (24) is fixedly connected to the middle of the two support rods (23); the bottom of the fixed block (24) is rotatably connected to an auger (25); the bottom of the auger (25) is fixedly connected to an arc plate (26); a plurality of leakage holes (27) are provided in the middle of the arc plate (26); the plurality of leakage holes (27) are evenly distributed on the surface of the arc plate (26).
3. The automatic unloading device for stamping hot forming production line according to claim 2 is characterized in that: Both side walls of the slider (12) are provided with a first clamping groove (3); a first clamping block (31) is detachably mounted inside the first clamping groove (3); a scraper (32) is fixedly connected to the end of the first clamping block (31); the bottom of the scraper (32) contacts the bottom of the slide groove (1) and is arranged in an inclined manner; a plurality of brushes (33) are fixedly connected to a side wall of the scraper (32) close to the slider (12); and the plurality of brushes (33) contact the bottom of the slide groove (1).
4. The automatic unloading device for stamping hot forming production line according to claim 3 is characterized in that: Both side walls of the slide groove (1) are provided with liquid outlet holes (4); the liquid outlet holes (4) are located on the side walls of the slide groove (1) near the bottom; both side walls of the two support seats (110) are provided with second card slots (41); the interiors of the plurality of second card slots (41) are slidably connected with second card blocks (42); the middle parts of each of the two second card blocks (42) are fixedly connected with a collection box (43); the collection box (43) is located below the water tank (2).
5. The automatic unloading device for stamping hot forming production line according to claim 4 is characterized in that: A plurality of connection components (5) are fixedly connected to the middle of the cross bar (17); the plurality of connection components (5) are equidistantly distributed in the middle of the cross bar (17) and evenly distributed at both ends; the ends of the plurality of connection components (5) are all fixedly connected to a second suction cup (51); the second suction cup (51) and the first suction cup (19) are located at the same horizontal plane.
6. The automatic unloading device for stamping hot forming production line according to claim 5, characterized in that: The ends of the plurality of second clamping grooves (41) are all fixedly connected to guide plates (6); the guide plates (6) are arranged in an inclined manner.