Casting machining and pouring auxiliary device

Abstract

The utility model discloses a casting machining and pouring auxiliary device which comprises a U-shaped moving trolley used for casting machining and pouring, an electric hydraulic telescopic mechanism, an automatic pouring auxiliary frame, an electric driving mechanism, a ladle and a plug-in mounting fixing assembly, and the top of the U-shaped moving trolley is movably provided with the automatic pouring auxiliary frame through the electric hydraulic telescopic mechanism. The U-shaped moving trolley, the automatic pouring auxiliary frame and the electric driving mechanism can achieve moving and automatic pouring leading-in of the hot metal ladle, manpower is saved, the hot metal ladle can be automatically poured and guided into the hot metal ladle, the hot metal ladle can be automatically poured and guided into the hot metal ladle through the electric driving mechanism, and the hot metal ladle can be automatically poured and guided into the hot metal ladle through the automatic pouring auxiliary frame and the electric driving mechanism. And meanwhile, the safety risk is effectively and greatly reduced, and the molten metal pouring and leading-in process is stable and reliable.

Description

Technical Field

[0001] The utility model relates to the technical field of casting processing, in particular to a casting processing pouring auxiliary device. Background Art

[0002] Castings are metal objects obtained by various casting methods, that is, smelted liquid metal is poured into a pre-prepared mold by pouring, injection, suction or other casting methods, and then cooled and polished to obtain objects with certain shapes, sizes and properties. In the pouring process, the molten metal in the ladle needs to be introduced into the mold. Many foundries generally use manual movement to introduce it, which not only consumes manpower, but also has great safety risks, and makes the molten metal pouring and introduction process unstable and unreliable.

[0003] Therefore, it is particularly important to design a casting processing pouring auxiliary device to solve the above-mentioned defects. Utility Model Content

[0004] 1) Technical problems to be solved by the utility model

[0005] In view of the shortcomings of the prior art, the utility model designs a casting processing and pouring auxiliary device, which solves the technical problem that in the existing casting pouring processing, the molten metal inside the ladle needs to be introduced into the mold. Many foundries generally use manual movement to introduce the molten metal, which not only consumes manpower but also has great safety risks and makes the molten metal pouring and introduction process not stable and reliable.

[0006] 2) Technical solution

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A casting processing and pouring auxiliary device comprises a U-shaped moving trolley for casting processing and pouring, an electric hydraulic telescopic mechanism, an automatic pouring auxiliary frame, an electric drive mechanism, an iron ladle and an insertion fixing assembly, wherein the automatic pouring auxiliary frame is movably mounted on the top of the U-shaped moving trolley through the electric hydraulic telescopic mechanism, the iron ladle is movably mounted inside the automatic pouring auxiliary frame through the electric drive mechanism, and the iron ladle comprises a body, a fixing ring, a mounting seat and a flip rod.

[0009] As a preferred solution of the utility model, the fixed ring is fixedly installed on the outer surface of the main body, the flip rod is fixedly installed at both ends of the outer surface of the fixed ring through a mounting seat, a vertical groove is opened at one end of the flip rod away from the fixed ring, a hanger is mounted on the outer surface of the flip rod, and a socket is fixedly installed on the top of the hanger.

[0010] As a preferred solution of the utility model, first assembly through holes are formed through both sides of the inner wall of the vertical embedding groove, and a second assembly through hole is formed through the interior of the socket.

[0011] As a preferred solution of the utility model, the automatic pouring auxiliary frame includes an I-shaped base and a strip top seat arranged in parallel, and the bottom of the strip top seat is fixedly installed with suspensions on both sides near the ladle, and a triangular mounting frame is fixedly installed between the I-shaped base and the strip top seat near both ends, and an electric box is fixedly installed inside the triangular mounting frame. The electric drive mechanism is located inside the electric box, and the electric drive mechanism includes two groups, and the two groups of electric drive mechanisms are symmetrically distributed on both sides of the ladle.

[0012] As a preferred solution of the utility model, a plug hole adapted to the socket is provided at the bottom end of the suspension, and hole grooves corresponding to the second assembly through-holes are provided on both sides of the plug hole.

[0013] As a preferred solution of the utility model, the electric drive mechanism includes a drive motor body fixedly installed inside the electrical box, a drive shaft body is movably installed on one end surface of the drive motor body close to the molten iron ladle, and a vertical insert head is fixedly installed on the end of the drive shaft body away from the drive motor body.

[0014] As a preferred solution of the utility model, the driving motor body and the electric box are fixedly connected via a motor seat, and a connecting assembly through-hole corresponding to the first assembly through-hole is provided through the interior of the vertical insert.

[0015] As a preferred solution of the utility model, a triangular reinforcement frame is fixedly installed inside the U-shaped mobile cart, and lockable universal wheels are movably installed at the four corners of the bottom of the U-shaped mobile cart, and a spring shock absorber is movably installed between the lockable universal wheels and the U-shaped mobile cart.

[0016] As a preferred solution of the utility model, the plug-in fixing assembly includes a horizontal plug and a vertical plug. The vertical plug is installed through one end of the horizontal plug. The end of the horizontal plug away from the vertical plug and the top of the vertical plug are fixedly installed with anti-slip heads.

[0017] 3) Beneficial effects

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] The U-shaped mobile trolley, automatic pouring auxiliary frame and electric drive mechanism in the utility model can realize the movement of the molten iron ladle and automatic pouring and introduction, which not only saves manpower, but also effectively reduces safety risks and makes the molten metal pouring and introduction process stable and reliable, thereby effectively solving the problems raised in the above-mentioned background technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0021] Figure 2 It is a schematic diagram of the three-dimensional structure of the automatic pouring auxiliary frame in the utility model;

[0022] Figure 3 It is a three-dimensional enlarged structural schematic diagram of the iron ladle in the utility model;

[0023] Figure 4 It is a three-dimensional enlarged structural schematic diagram of the electric drive mechanism in the utility model;

[0024] Figure 5 It is a three-dimensional enlarged structural diagram of the plug-in fixing component in the utility model;

[0025] Figure 6 It is a three-dimensional enlarged structural schematic diagram of the U-shaped mobile trolley in the utility model;

[0026] In the figure: 1. U-shaped mobile trolley; 11. triangular reinforcement frame; 12. universal wheel with lock; 13. spring shock absorber; 2. electric hydraulic telescopic mechanism; 3. automatic pouring auxiliary frame; 31. I-shaped base; 32. strip top seat; 321. suspension; 33. triangular mounting frame; 331. electric box; 4. electric drive mechanism; 41. driving motor body; 411. motor seat; 42. driving shaft body; 43. vertical embedded head; 431. connecting assembly perforation; 5. molten iron ladle; 51. body; 52. fixing ring; 53. mounting seat; 54. flip rod; 55. vertical embedded groove; 551. first assembly perforation; 56. hanger; 57. socket; 571. second assembly perforation; 6. plug-in fixing component; 61. horizontal insertion; 62. vertical insertion; 63. anti-slip head. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0028] Example:

[0029] The utility model provides a casting processing pouring auxiliary device, which solves the technical problem that in the existing casting pouring process, the molten metal in the iron ladle needs to be introduced into the casting mold. Many foundries generally use manual movement to introduce the molten metal, which not only consumes manpower, but also has great safety risks and makes the molten metal pouring introduction process not stable and reliable.

[0030] See also Figure 1-Figure 6 The utility model provides a technical solution: a casting processing and pouring auxiliary device, comprising a U-shaped mobile trolley 1 for casting processing and pouring, an electric hydraulic telescopic mechanism 2, an automatic pouring auxiliary frame 3, an electric drive mechanism 4, a ladle 5 and an insertion fixing component 6,

[0031] Among them, the top of the U-shaped mobile trolley 1 is movably installed with an automatic pouring auxiliary frame 3 through an electric hydraulic telescopic mechanism 2, and the interior of the automatic pouring auxiliary frame 3 is movably installed with a molten iron ladle 5 through an electric drive mechanism 4. During the casting process, the U-shaped mobile trolley 1 can be used to move the entire trolley to the casting mold, and under the action of the electric drive mechanism 4, the molten iron ladle 5 automatically turns over and tilts to realize automatic pouring and introduction, saving manpower and greatly reducing safety risks. The pouring process is stable and reliable, and the pouring height can also be automatically adjusted through the electric hydraulic telescopic mechanism 2;

[0032] In addition, in this embodiment, please refer to Figure 1 and Figure 6 A triangular reinforcement frame 11 is fixedly installed inside the U-shaped mobile trolley 1, and locking universal wheels 12 are movably installed at the four corners of the bottom of the U-shaped mobile trolley 1. A spring shock absorber 13 is movably installed between the locking universal wheels 12 and the U-shaped mobile trolley 1. The U-shaped mobile trolley 1 is conveniently moved to the top of the heating device to heat the molten iron, and the triangular reinforcement frame 11 is provided to make the structure of the U-shaped mobile trolley 1 more stable. At the same time, the locking universal wheels 12 and the spring shock absorbers 13 are provided to make the U-shaped mobile trolley 1 have the functions of fixing and shock absorption, which is more conducive to the stability of the casting casting process and the overall movement;

[0033] In addition, in this embodiment, please refer to Figure 1 and Figure 2 The automatic pouring auxiliary frame 3 includes an I-shaped base 31 and a strip top seat 32 which are arranged in parallel. The bottom of the strip top seat 32 is fixedly installed with a suspension 321 on both sides near the iron ladle 5. A triangular mounting frame 33 is fixedly installed between the I-shaped base 31 and the strip top seat 32 near both ends. An electric box 331 is fixedly installed inside the triangular mounting frame 33. The electric drive mechanism 4 is located inside the electric box 331. The electric drive mechanism 4 includes two groups, and the two groups of electric drive mechanisms 4 are symmetrically distributed on both sides of the iron ladle 5. The I-shaped base 31, the strip top seat 32 and the triangular mounting frame 33 can make the structure of the automatic pouring auxiliary frame 3 stable, thereby facilitating the stability of the casting casting process;

[0034] The ladle 5 includes a body 51, a solid ring 52, a mounting seat 53 and a flip rod 54. The solid ring 52 is fixedly mounted on the outer surface of the body 51. The flip rod 54 is fixedly mounted at both ends of the outer surface of the solid ring 52 through the mounting seat 53. The electric drive mechanism 4 includes a driving motor body 41 fixedly mounted inside the electric box 331. The driving motor body 41 and the electric box 331 are fixedly connected through a motor seat 411. A driving shaft body 42 is movably mounted on one end surface of the driving motor body 41 close to the ladle 5. During casting, the driving shaft body 42 drives the flip rod 54 to rotate a certain angle under the action of the driving motor body 41. At this time, the solid ring 52 rotates accordingly under the action of the flip rod 54, so that the molten iron in the body 51 is continuously introduced into the mold, completing the automatic resetting after casting.

[0035] In addition, in this embodiment, please refer to Figure 3 , Figure 4 and Figure 5 , the plug-in fixing component 6 includes a horizontal plug 61 and a vertical plug 62, the vertical plug 62 is installed at one end of the horizontal plug 61, the end of the horizontal plug 61 away from the vertical plug 62 and the top of the vertical plug 62 are fixedly installed with an anti-slip head 63, a vertical embedding groove 55 is provided at the end of the flip rod 54 away from the fixed ring 52, the outer surface of the flip rod 54 is covered with a hanger 56, and a socket 57 is fixedly installed on the top of the hanger 56, the first assembly through-holes 551 are penetrated on both sides of the inner wall of the vertical embedding groove 55, and the second assembly through-holes 571 are penetrated inside the socket 57, and a socket matched with the socket 57 is provided at the bottom end of the suspension 321, and hole grooves corresponding to the second assembly through-holes 571 are provided on both sides of the socket, and a vertical embedding head 43 is fixedly installed at one end of the drive shaft body 42 away from the drive motor body 41, A connecting assembly through hole 431 corresponding to the first assembly through hole 551 is provided in the inserting head 43. When installing the ladle 5, the socket 57 can be inserted into the corresponding socket at the bottom end of the suspension 321, and the vertical inserting head 43 is inserted into the vertical inserting groove 55. At the same time, multiple groups of horizontal inserts 61 are respectively inserted through the hole groove and the second assembly through hole 571, the first assembly through hole 551 and the connecting assembly through hole 431 in sequence, and the end of the horizontal insert 61 away from the anti-slip head 63 is installed on the vertical insert 62, so as to achieve positioning and fixed installation, and vice versa, rapid disassembly can be achieved, so that the ladle 5 is easy to quickly disassemble and assemble, and convenient for maintenance and cleaning. At the same time, the hanger 56 and the suspension 321 can suspend and bear the flip rod 54, which is conducive to the stability of the flip rod 54 during rotation and avoids shaking;

[0036] It should be noted that the locking universal wheel 12, the spring shock absorber 13, and the circuit control of the driving motor body 41 are all existing technologies, and will not be described in detail here.

[0037] The working process of the utility model is as follows: during the casting process, the U-shaped mobile trolley 1 can be used to move the entire body to the casting mold, and the electric drive mechanism 4 can be started. At this time, the driving shaft 42 drives the flip rod 54 to rotate a certain angle under the action of the driving motor body 41. At this time, the fixed ring 52 rotates accordingly under the action of the flip rod 54, so that the molten iron inside the body 51 is continuously introduced into the casting mold, completing the automatic reset after casting.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A casting processing and pouring auxiliary device, comprising a U-shaped mobile trolley (1) for casting processing and pouring, an electric hydraulic telescopic mechanism (2), an automatic pouring auxiliary frame (3), an electric drive mechanism (4), a ladle (5) and an insertion fixing component (6), characterized in that: An automatic pouring auxiliary frame (3) is movably mounted on the top of the U-shaped movable trolley (1) via an electric hydraulic telescopic mechanism (2), and an iron ladle (5) is movably mounted inside the automatic pouring auxiliary frame (3) via an electric drive mechanism (4), wherein the iron ladle (5) comprises a body (51), a fixing ring (52), a mounting seat (53) and a turning rod (54).

2. A casting processing pouring auxiliary device according to claim 1, characterized in that: The fixing ring (52) is fixedly mounted on the outer surface of the body (51); the flip rod (54) is fixedly mounted at both ends of the outer surface of the fixing ring (52) through a mounting seat (53); a vertical embedding groove (55) is provided at one end of the flip rod (54) away from the fixing ring (52); a hanger (56) is sleeved on the outer surface of the flip rod (54); a socket (57) is fixedly mounted on the top end of the hanger (56).

3. A casting processing pouring auxiliary device according to claim 2, characterized in that: First assembly through holes (551) are provided through both sides of the inner wall of the vertical embedding groove (55), and a second assembly through hole (571) is provided through the interior of the socket (57).

4. A casting processing pouring auxiliary device according to claim 1, characterized in that: The automatic pouring auxiliary frame (3) comprises an I-shaped base (31) and a strip-shaped top seat (32) arranged in parallel, and a suspension (321) is fixedly installed on both sides of the bottom of the strip-shaped top seat (32) close to the molten iron ladle (5), and a triangular mounting frame (33) is fixedly installed between the I-shaped base (31) and the strip-shaped top seat (32) close to both ends, and an electric box (331) is fixedly installed inside the triangular mounting frame (33), and the electric drive mechanism (4) is located inside the electric box (331), and the electric drive mechanism (4) comprises two groups, and the two groups of electric drive mechanisms (4) are symmetrically distributed on both sides of the molten iron ladle (5).

5. A casting processing pouring auxiliary device according to claim 4, characterized in that: The bottom end of the suspension (321) is provided with a plug hole matched with the socket (57), and both sides of the plug hole are provided with hole grooves corresponding to the second assembly through hole (571).

6. A casting processing pouring auxiliary device according to claim 4, characterized in that: The electric drive mechanism (4) includes a drive motor body (41) fixedly mounted inside an electric box (331); a drive shaft body (42) is movably mounted on one end surface of the drive motor body (41) close to the molten iron ladle (5); and a vertical insert head (43) is fixedly mounted on one end of the drive shaft body (42) away from the drive motor body (41).

7. A casting processing pouring auxiliary device according to claim 6, characterized in that: The driving motor body (41) and the electric box (331) are fixedly connected via a motor seat (411), and a connecting assembly through hole (431) corresponding to the first assembly through hole (551) is provided through the interior of the vertical insert (43).

8. The casting processing pouring auxiliary device according to claim 1, characterized in that: A triangular reinforcement frame (11) is fixedly installed inside the U-shaped moving trolley (1), and universal wheels (12) with locks are movably installed at the four corners of the bottom of the U-shaped moving trolley (1), and a spring shock absorber (13) is movably installed between the universal wheels (12) with locks and the U-shaped moving trolley (1).

9. The casting processing pouring auxiliary device according to claim 1, characterized in that: The plug-in fixing assembly (6) comprises a horizontal plug (61) and a vertical plug (62), wherein the vertical plug (62) is installed through one end of the horizontal plug (61), and an anti-slip head (63) is fixedly installed at the end of the horizontal plug (61) away from the vertical plug (62) and the top of the vertical plug (62).

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