Anti-deformation tool for PEEK material processing
By designing anti-deformation tooling, using the fixing mechanism of the pressure plate and clamps and the motor-driven bidirectional screw and threaded rod, the problem of thermal stress deformation in PEEK material processing is solved, and the processing accuracy and scope of application is improved, ensuring that Anti-deformation protection of the material.
Patent Information
- Application Number
- CN202421077780.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-17
AI Technical Summary
During the processing of PEEK materials, thermal stress deformation caused by the high-speed rotation of the tool seriously affects the processing quality and accuracy.
An anti-deformation tooling including a mounting base, a positioning base, a press plate and a bidirectional screw is designed. The processing position is secondaryly fixed and pressed by the setting of a press plate and a clamp, and the bidirectional screw and threaded rod are realized by the motor driven. The center position of materials of different sizes and shapes is fixed to alleviate thermal stress deformation and prevent material displacement.
It effectively reduces the thermal stress deformation at the processing location of PEEK materials, expands the scope of application of tooling, ensures processing accuracy and anti-deformation protection, and avoids the displacement of the material during processing.
Smart Images

Figure CN222270504U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of anti-deformation tooling, in particular to an anti-deformation tooling for processing PEEK materials. Background Art
[0002] PEEK material is a special engineering plastic, with the Chinese name of polyetheretherketone. It has excellent properties such as high temperature resistance, self-lubrication, easy processing and high mechanical strength. It can be manufactured into various mechanical parts, such as automotive gears, oil screens, shift starter discs, etc. It is also widely used in aerospace, medical equipment and other fields. After the PEEK raw materials are formed, they need to be precisely processed using CNC machine tools to prepare various parts according to specific usage requirements. Various tooling, such as fixtures and cutting tools, are required during the processing of PEEK materials.
[0003] In the prior art, when processing PEEK materials, the tool on the machine tool rotates at high speed. The tool and the PEEK material processing position are prone to generate a large amount of heat due to collision and friction with the high-speed rotating tool, which in turn causes thermal stress deformation, seriously affecting the quality and accuracy of PEEK material processing. Utility Model Content
[0004] The purpose of the utility model is to provide a PEEK material processing anti-deformation tool to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a PEEK material processing anti-deformation tooling, comprising a mounting seat and a positioning seat, the mounting seat is provided with two groups of vertically distributed second mounting grooves, the mounting seat is provided with two groups of symmetrically distributed first pressure plates, the mounting seat is provided with two groups of symmetrically distributed second pressure plates, the two groups of the first pressure plates and the second pressure plates are both slidably connected to the mounting seat through the second mounting grooves, a cylinder is provided under the mounting seat, and the mounting seat is connected to the output end of the cylinder piston rod.
[0006] As a further preferred embodiment of the present technical solution, a first bidirectional screw is provided in the mounting seat, two ends of the first bidirectional screw respectively pass through the mounting seat and are rotatably connected to the mounting seat, two ends of the first bidirectional screw respectively pass through two groups of first pressure plates and are threadedly connected to the two groups of first pressure plates, a third motor is provided on the mounting seat, and the right end of the first bidirectional screw is connected to the output end of the third motor.
[0007] As a further preferred embodiment of the present technical solution, a second bidirectional screw is provided in the mounting seat, both ends of the second bidirectional screw respectively pass through the mounting seat and are rotatably connected to the mounting seat, both ends of the second bidirectional screw respectively pass through two groups of second pressure plates and are threadedly connected to the two groups of second pressure plates, a fourth motor is provided on the mounting seat, and the left end of the second bidirectional screw is connected to the output end of the fourth motor.
[0008] As a further preferred embodiment of the present technical solution, two groups of vertically distributed first mounting grooves are provided above the positioning seat, and two groups of vertically distributed slide grooves are provided above the positioning seat. The angle between the slide groove and the adjacent first mounting groove is forty-five degrees, and the first pressure plate and the second pressure plate are respectively slidably connected to the positioning seat through the slide grooves.
[0009] As a further preferred embodiment of the present technical solution, two groups of symmetrically distributed first clamping blocks are provided above the positioning seat, a first bidirectional threaded rod is provided above the positioning seat, and a first motor is provided above the positioning seat. The two groups of the first clamping blocks are slidably connected to the positioning seat through the first mounting groove, the two ends of the first bidirectional threaded rod respectively pass through the two groups of first clamping blocks and are threadedly connected to the two groups of first clamping blocks, and the right end of the first bidirectional threaded rod is connected to the output end of the first motor.
[0010] As a further preferred embodiment of the present technical solution, two groups of symmetrically distributed second clamping blocks are provided above the positioning seat, a second bidirectional threaded rod is provided above the positioning seat, and a second motor is provided above the positioning seat. The two groups of the second clamping blocks are slidably connected to the positioning seat through the first mounting groove, the two ends of the second bidirectional threaded rod respectively pass through the two groups of second clamping blocks and are threadedly connected to the two groups of second clamping blocks, and the left end of the second bidirectional threaded rod is connected to the output end of the second motor.
[0011] The utility model provides a PEEK material processing anti-deformation tool, which has the following beneficial effects:
[0012] (1) The utility model provides two sets of first and second pressure plates to perform secondary fixation and compression on the processing position of the PEEK material fixed by the first and second clamping blocks. During the processing, when the processing position of the PEEK material collides with the tool at high speed, the processing position and the surrounding area will generate high heat, which is easy to cause thermal stress deformation. The two sets of first and second pressure plates are covered above the processing position and a certain downward force is applied to the processing position of the PEEK material to reduce the thermal stress deformation around the processing position of the PEEK material. Before the processing starts, the first and second pressure plates are infinitely close to the center of the processing position. During the tool processing, the first and second pressure plates are controlled by the first and second bidirectional screws to move outward synchronously, expand the processing position, and ensure the anti-deformation protection of the PEEK material part around the processing position without affecting the processing of the PEEK material.
[0013] (2) The utility model realizes the center position fixation of PEEK materials of different sizes by setting two groups of first clamping blocks and second clamping blocks, and is not limited to PEEK materials of specific models or sizes, thereby expanding the scope of application of the anti-deformation tooling; through the rotation of the first bidirectional threaded rod, the two groups of first clamping blocks move inward or outward synchronously, and through the rotation of the second bidirectional threaded rod, the two groups of second clamping blocks move inward or outward synchronously, thereby realizing the center position fixation of PEEK materials of different models, shapes or sizes, and with the cooperation of the slide groove, the two groups of first pressure plates and second pressure plates can be symmetrically distributed around the PEEK material processing position, while preventing the PEEK material from deformation, assisting the first clamping block and the second clamping block in fixing the PEEK material, thereby avoiding the displacement of the PEEK material during the processing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 It is a structural schematic diagram of the positioning seat of the utility model;
[0016] Figure 3 It is a structural schematic diagram of the mounting seat of the utility model;
[0017] In the figure: 1. mounting seat; 2. positioning seat; 3. first mounting groove; 4. first clamping block; 5. second clamping block; 6. first bidirectional threaded rod; 7. second bidirectional threaded rod; 8. first motor; 9. second motor; 10. slide groove; 11. first pressure plate; 12. second pressure plate; 13. first bidirectional screw rod; 14. second bidirectional screw rod; 15. third motor; 16. fourth motor; 17. second mounting groove; 18. cylinder. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0019] The utility model provides a technical solution: Figure 1 and Figure 3As shown, in this embodiment, a PEEK material processing anti-deformation tool comprises a mounting seat 1 and a positioning seat 2, the mounting seat 1 is provided with two groups of second mounting grooves 17 vertically distributed, the mounting seat 1 is provided with two groups of first pressing plates 11 symmetrically distributed, the mounting seat 1 is provided with two groups of second pressing plates 12 symmetrically distributed, the two groups of first pressing plates 11 and the second pressing plates 12 are slidably connected to the mounting seat 1 through the second mounting grooves 17, a cylinder 18 is provided under the mounting seat 1, the mounting seat 1 is connected to the output end of the piston rod of the cylinder 18, a first bidirectional screw rod 13 is provided in the mounting seat 1, and the two ends of the first bidirectional screw rod 13 respectively pass through the mounting seat 1 and are connected to the mounting seat 1 Rotationally connected, the two ends of the first bidirectional screw rod 13 respectively pass through the two groups of first pressure plates 11 and are respectively threadedly connected to the two groups of first pressure plates 11, a third motor 15 is provided on the mounting seat 1, the right end of the first bidirectional screw rod 13 is connected to the output end of the third motor 15, a second bidirectional screw rod 14 is provided in the mounting seat 1, the two ends of the second bidirectional screw rod 14 respectively pass through the mounting seat 1 and are rotationally connected to the mounting seat 1, the two ends of the second bidirectional screw rod 14 respectively pass through the two groups of second pressure plates 12 and are respectively threadedly connected to the two groups of second pressure plates 12, a fourth motor 16 is provided on the mounting seat 1, and the left end of the second bidirectional screw rod 14 is connected to the output end of the fourth motor 16.
[0020] The processing position of the PEEK material fixed by the first clamp block 4 and the second clamp block 5 is fixed and pressed for the second time by setting two sets of first pressing plates 11 and second pressing plates 12. During the processing, when the processing position of the PEEK material collides with the tool at high speed, the processing position and the surrounding area will generate high heat, which is easy to cause thermal stress deformation. The two sets of first pressing plates 11 and second pressing plates 12 are covered above the processing position and a certain downward force is applied to the processing position of the PEEK material to reduce the thermal stress deformation around the processing position of the PEEK material. Before the processing starts, the first pressing plate 11 and the second pressing plate 12 are infinitely close to the center of the processing position. During the tool processing, the first bidirectional screw 13 and the second bidirectional screw 14 control the first pressing plate 11 and the second pressing plate 12 to move outward synchronously, expand the processing position, and ensure the anti-deformation protection of the PEEK material part around the processing position without affecting the processing of the PEEK material.
[0021] like Figure 1 and Figure 2As shown, two groups of vertically distributed first mounting grooves 3 are provided above the positioning seat 2, two groups of vertically distributed slide grooves 10 are provided above the positioning seat 2, the included angle between the slide groove 10 and the adjacent first mounting groove 3 is forty-five degrees, the first pressing plate 11 and the second pressing plate 12 are respectively slidably connected to the positioning seat 2 through the slide groove 10, two groups of symmetrically distributed first clamping blocks 4 are provided above the positioning seat 2, a first bidirectional threaded rod 6 is provided above the positioning seat 2, a first motor 8 is provided above the positioning seat 2, the two groups of first clamping blocks 4 are slidably connected to the positioning seat 2 through the first mounting groove 3, and the two ends of the first bidirectional threaded rod 6 are slidably connected to the positioning seat 2. The ends respectively pass through the two groups of first clamping blocks 4 and are threadedly connected with the two groups of first clamping blocks 4, the right end of the first bidirectional threaded rod 6 is connected to the output end of the first motor 8, two groups of symmetrically distributed second clamping blocks 5 are arranged above the positioning seat 2, a second bidirectional threaded rod 7 is arranged above the positioning seat 2, and a second motor 9 is arranged above the positioning seat 2, the two groups of second clamping blocks 5 are slidingly connected with the positioning seat 2 through the first mounting groove 3, the two ends of the second bidirectional threaded rod 7 respectively pass through the two groups of second clamping blocks 5 and are threadedly connected with the two groups of second clamping blocks 5, and the left end of the second bidirectional threaded rod 7 is connected to the output end of the second motor 9.
[0022] By setting two groups of first clamping blocks 4 and second clamping blocks 5, the center position of PEEK materials of different sizes can be fixed, and it is not limited to PEEK materials of specific models or sizes, thereby expanding the scope of application of the anti-deformation tooling; by rotating the first bidirectional threaded rod 6, the two groups of first clamping blocks 4 move inward or outward synchronously, and by rotating the second bidirectional threaded rod 7, the two groups of second clamping blocks 5 move inward or outward synchronously, thereby achieving the center position fixation of PEEK materials of different models, shapes or sizes, and with the cooperation of the slide groove 10, the two groups of first pressing plates 11 and second pressing plates 12 can be symmetrically distributed around the PEEK material processing position, while preventing the PEEK material from deforming, assisting the first clamping block 4 and the second clamping block 5 to fix the PEEK material, thereby avoiding the displacement of the PEEK material during the processing process.
[0023] The utility model provides a PEEK material processing anti-deformation tooling, and the specific working principle is as follows: during the processing process, when the processing position of the PEEK material collides with the tool at high speed, the processing position and the surrounding area will generate high heat, which is easy to cause thermal stress deformation, and two groups of first pressing plates 11 and second pressing plates 12 are covered above the processing position and a certain downward force is applied to the surrounding area of the PEEK material processing position to reduce the thermal stress deformation around the processing position of the PEEK material, and before the processing starts, the first pressing plate 11 and the second pressing plate 12 are infinitely close to the center of the processing position, and the first bidirectional screw rod 13 and the second bidirectional screw rod 14 are used to control the first pressing plate 11 and the second pressing plate 12 to move outward synchronously during the tool processing, so as to expand the processing The two sets of first clamping blocks 4 can be moved inward or outward synchronously by rotating the first bidirectional threaded rod 6, and the two sets of second clamping blocks 5 can be moved inward or outward synchronously by rotating the second bidirectional threaded rod 7, thereby realizing the center position fixation of PEEK materials of different models, shapes or sizes, and with the cooperation of the slide groove 10, the two sets of first pressing plates 11 and the second pressing plates 12 can be symmetrically distributed around the PEEK material processing position, while preventing the PEEK material from being deformed, assisting the first clamping block 4 and the second clamping block 5 to fix the PEEK material, and avoiding the displacement of the PEEK material during the processing.
[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A PEEK material processing anti-deformation tool, comprising a mounting seat (1) and a positioning seat (2), characterized in that: The mounting seat (1) is provided with two groups of second mounting grooves (17) distributed vertically, the mounting seat (1) is provided with two groups of first pressure plates (11) distributed symmetrically, and the mounting seat (1) is provided with two groups of second pressure plates (12) distributed symmetrically. The two groups of the first pressure plates (11) and the second pressure plates (12) are slidably connected to the mounting seat (1) through the second mounting grooves (17). A cylinder (18) is provided below the mounting seat (1), and the mounting seat (1) is connected to the output end of the piston rod of the cylinder (18).
2. The PEEK material processing anti-deformation tool according to claim 1, characterized in that: A first bidirectional screw rod (13) is arranged inside the mounting seat (1), and two ends of the first bidirectional screw rod (13) respectively penetrate the mounting seat (1) and are rotatably connected to the mounting seat (1), and two ends of the first bidirectional screw rod (13) respectively penetrate two groups of first pressure plates (11) and are respectively threadedly connected to the two groups of first pressure plates (11), and a third motor (15) is arranged on the mounting seat (1), and the right end of the first bidirectional screw rod (13) is connected to the output end of the third motor (15).
3. The PEEK material processing anti-deformation tool according to claim 1, characterized in that: A second bidirectional screw rod (14) is provided in the mounting seat (1), and two ends of the second bidirectional screw rod (14) respectively penetrate the mounting seat (1) and are rotatably connected to the mounting seat (1), and two ends of the second bidirectional screw rod (14) respectively penetrate two groups of second pressure plates (12) and are respectively threadedly connected to the two groups of second pressure plates (12), and a fourth motor (16) is provided on the mounting seat (1), and the left end of the second bidirectional screw rod (14) is connected to the output end of the fourth motor (16).
4. The PEEK material processing anti-deformation tool according to claim 1, characterized in that: Two groups of vertically distributed first mounting grooves (3) are provided above the positioning seat (2), and two groups of vertically distributed slide grooves (10) are provided above the positioning seat (2). The included angle between the slide groove (10) and the adjacent first mounting groove (3) is forty-five degrees. The first pressing plate (11) and the second pressing plate (12) are respectively slidably connected to the positioning seat (2) through the slide groove (10).
5. The PEEK material processing anti-deformation tool according to claim 1, characterized in that: Two groups of symmetrically distributed first clamping blocks (4) are provided above the positioning seat (2), a first bidirectional threaded rod (6) is provided above the positioning seat (2), and a first motor (8) is provided above the positioning seat (2). The two groups of the first clamping blocks (4) are slidably connected to the positioning seat (2) through the first mounting groove (3), the two ends of the first bidirectional threaded rod (6) respectively pass through the two groups of first clamping blocks (4) and are threadedly connected to the two groups of first clamping blocks (4), and the right end of the first bidirectional threaded rod (6) is connected to the output end of the first motor (8).
6. The PEEK material processing anti-deformation tool according to claim 1, characterized in that: Two groups of symmetrically distributed second clamping blocks (5) are provided above the positioning seat (2), a second bidirectional threaded rod (7) is provided above the positioning seat (2), and a second motor (9) is provided above the positioning seat (2). The two groups of the second clamping blocks (5) are slidably connected to the positioning seat (2) through the first mounting groove (3), the two ends of the second bidirectional threaded rod (7) respectively pass through the two groups of second clamping blocks (5) and are threadedly connected to the two groups of second clamping blocks (5), and the left end of the second bidirectional threaded rod (7) is connected to the output end of the second motor (9).