MIC die for aluminum steel

Through the design of aluminum-steel combined MIC molds and adjustable oblique braces and safety nets, the problems of internal mold disassembly and assembly and flatness in precast concrete houses are solved, and higher construction efficiency and safety are achieved.

CN222270691UActive Publication Date: 2024-12-31GUANGDONG LEERJU CONSTR TECH CO LTD
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Patent Information

Application Number
CN202323329823.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-06
Publication Date
2024-12-31
Estimated Expiration
2033-12-06

AI Technical Summary

Technical Problem

In the construction of precast concrete houses, the steel inner mold needs to be disassembled and loaded in blocks, resulting in a decrease in flatness and difficulty for workers to carry. The traditional outer mold is prone to incline, affecting the construction quality.

Method used

The MIC mold for aluminum-steel is used to reduce the number of spliced ​​plates through the combination of aluminum inner mold and steel outer mold, and use adjustable oblique braces and safety nets to improve structural stability and flatness, and reduce the number of workers' handling times.

Benefits of technology

On the premise of ensuring strength, reduce the number of spliced ​​plates, improve flatness and structural stability, reduce workers' injury risk, and improve construction efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of buildings, and particularly relates to an MIC mold for aluminum and steel, which comprises a bottom table, a steel outer mold arranged on the bottom table and an aluminum inner mold matched with the steel outer mold to form a pouring cavity, and the aluminum inner mold comprises a plurality of splicing plates connected through fasteners. The two sides of each splicing plate block are provided with inclined faces for lap joint of the adjacent splicing plate blocks. According to the MIC mold for aluminum and steel, the mode that the inner mold and the outer mold are both made of steel in the prior art is replaced with the mode that the inner mold and the outer mold are both made of steel, the strength of the inner mold is guaranteed while the weight of the inner mold is reduced, and under the same weight, the area of an aluminum splicing plate is larger than that of a traditional steel splicing plate; the number of the spliced plates can be reduced, the flatness is higher, the carrying frequency of workers can be reduced, and under the same area, the aluminum spliced plates are lighter in mass, harm to the workers is smaller, and the possibility of accidents is reduced.
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Description

[Technical field]

[0001] The present application belongs to the field of construction technology, and specifically relates to an aluminum-steel combined MIC mold. [Background technology]

[0002] Precast concrete house construction refers to the production of prefabricated steel components in the factory, which are then assembled on site to form outer and inner molds, and the construction is completed by pouring cement between the outer and inner molds. Compared with the traditional on-site construction method, it has the advantages of fast construction speed, controllable quality, and short construction period. However, since precast concrete houses adopt a one-time casting method, their inner molds need to be disassembled and assembled in blocks and transported by manpower. Since the density of steel reaches 85 grams / cubic centimeter and the total mass is large, the weight that workers can carry at a time is limited. The inner mold needs to be prefabricated into multiple splicing plates weighing 20-30 kilograms for workers to carry. More splicing plates are likely to affect the flatness of the inner mold, resulting in a decrease in the quality of building molding.

[0003] In addition, with the development of the construction industry, construction units have higher and higher requirements for construction quality and work efficiency. During the construction process, traditional external formwork may tilt with the base. [Contents of the utility model]

[0004] In order to solve the problem in the prior art that the steel inner mold needs to be split into a large number of splicing plates, which easily leads to a decrease in the flatness of the inner mold, the present application provides an aluminum-steel combined MIC mold that can reduce the number of splicing plates at the same strength.

[0005] This application is implemented through the following technical solutions:

[0006] A MIC mold for aluminum and steel comprises a base, a steel outer mold arranged on the base, and an aluminum inner mold cooperating with the steel outer mold to form a casting cavity. The aluminum inner mold comprises a plurality of splicing plates connected by fasteners, and both sides of the splicing plates are provided with inclined surfaces for overlapping adjacent splicing plates.

[0007] As described above, the aluminum-steel combined MIC mold, the plurality of splicing blocks include a first splicing block, a second splicing block, a third splicing block, a fourth splicing block, a fifth splicing block, a sixth splicing block, a seventh splicing block, an eighth splicing block, a ninth splicing block and a tenth splicing block which are arranged in sequence, the first splicing block, the second splicing block and the third splicing block cooperate to form a front side plate, the fourth splicing block and the fifth splicing block cooperate to form a right side plate, the sixth splicing block, the seventh splicing block and the eighth splicing block cooperate to form a rear side plate, and the ninth splicing block and the tenth splicing block cooperate to form a left side plate.

[0008] The aluminum-steel MIC mold as described above also includes an adjustable diagonal brace for adjusting the angle between the steel outer mold and the aluminum inner mold relative to the base, and the two ends of the adjustable diagonal brace are respectively hinged to the base and the steel outer mold.

[0009] In the aluminum-steel MIC mold as described above, the adjustable diagonal brace includes a main support rod and a secondary support rod, the ends of the main support rod and the secondary support rod are hinged to the base, and the head ends of the main support rod and the secondary support rod are respectively hinged to the steel square back ribs connecting the aluminum inner mold and the steel outer mold at the top and the steel square back ribs connecting the aluminum inner mold and the steel outer mold at the bottom.

[0010] In the aluminum-steel combined MIC mold as described above, the hinge points of the main support rod and the auxiliary support rod with the base are located at an end away from the steel outer mold.

[0011] In the aluminum-steel combined MIC mold as described above, the main support rod and the auxiliary support rod are both telescopic screw rods.

[0012] In the aluminum-steel combined MIC mold as described above, a plurality of adjustable diagonal braces are arranged at intervals along the outer side surface of the steel outer mold.

[0013] In the aluminum-steel combined MIC mold as described above, the inclined surfaces on both sides of the splicing plate are symmetrical to each other about the midpoint of the splicing plate.

[0014] The aluminum-steel MIC mold as described above further includes a safety net arranged on the top of the steel outer mold, and the safety net is L-shaped.

[0015] The aluminum-steel MIC mold as described above further includes a support rod with two ends respectively connected to the safety net and the steel outer mold, and one end of the support rod connected to the safety net is away from the steel outer mold.

[0016] Compared with the prior art, this application has the following advantages:

[0017] The present application discloses an aluminum-steel combined MIC mold, which adopts an aluminum inner mold and a steel outer mold, replacing the existing method in which both the inner mold and the outer mold are made of steel, thereby reducing the weight of the inner mold while ensuring its strength. Under the same weight, the aluminum splicing plate has a larger area than the traditional steel splicing plate, thereby reducing the number of splicing plates, improving the flatness of the inner mold splicing, and reducing the number of times workers carry the plates. Moreover, under the same area, the aluminum splicing plate is lighter in weight, causing less harm to workers, thereby reducing the possibility of accidents.

Brief Description of the Drawings

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 is a top view in an embodiment of the present application;

[0020] Figure 2 is a top view of the inner mold in the embodiment of the present application;

[0021] Figure 3 yes Figure 1 A magnified view of the position in the figure;

[0022] Figure 4 yes Figure 1 BB direction view. [Specific implementation method]

[0023] In order to make the technical problems, technical solutions and beneficial effects solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0024] See also Figures 1 to 4 A MIC mold for aluminum and steel includes a base 1, a steel outer mold 2 arranged on the base 1, and an aluminum inner mold 4 that cooperates with the steel outer mold 2 to form a casting cavity 3. The aluminum inner mold 4 includes a plurality of splicing plates 41 connected by fasteners, and both sides of the splicing plates 41 are provided with inclined surfaces 6 for overlapping adjacent splicing plates 41.

[0025] The aluminum-steel MIC mold of the present application adopts an aluminum inner mold and a steel outer mold, replacing the existing method of using steel for both the inner mold and the outer mold, reducing the weight of the inner mold while ensuring its strength. Under the same weight, the aluminum splicing plate has a larger area than the traditional steel splicing plate, which can reduce the number of splicing plates, making the flatness higher, and can also reduce the number of times workers carry them. Moreover, under the same area, the aluminum splicing plate is lighter in weight, causing less harm to workers and reducing the possibility of accidents. The setting of the inclined surface can improve the connection stability between the splicing plates, making them more firmly combined together, thereby enhancing the stability and bearing capacity of the overall structure. Secondly, the inclined surface design also helps to reduce the stress concentration phenomenon generated at the plate connection, disperse the pressure, reduce the risk of material fatigue and damage, and extend the service life.

[0026] Furthermore, as a preferred implementation mode of the present invention but not a limitation, it also includes an adjustable diagonal brace 5 for adjusting the angle between the steel outer mold 2 and the aluminum inner mold 4 relative to the base 1, and the two ends of the adjustable diagonal brace 5 are respectively hinged to the base 1 and the steel outer mold 2.

[0027] In this embodiment, by using a verticality measuring instrument, adjusting the length of the diagonal brace and observing the degree of the measuring instrument, the steel outer mold and the aluminum inner mold and the base can be effectively adjusted to a vertical state, so that they can flexibly adapt to different working conditions and plate shapes, thereby providing greater applicability and flexibility. The splicing process is optimized, the assembly efficiency and quality of the structure are improved, and the possibility of assembly errors is reduced, providing a strong guarantee for the stability and reliability of the overall structure.

[0028] Furthermore, as a preferred embodiment of the present scheme but not a limitation, the adjustable diagonal brace 5 includes a main support rod 51 and a secondary support rod 52, the ends of the main support rod 51 and the secondary support rod 52 are hinged to the base 1, and the head ends of the main support rod 51 and the secondary support rod 52 are respectively hinged to the steel square back ribs connecting the aluminum inner mold 4 and the steel outer mold 2 at the top and the steel square back ribs connecting the aluminum inner mold 4 and the steel outer mold 2 at the bottom.

[0029] In this embodiment, firstly, the ends of the main support rod and the auxiliary support rod are hinged to the base, so that the diagonal brace can be firmly fixed on the base, effectively maintaining the stability of the overall structure. Secondly, the head ends of the main support rod and the auxiliary support rod are respectively hinged to the steel square back ribs connected to the upper part of the aluminum inner mold and the steel outer mold and the steel square back ribs connected to the lower part, realizing a reliable connection with the mold, ensuring the accuracy and stability of the installation process, optimizing the splicing process, improving the assembly efficiency and quality of the structure, and providing a strong guarantee for the stability and reliability of the overall structure.

[0030] Furthermore, as a preferred implementation mode of the present solution but not a limitation, the hinge points between the main support rod 51 and the auxiliary support rod 52 and the base 1 are located at an end away from the steel outer mold 2 .

[0031] In this embodiment, the interference of the adjustable diagonal brace on the steel outer mold can be effectively reduced, making the assembly process smoother, reducing the interference and collision between the adjustable diagonal brace and the outer mold, and ensuring the stability of the structure and the accuracy of assembly. Secondly, the position of the hinge point far away from the outer mold also enhances the stability and support effect of the diagonal brace, enabling it to more effectively bear the load during the assembly process and ensure the safety of the overall structure.

[0032] Further, as a preferred implementation mode of the present solution but not a limitation, the main support rod 51 and the auxiliary support rod 52 are both telescopic screw rods.

[0033] In this embodiment, the telescopic screw has high reliability, simple structure, and is easy to install and use. Such characteristics make the telescopic screw play an important role in the fields of engineering construction, machinery manufacturing, etc., and provide flexible and efficient solutions for various projects.

[0034] Furthermore, as a preferred implementation of the present solution but not a limitation, a plurality of the adjustable diagonal braces 5 are arranged at intervals along the outer side surface of the steel outer mold 2 .

[0035] In this embodiment, the surface of the steel outer mold can be evenly supported by distributing multiple adjustable diagonal braces, effectively dispersing the load during the assembly process, reducing the pressure borne by a single diagonal brace, and improving the stability of the overall structure. Secondly, the design of the interval setting enables the diagonal braces to cover most of the surface of the steel outer mold, effectively preventing the deformation or damage of the outer mold and ensuring the smooth progress of the splicing process. In addition, the setting of multiple diagonal braces can also cooperate with each other, making the adjustment and fixing process more precise and reliable, and improving the accuracy of assembly.

[0036] Further, as a preferred implementation manner of the present solution but not a limitation, the inclined surfaces 6 on both sides of the splicing plate 41 are symmetrical to each other about the midpoint of the splicing plate 41 .

[0037] In this embodiment, the symmetrical setting of the inclined plane ensures the balance and stability of the spliced ​​panels during connection, avoids distortion or deformation caused by uneven installation of the panels, and ensures the stability of the overall structure. Secondly, the design of the symmetrical inclined plane also simplifies the splicing process, making the installation operation easier and more efficient, reducing the possibility of human errors, and improving the assembly accuracy of the spliced ​​panels.

[0038] Furthermore, as a preferred implementation manner of the present solution but not limiting, it also includes a safety net 100 disposed on the top of the steel outer mold 2, and the safety net 100 is L-shaped.

[0039] In this embodiment, the safety net can effectively prevent accidental falls or drops during the splicing process, ensuring the safety of the workers. Secondly, the L-shaped design allows the safety net to cover the top and sides of the steel outer mold at the same time, providing all-round protection, effectively preventing materials or tools from slipping off the template, and ensuring the smooth progress of the splicing work. In addition, the design of the L-shaped safety net is also easy to install and disassemble, and will not cause additional interference to the splicing process, ensuring the efficiency and safety of the construction.

[0040] Furthermore, as a preferred implementation mode of the present invention but not limitation, it also includes a support rod 200 whose two ends are respectively connected to the safety net 100 and the steel outer mold 2, and the end of the support rod 200 connected to the safety net 100 is away from the steel outer mold 2.

[0041] In this embodiment, the support rods provide additional support and stability, strengthen the structure of the safety net, enable it to be more firmly fixed on the steel outer mold, effectively prevent accidental loosening or tilting, and ensure the safety of the staff. Secondly, the design of the support rods enables the safety net to withstand greater external pressure, enhances its load resistance, prevents external force impact or extrusion that may occur during the splicing process, and improves the stability and reliability of the safety net. In addition, the support rods can also be adjusted as needed to adapt to different working conditions and plate shapes, thereby improving the applicability and flexibility of the safety net.

[0042] The working principle of this embodiment is as follows:

[0043] Under the condition of the same weight, the area of ​​aluminum plate is larger than that of steel plate, and the area of ​​aluminum plate that workers can carry at a time is also larger, thereby reducing the number of spliced ​​plates, making the flatness higher. When disassembling and assembling the inner mold, it can also reduce the number of times workers carry the plates. Moreover, under the same area, the aluminum spliced ​​plates are lighter in weight, causing less harm to workers, reducing the possibility of accidents, and improving safety and practicality.

[0044] The above are implementation methods provided in combination with specific contents, and it is not intended that the specific implementation of this application is limited to these descriptions. Any method structure similar to the present application, or a number of technical deductions or replacements based on the concept of the present application, should be considered as the protection scope of this application.

Claims

1. An aluminum-steel MIC mold, characterized in that: The invention comprises a base (1), a steel outer mold (2) arranged on the base (1), and an aluminum inner mold (4) which cooperates with the steel outer mold (2) to form a casting cavity (3), wherein the aluminum inner mold (4) comprises a plurality of splicing plates (41) connected by fasteners, and inclined surfaces (6) are provided on both sides of the splicing plates (41) for overlapping adjacent splicing plates (41).

2. The aluminum-steel MIC mold according to claim 1, characterized in that: The plurality of splicing blocks (41) include a first splicing block (411), a second splicing block (412), a third splicing block (413), a fourth splicing block (414), a fifth splicing block (415), a sixth splicing block (416), a seventh splicing block (417), an eighth splicing block (418), a ninth splicing block (419) and a tenth splicing block (410) which are sequentially arranged. The first splicing block (411), the second splicing block (412) and the third splicing block (413) cooperate to form a front side plate (7), the fourth splicing block (414) and the fifth splicing block (415) cooperate to form a right side plate (8), the sixth splicing block (416), the seventh splicing block (417) and the eighth splicing block (418) cooperate to form a rear side plate (9), and the ninth splicing block (419) and the tenth splicing block (410) cooperate to form a left side plate (10).

3. The aluminum-steel MIC mold according to claim 1, characterized in that: It also includes an adjustable diagonal brace (5) for adjusting the angle between the steel outer mold (2) and the aluminum inner mold (4) relative to the base (1), and the two ends of the adjustable diagonal brace (5) are respectively hinged to the base (1) and the steel outer mold (2).

4. The aluminum-steel MIC mold according to claim 3, characterized in that: The adjustable diagonal brace (5) comprises a main support rod (51) and a secondary support rod (52), the ends of the main support rod (51) and the secondary support rod (52) are hinged to the base (1), and the head ends of the main support rod (51) and the secondary support rod (52) are respectively hinged to the steel square back ribs connecting the aluminum inner mold (4) and the steel outer mold (2) at the top and the steel square back ribs connecting the aluminum inner mold (4) and the steel outer mold (2) at the bottom.

5. The aluminum-steel MIC mold according to claim 4, characterized in that: The hinge points of the main support rod (51) and the auxiliary support rod (52) with the base (1) are located at an end away from the steel outer mold (2).

6. The aluminum-steel MIC mold according to claim 4, characterized in that: The main support rod (51) and the auxiliary support rod (52) are both telescopic screw rods.

7. The aluminum-steel MIC mold according to claim 3, characterized in that: A plurality of adjustable diagonal braces (5) are arranged at intervals along the outer side surface of the steel outer mold (2).

8. The aluminum-steel MIC mold according to claim 2, characterized in that: The inclined surfaces (6) on both sides of the splicing plate (41) are symmetrical to each other about the midpoint of the splicing plate (41).

9. The aluminum-steel MIC mold according to claim 1, characterized in that: It also comprises a safety net (100) arranged on the top of the steel outer mold (2), and the safety net (100) is L-shaped.

10. The aluminum-steel MIC mold according to claim 9, characterized in that: It also comprises a support rod (200) whose two ends are respectively connected to the safety net (100) and the steel outer mold (2), and one end of the support rod (200) connected to the safety net (100) is away from the steel outer mold (2).