Thermal insulation layer laying device for prefabricated locking block brick processing

By designing the rotating mechanism and ejection assembly, the automatic rotation of prefabricated brick molds and the ejection of bricks are realized, which solves the problems of low insulation layer laying efficiency and inconvenient brick removal in the prior art, and improves work efficiency and practicality .

CN222270697UActive Publication Date: 2024-12-31ANHUI ZHITENG NEW ENVIRONMENTALLY FRIENDLY BUILDING MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421107233.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2024-12-31
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

In the prior art, the insulation layer laying efficiency of prefabricated insulation bricks is low, and the insulation bricks are inconvenient to be taken out, and their practicality is poor.

Method used

A thermal insulation layer laying device for processing prefabricated lock bricks is designed, including a rotating mechanism, an ejection assembly, an adhesive coating and an extrusion mechanism. The rotating table and the prefabricated brick mold are driven by a motor to realize loading, glue coating, laying, The extrusion and discharge are synchronized, and the laid bricks are automatically ejected through the ejection ring and extrusion block.

Benefits of technology

It improves work efficiency, realizes efficient laying of insulation layer and automatic brick ejection, which is easy to take out, and improves the practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a thermal insulation layer laying device for processing a prefabricated locking block brick, relates to the technical field of prefabricated thermal insulation bricks, and aims to solve the problems that the working efficiency is low, the thermal insulation bricks are not ejected out, and the production cost is low when the operations of gluing, thermal insulation layer laying and extrusion are carried out on a prefabricated brick mold and then the next time of gluing and the like are carried out in the background technology. According to the scheme, the device comprises a base, a rotating mechanism is arranged at the top of the base, and the rotating mechanism comprises a supporting cylinder connected to the outer wall of the top of the base through a bolt, a mounting plate fixedly arranged on the inner wall of the upper portion of the supporting cylinder and a motor connected to the outer wall of the bottom of the mounting plate through a bolt. By means of the device, feeding, gluing, laying, extruding and discharging can be carried out synchronously, laying of the next time does not need to be carried out after a heat preservation layer is laid, working efficiency is improved, prefabricated bricks in a prefabricated brick mold can be automatically ejected out, the prefabricated bricks can be conveniently taken out, and practicability is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of prefabricated thermal insulation bricks, in particular to a thermal insulation layer laying device for processing prefabricated locking bricks. Background Art

[0002] Prefabricated insulation bricks refer to composite bricks formed by sandwiching insulation materials between two layers of concrete bricks. They can enhance the thermal insulation and energy-saving performance while reducing the risk of fire.

[0003] Generally, the insulation layer of the prefabricated insulation brick is connected to two prefabricated bricks by glue. Based on the prior art, when laying the insulation layer of the prefabricated insulation brick, there are the following problems:

[0004] 1. When laying the insulation layer, usually glue coating, insulation layer laying and extrusion are carried out on a prefabricated brick mold, and then the next glue coating operation is carried out, which has low work efficiency;

[0005] 2. When laying the insulation layer, the insulation bricks are not ejected, which makes it inconvenient to remove the insulation bricks and has low practicality. Utility Model Content

[0006] The utility model provides a device for laying a thermal insulation layer for processing prefabricated locking block bricks, which solves the problems in the prior art of applying glue, laying and extruding the thermal insulation layer on a prefabricated brick mold when laying the thermal insulation layer, and then performing the next operation of applying glue, etc., which has low work efficiency, does not eject the thermal insulation bricks, is inconvenient to take out the thermal insulation bricks, and has low practicality.

[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0008] A thermal insulation layer laying device for processing prefabricated lock block bricks, comprising a base, a rotating mechanism is provided on the top of the base, the rotating mechanism comprises a support tube connected to the top outer wall of the base by bolts, a mounting plate fixedly arranged on the upper inner wall of the support tube, a motor connected to the bottom outer wall of the mounting plate by bolts, a rotating table connected to the top outer wall of the support tube by a bearing washer, and a plurality of prefabricated brick molds connected to the top outer wall of the rotating table by bolts, wherein an ejection assembly is provided in each of the plurality of prefabricated brick molds, the ejection assembly comprises a sliding rod penetrating and slidably mounted on the top outer wall of the rotating table, a return spring mounted on the lower outer wall of the sliding rod, and an ejection plate slidably mounted in the prefabricated brick mold, wherein the support tube An ejection ring is fixed on the outer wall of the base, a mounting mechanism is provided on the top outer wall of the base, the mounting mechanism includes a top plate, a glue storage cylinder is connected to the top outer wall of the top plate by bolts, a glue coating mechanism is provided on the top outer wall of the top plate, the glue coating mechanism includes a lifting cylinder connected to the top outer wall of the top plate by bolts, a connecting plate connected to the outer wall of the bottom end of the lifting cylinder piston rod by bolts, and a glue coating plate connected to the outer wall of the bottom of the connecting plate by bolts, an extrusion mechanism is provided on the top of the top plate, the extrusion mechanism includes an extrusion cylinder connected to the outer wall of the top plate by bolts, a connecting seat connected to the outer wall of the bottom end of the extrusion cylinder piston rod by bolts, and an extrusion plate connected to the outer wall of the bottom of the connecting seat by bolts.

[0009] Preferably, ventilation holes are opened on the outer wall of the support tube at equal distances, the top end of the motor output shaft is connected to a connecting shaft through a coupling, and the rotating table is fixed on the outer wall of the top end of the connecting shaft, and a limiting ring is connected to the outer wall of the bottom of the rotating table through bolts, and the limiting ring is rotatably installed on the upper outer wall of the support tube.

[0010] Through the above scheme, the motor output shaft rotates to drive the connecting shaft, the rotating table and the limit ring to rotate, and the rotating table drives the four groups of prefabricated brick molds to rotate. Each rotation of the motor output shaft drives the rotating table and the four groups of prefabricated brick molds to rotate 90 degrees, thereby realizing the simultaneous loading, gluing, laying, extrusion and unloading.

[0011] Preferably, an extrusion block is fixedly provided on the outer wall of the bottom end of the slide rod, and an ejection plate is fixedly provided on the outer wall of the top end of the slide rod.

[0012] Preferably, a protrusion is provided at one end of the top of the ejection ring, and the bottom ends of a plurality of extrusion blocks are respectively abutted against the outer wall of the top of the ejection ring.

[0013] Through the above scheme, the motor drives the rotating table to rotate, and the rotating table drives the four sets of sliding rods to rotate, thereby driving the extrusion block to rotate along the upper surface of the ejection ring. When the extrusion block rotates to the raised section on the ejection ring, the raised section lifts the sliding rod, driving the ejection plate to rise, thereby ejecting the laid precast bricks out of the precast brick mold.

[0014] Preferably, a plurality of support columns are fixedly disposed on the top outer wall of the base, and the bottom of the top plate is respectively fixedly disposed on the top outer walls of the plurality of support columns.

[0015] Preferably, an input pipe is fixedly provided on the inner edge of the top of the glue coating plate, and the input pipe passes through and is fixedly provided on the outer wall of the top of the connecting plate, and an output pipe is fixedly provided on the inner wall of the bottom of the glue storage cylinder, and the output pipe is connected with the input pipe through the connecting pipe.

[0016] The beneficial effects of the utility model are:

[0017] 1. A rotating mechanism is provided. The motor output shaft rotates to drive the connecting shaft, rotating table and limiting ring to rotate. The rotating table drives four sets of prefabricated brick molds to rotate. Each rotation of the motor output shaft drives the rotating table and four sets of prefabricated brick molds to rotate 90 degrees. Loading, gluing, laying, extrusion and unloading can be carried out simultaneously. There is no need to wait for the insulation layer to be laid before the next laying, which improves work efficiency.

[0018] 2. An ejection assembly is provided. The motor drives the rotating table to rotate, and the rotating table drives the four sets of sliding rods to rotate, thereby driving the extrusion block to rotate along the upper surface of the ejection ring. When the extrusion block rotates to the raised section on the ejection ring, the raised section lifts the sliding rod, driving the ejection plate to rise, thereby ejecting the laid precast bricks out of the precast brick mold. The precast bricks in the precast brick mold can be automatically ejected, which is convenient for taking out the precast bricks and improves practicality.

[0019] To sum up, the utility model can realize the simultaneous loading, gluing, laying, extrusion and unloading, and there is no need to wait for the insulation layer to be laid before the next laying, which improves the work efficiency. It can automatically eject the precast bricks in the precast brick mold, which is convenient for taking out the precast bricks and improves the practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 The utility model is a schematic diagram of the main stereoscopic structure of a thermal insulation layer laying device for processing prefabricated locking block bricks.

[0021] Figure 2 The utility model discloses a schematic diagram of the structure of a rotating mechanism of a thermal insulation layer laying device for processing prefabricated locking block bricks.

[0022] Figure 3 The utility model discloses a front view cross-sectional structure diagram of a rotating mechanism of a thermal insulation layer laying device for processing prefabricated locking block bricks.

[0023] Figure 4 The utility model discloses a schematic diagram of the structure of an ejector assembly of a thermal insulation layer laying device for processing prefabricated locking block bricks.

[0024] Figure 5The utility model discloses a schematic diagram of the ejection ring structure of a thermal insulation layer laying device for processing prefabricated locking block bricks.

[0025] Figure 6 The utility model discloses a schematic diagram of the structure of an installation mechanism of a thermal insulation layer laying device for processing prefabricated locking block bricks.

[0026] Figure 7 The utility model discloses a structural schematic diagram of a glue coating mechanism of a thermal insulation layer laying device for processing prefabricated locking block bricks.

[0027] Figure 8 The utility model discloses a bottom-up structural schematic diagram of an extrusion mechanism of a thermal insulation layer laying device for processing prefabricated locking block bricks.

[0028] In the figure: 1. base; 2. rotating mechanism; 201. support cylinder; 202. mounting plate; 203. motor; 204. connecting shaft; 205. rotating table; 206. limiting ring; 207. prefabricated brick mold; 3. ejector assembly; 301. slide rod; 302. return spring; 303. extrusion block; 304. ejector plate; 4. ejector ring; 5. mounting mechanism; 501. support column; 502. ejector plate; 6. glue storage cylinder; 7. glue coating mechanism; 701. lifting cylinder; 702. connecting plate; 703. glue coating plate; 704. input pipe; 8. extrusion mechanism; 801. extrusion cylinder; 802. connecting seat; 803. extrusion plate. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0030] Example 1, reference Figure 1-3A thermal insulation layer laying device for prefabricated lock block brick processing comprises a base 1, a rotating mechanism 2 is arranged on the top of the base 1, and the rotating mechanism 2 comprises a support cylinder 201 connected to the top outer wall of the base 1 by bolts, a mounting plate 202 fixed on the upper inner wall of the support cylinder 201, a motor 203 connected to the bottom outer wall of the mounting plate 202 by bolts, a rotating table 205 connected to the top outer wall of the support cylinder 201 by a bearing washer, and a plurality of rotating plates 205 connected to the top outer wall of the rotating table 205 by bolts. The prefabricated brick mold 207 has equidistantly distributed ventilation holes on the outer wall of the support tube 201. The top end of the output shaft of the motor 203 is connected to the connecting shaft 204 through a coupling. The motor 203 is a servo motor. The rotating table 205 is fixed on the top outer wall of the connecting shaft 204. The bottom outer wall of the rotating table 205 is connected with a limiting ring 206 by bolts. The limiting ring 206 is rotatably installed on the upper outer wall of the support tube 201. The specifications of the prefabricated brick mold 207 are compatible with the specifications of the prefabricated bricks to be laid with the insulation layer.

[0031] Example 2, reference Figure 4-5 , a thermal insulation layer laying device for prefabricated lock block brick processing, also includes an ejection assembly 3, the ejection assembly 3 includes a slide bar 301 that penetrates and slidably sleeved on the top outer wall of the rotating table 205, a return spring 302 sleeved on the lower outer wall of the slide bar 301 and an ejection plate 304 slidably installed in the prefabricated brick mold 207, an extrusion block 303 is fixedly arranged on the outer wall of the bottom end of the slide bar 301, the ejection plate 304 is fixedly arranged on the outer wall of the top end of the slide bar 301, an ejection ring 4 is fixedly arranged on the outer wall of the middle part of the support cylinder 201, a protrusion is arranged at one end of the top of the ejection ring 4, and the bottom ends of several extrusion blocks 303 are respectively abutted against the outer wall of the top of the ejection ring 4.

[0032] Example 3, reference Figure 6-8A thermal insulation layer laying device for processing prefabricated lock block bricks also includes a mounting mechanism 5, the mounting mechanism 5 includes a top plate 502, a plurality of support columns 501 are fixedly arranged on the top outer wall of the base 1, the bottom of the top plate 502 is respectively fixedly arranged on the top outer walls of the plurality of support columns 501, a glue storage cylinder 6 is connected to the top outer wall of the top plate 502 by bolts, a glue coating mechanism 7 is provided on the top outer wall of the top plate 502, and the glue coating mechanism 7 includes a lifting cylinder 701 connected to the top outer wall of the top plate 502 by bolts, a connecting plate 702 connected to the outer wall of the bottom end of the piston rod of the lifting cylinder 701 by bolts, and a glue coating plate 703 connected to the bottom outer wall of the connecting plate 702 by bolts. An input pipe 704 is fixedly arranged on the inner edge of the top of the glue coating plate 703, and the input pipe 704 passes through and is fixedly arranged on the top outer wall of the connecting plate 702. An output pipe is fixedly arranged on the bottom inner wall of the glue storage cylinder 6, and the output pipe is connected with the input pipe 704 through the connecting pipe. An extrusion mechanism 8 is arranged on the top of the top plate 502, and the extrusion mechanism 8 includes an extrusion cylinder 801 connected to the top outer wall of the top plate 502 by bolts, a connecting seat 802 connected to the outer wall of the bottom end of the piston rod of the extrusion cylinder 801 by bolts, and an extrusion plate 803 connected to the bottom outer wall of the connecting seat 802 by bolts. The outer diameters of the glue coating plate 703 and the extrusion plate 803 are adapted to the inner diameter of the prefabricated brick mold 207.

[0033] Working principle: The output shaft of the motor 203 rotates to drive the connecting shaft 204, the rotating table 205 and the limit ring 206 to rotate, and the rotating table 205 drives the four sets of prefabricated brick molds 207 to rotate, and each time the output shaft of the motor 203 rotates, the rotating table 205 and the four sets of prefabricated brick molds 207 rotate 90 degrees. Then the piston rod of the lifting cylinder 701 descends to drive the glue coating plate 703 to descend, and the prefabricated bricks are coated with glue. The piston rod of the extrusion cylinder 801 descends to drive the extrusion plate 803 to descend, and the insulation layer and the prefabricated bricks are glued. Extrusion is performed so that the insulation layer and the precast bricks are combined into one, and loading, gluing, laying, extrusion and unloading are carried out simultaneously. The motor 203 drives the rotating table 205 to rotate, and the rotating table 205 drives the four sets of slide bars 301 to rotate, thereby driving the extrusion block 303 to rotate along the upper surface of the ejection ring 4. When the extrusion block 303 rotates to the raised section on the ejection ring 4, the raised section lifts the slide bar 301, driving the ejection plate 304 to rise, thereby ejecting the laid precast bricks out of the precast brick mold 207.

[0034] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A device for laying a thermal insulation layer for processing prefabricated lock block bricks, comprising a base (1), characterized in that: A rotating mechanism (2) is provided on the top of the base (1), and the rotating mechanism (2) comprises a support tube (201) connected to the top outer wall of the base (1) by bolts, a mounting plate (202) fixedly mounted on the upper inner wall of the support tube (201), a motor (203) connected to the bottom outer wall of the mounting plate (202) by bolts, a rotating table (205) connected to the top outer wall of the support tube (201) by a bearing washer, and a plurality of prefabricated brick molds (207) connected to the top outer wall of the rotating table (205) by bolts; A plurality of the prefabricated brick molds (207) are each provided with an ejector assembly (3), the ejector assembly (3) comprising a slide bar (301) penetrating and slidably mounted on the top outer wall of the rotating platform (205), a return spring (302) mounted on the lower outer wall of the slide bar (301), and an ejector plate (304) slidably mounted in the prefabricated brick mold (207); An ejection ring (4) is fixedly provided on the outer wall of the middle portion of the support tube (201); A mounting mechanism (5) is provided on the top outer wall of the base (1), and the mounting mechanism (5) comprises a top plate (502); A rubber storage cylinder (6) is connected to the top outer wall of the top plate (502) via bolts; A glue coating mechanism (7) is provided on the top outer wall of the top plate (502), and the glue coating mechanism (7) comprises a lifting cylinder (701) connected to the top outer wall of the top plate (502) by bolts, a connecting plate (702) connected to the outer wall of the bottom end of the piston rod of the lifting cylinder (701) by bolts, and a glue coating plate (703) connected to the bottom outer wall of the connecting plate (702) by bolts; The top of the top plate (502) is provided with an extrusion mechanism (8), and the extrusion mechanism (8) comprises an extrusion cylinder (801) connected to the outer wall of the top of the top plate (502) by bolts, a connecting seat (802) connected to the outer wall of the bottom end of the piston rod of the extrusion cylinder (801) by bolts, and an extrusion plate (803) connected to the outer wall of the bottom of the connecting seat (802) by bolts.

2. The thermal insulation layer laying device for prefabricated lock block brick processing according to claim 1 is characterized in that: The outer wall of the support tube (201) is provided with equidistantly distributed ventilation holes, the top end of the output shaft of the motor (203) is connected to a connecting shaft (204) via a coupling, and a rotating platform (205) is fixedly arranged on the top outer wall of the connecting shaft (204), a limiting ring (206) is connected to the bottom outer wall of the rotating platform (205) via bolts, and the limiting ring (206) is rotatably mounted on the upper outer wall of the support tube (201).

3. The thermal insulation layer laying device for prefabricated lock block brick processing according to claim 1 is characterized in that: An extrusion block (303) is fixedly arranged on the outer wall of the bottom end of the slide bar (301), and an ejection plate (304) is fixedly arranged on the outer wall of the top end of the slide bar (301).

4. The device for laying a thermal insulation layer for processing prefabricated lock block bricks according to claim 3 is characterized in that: A protrusion is provided at one end of the top of the ejection ring (4), and the bottom ends of a plurality of extrusion blocks (303) are respectively abutted against the outer wall of the top of the ejection ring (4).

5. The thermal insulation layer laying device for prefabricated lock block brick processing according to claim 1 is characterized in that: A plurality of support columns (501) are fixedly arranged on the top outer wall of the base (1), and the bottom of the top plate (502) is respectively fixedly arranged on the top outer walls of the plurality of support columns (501).

6. The thermal insulation layer laying device for prefabricated lock block brick processing according to claim 1 is characterized in that: An input pipe (704) is fixedly provided on the inner edge of the top of the glue coating plate (703), and the input pipe (704) passes through and is fixedly provided on the outer wall of the top of the connecting plate (702). An output pipe is fixedly provided on the inner wall of the bottom of the glue storage cylinder (6), and the output pipe is connected to the input pipe (704) through the connecting pipe.