Mould dismantling auxiliary tool for recycled concrete prefabricated part

By designing automated mold removal auxiliary tools, using installation frames, mobile seats, frames, extension plates, support frames, electric telescopic rods and servo motors, the automatic removal of concrete prefabricated molds is achieved, and the removal of the existing technology is solved The time-consuming and labor-intensive mold operation improves work efficiency and safety.

CN222270712UActive Publication Date: 2024-12-31JILIN YATAI RUNDE CONSTR CO LTD
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Patent Information

Application Number
CN202421023535.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2024-12-31
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

The existing concrete prefabricated parts demolding technology requires multiple people to cooperate, which leads to time-consuming and labor-intensive operation, and is prone to fatigue among workers, and lacks mold removal auxiliary tools that save manpower and semi-automatic mold removal.

Method used

A mold removal auxiliary tool for recycled concrete prefabricated parts is designed, including installation frames, mobile seats, frames, extension plates, support frames, electric telescopic rods, servo motors and screws. Through the coordinated work of these components, the automatic mold frame is achieved. Knock and slide, automatically open the mold, reducing labor demand.

Benefits of technology

The automatic dismantling of molds is realized, manpower is saved, workers are reduced, and workers are fatigue is improved, and the efficiency and convenience of mold release work is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mould dismantling auxiliary tool for a recycled concrete prefabricated member, which comprises a mounting frame, the inner wall of the mounting frame is movably connected with a movable seat, the inner wall of the movable seat is fixedly connected with a frame, one side of the frame is fixedly connected with an extension plate, the upper surface of the frame is fixedly connected with a support frame, and the support frame is fixedly connected with a movable seat. According to the mold dismantling auxiliary tool for the recycled concrete prefabricated part, an electric telescopic rod is started, a knocking ball is controlled to circularly knock a mold frame with the same force, and then a servo motor is started to drive a screw rod to rotate, so that a moving seat moves, a frame is driven to synchronously move, and the mold frame synchronously slides in a sliding groove until the mold frame completely leaves the prefabricated part; and then the mold plate and the mold cover are taken down, so that the prefabricated part is completely exposed, the mold can be automatically knocked and automatically opened, manpower is saved, the fatigue degree of workers is reduced, and demolding work is time-saving and labor-saving.
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Description

Technical Field

[0001] The utility model relates to the technical field of demoulding of prefabricated concrete parts, in particular to a mold removal auxiliary tooling for recycled prefabricated concrete parts. Background Art

[0002] Precast concrete is a component used in construction, transportation, water conservancy and other fields. Compared with traditional cast-in-place concrete that is molded, poured and cured on site, precast concrete is a concrete product produced in a factory through standardized and mechanized methods. For construction workers, the relatively stable working environment in the factory is safer than complex construction site operations, and it can better control the quality and craftsmanship of building components.

[0003] After searching, it was found that a concrete precast component auxiliary demoulding device was disclosed in the Chinese Utility Model Patent Publication No. CN219006482U. Through the setting of fixed blocks and support columns, when the frame and the mold are inverted, the support columns support the middle part of the frame, which is convenient for shaking the two ends of the frame up and down, replacing the traditional way of knocking and lifting and then putting down. It not only effectively prevents the damage of concrete components, but also reduces the physical support of workers. However, turning the mold upside down and shaking the frame requires the cooperation of multiple people. A single person who repeats such operations all the time is prone to fatigue, which makes the demoulding work time-consuming and labor-intensive. Therefore, a mold removal auxiliary tooling that saves manpower and semi-automatic demoulding is needed. Utility Model Content

[0004] The main purpose of the utility model is to provide a mold removal auxiliary tooling for recycled concrete prefabricated parts, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A mold removal auxiliary tool for recycled concrete prefabricated parts comprises a mounting frame, the inner wall of the mounting frame is movably connected to a movable seat, the inner wall of the movable seat is fixedly connected to a frame, one side of the frame is fixedly connected to an extension plate, and the upper surface of the frame is fixedly connected to a support frame.

[0007] In order to achieve the effect of knocking the mold frame, as an auxiliary tool for removing the mold for recycled concrete prefabricated parts of the utility model, the inner wall of the support frame is fixedly connected with an electric telescopic rod, and the bottom end of the electric telescopic rod is fixedly connected with a knocking ball.

[0008] In order to provide power for the rotation of the screw, as an auxiliary tool for removing the mold for recycled concrete prefabricated parts of the utility model, a servo motor is fixedly connected to one side of the installation frame, and the output end of the servo motor is fixedly connected to the screw.

[0009] In order to achieve the effect of fixing the position of the electric telescopic rod, as an auxiliary tool for removing the mold for recycled concrete prefabricated parts of the utility model, the upper surface of the support frame is fixedly connected with a fixing sleeve, and the inner wall of the installation frame is fixedly connected with a limiting ring.

[0010] In order to achieve the effect of installing the mold frame and the mold plate, as a mold removal auxiliary tooling for recycled concrete prefabricated parts of the utility model, the lower surface of the installation frame is fixedly connected to a base plate, a groove is opened in the middle of the upper surface of the base plate, and a slide groove is opened on the upper surface of the base plate.

[0011] In order to achieve the effect of closing the gap between the mold frame and the mold plate, as a mold removal auxiliary tooling for recycled concrete precast parts of the utility model, the inner wall of the slide groove is movably connected to the mold frame, and a convex plate is fixedly connected to one side of the mold frame.

[0012] In order to achieve the effect of clamping the mold cover, as an auxiliary tool for removing the mold for recycled concrete prefabricated parts of the utility model, the inner wall of the groove is fixedly connected with a mold plate, and the upper surface of the mold plate is fixedly connected with a clamping block.

[0013] In order to facilitate the removal of the mold cover, as an auxiliary tool for removing the mold for recycled concrete prefabricated parts of the utility model, the upper surface of the mold plate is provided with a mold cover, and the upper surface of the mold cover is fixedly connected with a handle.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. The mold removal auxiliary tooling for recycled concrete prefabricated parts is equipped with an installation frame, a movable seat, a frame, an extension plate, a support frame, a fixed sleeve, an electric telescopic rod, a knocking ball, a servo motor and a screw. The electric telescopic rod is started to control the knocking ball to cyclically knock the mold frame with the same force, and then the servo motor is started to drive the screw to rotate, so that the movable seat moves, and the frame is driven to move synchronously and the mold frame is synchronously slid in the slide groove until the mold frame completely leaves the prefabricated part, and then the mold plate and the mold cover are removed to expose the prefabricated part completely, so that the mold can be automatically knocked and opened, saving manpower, reducing the fatigue of workers, and making the demoulding work time-saving and labor-saving.

[0016] 2. The mold removal auxiliary tooling for the recycled concrete prefabricated parts has the settings of the mold plate, the clamping block, the mold cover and the handle. After the mold frame is moved away, the convex plate is no longer in contact with the mold plate, and the mold plate and the mold cover can be lifted up by holding the handle. If the mold plate and the prefabricated part have been demolded, the mold plate and the mold cover can be directly lifted up. Otherwise, the mold cover is first removed from the clamping block, and then the two mold plates are removed separately to complete the demolding work. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a structural schematic diagram of a mold removal auxiliary tooling for recycled concrete precast parts in Example 1 of the utility model;

[0018] Figure 2 This is a schematic cross-sectional structure diagram of a right side view of a mold removal auxiliary tooling for recycled concrete precast parts in Example 1 of the utility model;

[0019] Figure 3 This is a schematic diagram of the axonometric structure of a mold frame in a mold removal auxiliary tooling for recycled concrete precast parts in Example 1 of the utility model;

[0020] Figure 4 This is a schematic diagram of the axonometric structure of an installation frame in a mold removal auxiliary tooling for recycled concrete precast parts in Example 1 of the utility model;

[0021] Figure 5 This is a schematic diagram of the axonometric structure of a frame in a mold removal auxiliary tooling for recycled concrete precast parts in Example 1 of the utility model;

[0022] Figure 6 This is a schematic diagram of the explosion structure of a mold cover in a mold removal auxiliary tooling for recycled concrete precast parts in Example 1 of the utility model;

[0023] Figure 7 This is a schematic diagram of the axonometric structure of a bottom plate in a mold removal auxiliary tooling for recycled concrete precast parts in Example 1 of the utility model.

[0024] In the figure: 1. installation frame; 2. moving seat; 3. frame; 4. extension plate; 5. support frame; 6. fixing sleeve; 7. electric telescopic rod; 8. knocking ball; 9. servo motor; 10. screw; 11. limit ring; 12. bottom plate; 13. slide groove; 14. groove; 15. mold frame; 16. convex plate; 17. mold plate; 18. block; 19. mold cover; 20. handle. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Example 1

[0027] like Figure 1-7As shown, a mold removal auxiliary tooling for recycled concrete precast parts includes a mounting frame 1, an inner wall of the mounting frame 1 is movably connected to a movable seat 2, an inner wall of the movable seat 2 is fixedly connected to a frame 3, one side of the frame 3 is fixedly connected to an extension plate 4, and the upper surface of the frame 3 is fixedly connected to a support frame 5.

[0028] When in use, through the arrangement of the installation frame 1, the moving seat 2, the frame 3, the extension plate 4, the support frame 5, the fixed sleeve 6, the electric telescopic rod 7, the knocking ball 8, the servo motor 9 and the screw 10, a total of four installation frames 1 are fixed at four corners on the bottom plate 12, and two installation frames 1 on the same side are a group, and the same frame 3 is fixed in the moving seat 2 inside thereof, and the extension plate 4 on the frame 3 is stuck in the convex plate 16 of the mold frame 15, and the support frame 5 on the frame 3 is located directly above the mold frame 15, and two electric telescopic rods 7 are fixed on the support frame 5, and the bottom end of the electric telescopic rod 7 is the knocking ball 8, and the inner wall of the moving seat 2 is threadedly connected with the screw 10 in the installation frame 1, and the screw One end of the rod 10 is located in the limit ring 11, and the other end is connected to the output end of the servo motor 9. When the mold is removed, the electric telescopic rod 7 is started to control the knocking ball 8 to cyclically knock the mold frame 15 with the same force, and then the servo motor 9 is started to drive the screw 10 to rotate, so that the moving seat 2 moves, driving the frame 3 to move synchronously and the mold frame 15 to slide synchronously in the slide groove 13 until the mold frame 15 completely leaves the preform, and then the mold plate 17 and the mold cover 19 are removed to make the preform completely exposed, so that the mold can be automatically knocked and opened, saving manpower, reducing the fatigue of workers, and making the demoulding work time-saving and labor-saving.

[0029] In this embodiment, an electric telescopic rod 7 is fixedly connected to the inner wall of the support frame 5, and a knocking ball 8 is fixedly connected to the bottom end of the electric telescopic rod 7.

[0030] During specific use, the mold frame 15 is struck by the striking ball 8 .

[0031] In this embodiment, a servo motor 9 is fixedly connected to one side of the installation frame 1 , and a screw rod 10 is fixedly connected to the output end of the servo motor 9 .

[0032] During specific use, the servo motor 9 is provided to provide power for the screw 10 to rotate.

[0033] In this embodiment, a fixing sleeve 6 is fixedly connected to the upper surface of the support frame 5 , and a limiting ring 11 is fixedly connected to the inner wall of the installation frame 1 .

[0034] During specific use, the position of the electric telescopic rod 7 is fixed by setting the fixing sleeve 6.

[0035] In this embodiment, a bottom plate 12 is fixedly connected to the lower surface of the installation frame 1 , a groove 14 is provided in the middle of the upper surface of the bottom plate 12 , and a sliding groove 13 is provided on the upper surface of the bottom plate 12 .

[0036] During specific use, the mold frame 15 and the mold plate 17 are installed through the arrangement of the groove 14 and the slide groove 13 .

[0037] In this embodiment, the inner wall of the slide groove 13 is movably connected to a mold frame 15 , and a convex plate 16 is fixedly connected to one side of the mold frame 15 .

[0038] When in use, the convex plate 16 is provided to close the gap between the mold frame 15 and the mold plate 17 .

[0039] In this embodiment, a mold plate 17 is fixedly connected to the inner wall of the groove 14 , and a clamping block 18 is fixedly connected to the upper surface of the mold plate 17 .

[0040] During specific use, the mold cover 19 is clamped by the setting of the clamping block 18 .

[0041] In this embodiment, a mold cover 19 is disposed on the upper surface of the mold plate 17 , and a handle 20 is fixedly connected to the upper surface of the mold cover 19 .

[0042] During specific use, the handle 20 is provided to facilitate removal of the mold cover 19 .

[0043] Working principle: When the mold is removed, start the electric telescopic rod 7, control the knocking ball 8 to cyclically knock the mold frame 15 with the same force, then start the servo motor 9, drive the screw 10 to rotate, so that the moving seat 2 moves, drives the frame 3 to move synchronously and makes the mold frame 15 slide synchronously in the slide groove 13 until the mold frame 15 completely leaves the preform, and then remove the mold plate 17 and the mold cover 19 to make the preform completely exposed.

[0044] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A mold removal auxiliary tooling for recycled concrete precast parts, comprising a mounting frame (1), characterized in that: The inner wall of the installation frame (1) is movably connected to a movable seat (2), the inner wall of the movable seat (2) is fixedly connected to a frame (3), one side of the frame (3) is fixedly connected to an extension plate (4), the upper surface of the frame (3) is fixedly connected to a support frame (5), the inner wall of the support frame (5) is fixedly connected to an electric telescopic rod (7), the bottom end of the electric telescopic rod (7) is fixedly connected to a knocking ball (8), one side of the installation frame (1) is fixedly connected to a servo motor (9), the output end of the servo motor (9) is fixedly connected to a screw (10), and the lower surface of the installation frame (1) is fixedly connected to the outer wall of the servo motor (9). A bottom plate (12) is fixedly connected thereto, a groove (14) is provided in the middle of the upper surface of the bottom plate (12), a slide groove (13) is provided on the upper surface of the bottom plate (12), the inner wall of the slide groove (13) is movably connected to a mold frame (15), one side of the mold frame (15) is fixedly connected to a convex plate (16), the inner wall of the groove (14) is fixedly connected to a mold plate (17), the upper surface of the mold plate (17) is fixedly connected to a clamping block (18), the upper surface of the mold plate (17) is provided with a mold cover (19), and the upper surface of the mold cover (19) is fixedly connected to a handle (20).

2. The mold removal auxiliary tooling for recycled concrete precast parts according to claim 1 is characterized in that: A fixing sleeve (6) is fixedly connected to the upper surface of the support frame (5), and a limiting ring (11) is fixedly connected to the inner wall of the installation frame (1).