Circulating type fine aggregate concrete steel bar truss floor support plate stacking type production line
By designing a circular production line in the steel bar truss bearing plate production line, and using the combination of parallel tracks and gantry, efficient circular processing of the bearing plate is achieved, solving the problems of low efficiency and large workload of the existing production line, and improving the Productivity.
Patent Information
- Application Number
- CN202421056562.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2024-12-31
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing steel bar truss bearing plate production lines are inefficient and have a large workload, which is difficult to meet the existing production needs, especially during the multi-layer stacking process, unprocessed bearing plates need to be frequently transported back and forth.
A circular fine stone concrete steel bar truss floor bearing plate stacking production line is designed. By setting the first track and the second track in parallel, installing gantry and crane at both ends, and combining with a robot to realize the first track car or The switching between the second railcars completes cyclic processing, reducing workers' workload and improving production efficiency.
Efficient cyclic processing of steel bar truss bearing plates is achieved, which reduces workers' workload and improves production efficiency, avoids the unprocessed bearing plates back and forth, and improves the overall efficiency of the production line.
Smart Images
Figure CN222270715U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of steel bar truss floor deck production, in particular to a circulating fine stone concrete steel bar truss floor deck stacking production line. Background Art
[0002] Truss floor slab, also known as steel truss mold, is a composite structural system formed by processing the main load-bearing steel bars in the floor slab into steel trusses using special equipment in the factory, and then welding the steel trusses and galvanized steel plates into one. During the construction stage of the structural floor slab, the system uses galvanized steel plates to replace the construction molds, and the truss structure formed by welding the steel bars in the structure bears the self-weight of the floor slab concrete and the construction load together. After pouring concrete, a steel truss concrete floor slab is formed, which bears the service load during the use stage.
[0003] At present, most of the existing steel truss floor deck production lines use unidirectional moving tracks to load the floor decks to be processed and move them along the production line to realize the processing of the floor decks. Since the floor decks need to be stacked in multiple layers during the processing, they are generally unloaded from the rail car after one layer of processing, and then transported to the front end of the production line for second-layer processing, thereby achieving the purpose of multi-layer processing. This production and processing method is not only inefficient, but also has a large workload, and it is difficult to meet the existing production needs. For this reason, we propose a circulating fine stone concrete steel truss floor deck stacking production line. Utility Model Content
[0004] The utility model aims to provide a circulating fine stone concrete steel bar truss floor deck stacking production line to solve the existing problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a circulating fine stone concrete reinforced truss floor deck stacking production line, comprising a first track, a second track and a gantry, the first track and the second track are arranged in parallel, the first track and the second track are both provided with conveyor chain plates or conveyor belts inside, the first track and the second track are both provided with a first track car and a second track car at the opposite ends of the first track and the second track, the first track car and the second track car are installed on the first track or the second track through driving wheels provided at the bottom, the tops of the first track car and the second track car are both provided with brackets, the two ends of the first track and the second track are provided with gantries spanning above the first track and the second track, the inner side of the gantry is equipped with a crane, and the bottom of the crane is fixedly installed with a third manipulator through a mounting seat.
[0006] Preferably, a bottom film stacking area is provided on the outer side of one end of the first track and the second track close to the first track car and the second track car, and a first manipulator is fixedly installed between the bottom film stacking area and the first track or the second track through a mounting seat, and a bottom film is placed above the top bracket of the first track car and the second track car.
[0007] Preferably, a concrete placing boom is provided at one end of the first track and the second track close to the first rail car and the second rail car, and the concrete placing boom is fixedly mounted above one end of the first track and the second track close to the first rail car and the second rail car through a mounting frame.
[0008] Preferably, a scraper is provided on a side of the concrete placing boom away from the first rail vehicle, and the scraper is fixedly mounted directly above the first rail and the second rail through a mounting frame.
[0009] Preferably, a steel bar truss stacking place is provided on the side of the scraper away from the concrete placing machine, the steel bar truss stacking place is located outside the first track and the second track, and a second manipulator is provided between the steel bar truss stacking place and the first track or the second track.
[0010] Preferably, a vibration pump is provided at one end of the first track and the second track away from the first track vehicle on its own track. The vibration pump is fixedly installed directly above one end of the first track and the second track through a guide frame, and the outer side of the vibration pump is slidably connected to the column of the guide frame through a sliding sleeve.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. By setting the first track and the second track in parallel, and installing a gantry across the top of both ends, using the gantry and the crane at the bottom, and cooperating with the third manipulator to drive the first track car or the second track car to switch between the first track and the second track, the purpose of cyclic processing of the steel truss floor deck is achieved, and the processing of the floor deck is finally completed, which greatly reduces the workload of workers and improves the efficiency of production and processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 It is a multi-angle structural schematic diagram of the utility model;
[0015] Figure 3 It is a schematic structural diagram of the first rail vehicle and the second rail vehicle of the utility model.
[0016] In the figure: 1. first track; 2. second track; 3. first track car; 5. driving wheel; 6. bracket; 7. bottom membrane; 8. second track car; 9. bottom membrane stacking place; 10. first manipulator; 11. concrete placing machine; 12. scraper; 13. steel truss stacking place; 14. second manipulator; 15. vibration pump; 16. guide frame; 17. sliding sleeve; 18. gantry; 19. crane; 20. third manipulator. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] See also Figure 1-3 The utility model provides a technical solution for a circulating fine stone concrete reinforced truss floor deck stacking production line: it includes a first track 1, a second track 2 and a gantry 18, the first track 1 and the second track 2 are arranged in parallel, the first track 1 and the second track 2 are both provided with a conveyor chain plate or a conveyor belt, the first track 1 and the second track 2 are both provided with a first track car 3 and a second track car 8 at the opposite ends of the first track 1 and the second track 2, the first track car 3 and the second track car 8 are installed on the first track 1 or the second track 2 through a driving wheel 5 provided at the bottom, the first track car 3 and the second track car 8 are both provided with a bracket 6 at the top, and the first track car 3 and the second track car 8 are provided with a gantry 18 spanning above the first track 1 and the second track 2 at both ends of the first track 1 and the second track 2, a crane 19 is installed on the inner side of the gantry 18, and a third manipulator 20 is fixedly installed around the bottom of the crane 19 through a mounting seat.
[0019] Specifically, a bottom film stacking area 9 is provided on the outer side of one end of the first track 1 and the second track 2 close to the first track car 3 and the second track car 8, and a first manipulator 10 is fixedly installed between the bottom film stacking area 9 and the first track 1 or the second track 2 through a mounting seat, and a bottom film 7 is placed above the top bracket 6 of the first track car 3 and the second track car 8.
[0020] Specifically, a concrete placing machine 11 is provided at one end of the first track 1 and the second track 2 close to the first rail car 3 and the second rail car 8, and the concrete placing machine 11 is fixedly installed above one end of the first track 1 and the second track 2 close to the first rail car 3 and the second rail car 8 through a mounting frame.
[0021] Specifically, a scraper 12 is provided on a side of the concrete placing machine 11 away from the first rail vehicle 3 , and the scraper 12 is fixedly installed directly above the first rail 1 and the second rail 2 through a mounting frame.
[0022] Specifically, a steel truss stacking place 13 is provided on the side of the scraper 12 away from the concrete placing machine 11, and the steel truss stacking place 13 is placed on the outside of the first track 1 and the second track 2. A second manipulator 14 is provided between the steel truss stacking place 13 and the first track 1 or the second track 2.
[0023] Specifically, a vibration pump 15 is provided at one end of the first track 1 and the second track 2 away from the first track vehicle 3 on its own track. The vibration pump 15 is fixedly installed directly above one end of the first track 1 and the second track 2 through a guide frame 16, and the outer side of the vibration pump 15 is slidably connected to the column of the guide frame 16 through a sliding sleeve 17.
[0024] In this embodiment, when the steel truss floor deck is produced and processed, the first rail car 3 and the second rail car 8 on the first rail 1 and the second rail 2 are both located at one end of the first rail 1 and the second rail 2 near the bottom film stacking 9 (the first rail car 2 and the second rail car 3 do not limit the number of rail cars, but only reflect the distinction after the bottom film is loaded, and the number of rail cars can be several). The first rail car 3 and the second rail car 8 are moved on the first rail 1 and the second rail 2 by the conveyor chain plate or conveyor belt provided inside the first rail 1 and the second rail 2. When the rail car 3 and the second rail car 8 move to a position close to the bottom film stacking position 9, the first manipulator 10 sequentially installs the bottom film 7 on the bracket 6 on the top of the first rail car 3 and the second rail car 8 (the bottom film 7 on the bottom film stacking position 9 is brushed with a release agent and a composite carbon fiber mesh is laid), and then continues to move along the first track 1 and the second track 2, passes under the concrete distributor 11, and concrete is injected into the bottom film 7 on the top of the first rail car 3 and the second rail car 8 through the concrete distributor 11. After the injection is completed, it continues to move along the first track 1 and the second track 2 to the scraper 12 The bottom of the concrete is leveled by a scraper 12, and then the concrete passes through the steel truss stacking area 13. The steel truss is placed on the leveled concrete by a second manipulator 14. The bottom membrane 7 is driven by the first rail car 3 and the second rail car 8 to move to the bottom of the vibration pump 15. The vibration pump 15 moves downward to vibrate the steel truss on the bottom membrane 7 to make it blend into the concrete. After the vibration is completed, the bottom membrane 7 is driven by the first rail car 3 and the second rail car 8 to move to the bottom of the gantry 18. The first rail car 3 or the second rail car 8 is lifted by the third manipulator 20 at the bottom of the gantry 18. It is moved horizontally from the first track 1 to the second track 2, or from the second track 2 to the first track 1, for the next loading. This design eliminates the need to carry the unfinished floor decking back and forth during the production process. The gantry 18 and the crane 19 at its bottom can be directly used in conjunction with the third manipulator 20 to drive the first track vehicle 3 or the second track vehicle 8 to switch between the first track 1 and the second track 2, thereby achieving the purpose of cyclic processing of the steel truss floor decking and ultimately completing the processing of the floor decking, greatly reducing the workload of workers and improving the efficiency of production and processing.
[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A circulating fine stone concrete reinforced truss floor deck stacking production line, comprising a first track (1), a second track (2) and a gantry (18), characterized in that: The first track (1) and the second track (2) are arranged in parallel, and a conveyor chain plate or a conveyor belt is arranged inside the first track (1) and the second track (2). A first track car (3) and a second track car (8) are arranged at the opposite ends of the first track (1) and the second track (2). The first track car (3) and the second track car (8) are installed on the first track (1) or the second track (2) through a driving wheel (5) provided at the bottom. A bracket (6) is arranged on the top of the first track car (3) and the second track car (8). A gantry (18) is arranged at both ends of the first track (1) and the second track (2) and spans above the first track (1) and the second track (2). A crane (19) is installed inside the gantry (18), and a third manipulator (20) is fixedly installed around the bottom of the crane (19) through a mounting seat.
2. The circulating fine stone concrete steel bar truss floor deck stacking production line according to claim 1 is characterized by: A bottom film stacking area (9) is provided on the outer side of one end of the first track (1) and the second track (2) close to the first track car (3) and the second track car (8); a first manipulator (10) is fixedly installed between the bottom film stacking area (9) and the first track (1) or the second track (2) via a mounting seat; and a bottom film (7) is placed above the top bracket (6) of the first track car (3) and the second track car (8).
3. The circulating fine stone concrete reinforced truss floor deck stacking production line according to claim 1 is characterized by: A concrete placing machine (11) is provided at one end of the first track (1) and the second track (2) close to the first track car (3) and the second track car (8); the concrete placing machine (11) is fixedly mounted above one end of the first track (1) and the second track (2) close to the first track car (3) and the second track car (8) via a mounting frame.
4. The circulating fine stone concrete steel bar truss floor deck stacking production line according to claim 3 is characterized by: A scraper (12) is provided on the side of the concrete placing machine (11) away from the first rail vehicle (3); the scraper (12) is fixedly mounted directly above the first rail (1) and the second rail (2) via a mounting frame.
5. The circulating fine stone concrete steel bar truss floor deck stacking production line according to claim 4 is characterized by: A steel bar truss stacking area (13) is provided on a side of the scraper (12) away from the concrete placing machine (11); the steel bar truss stacking area (13) is placed outside the first track (1) and the second track (2); and a second manipulator (14) is provided between the steel bar truss stacking area (13) and the first track (1) or the second track (2).
6. The circulating fine stone concrete steel bar truss floor deck stacking production line according to claim 1 is characterized by: A vibration pump (15) is provided at one end of the first track (1) and the second track (2) away from the first track vehicle (3) on the track itself. The vibration pump (15) is fixedly installed directly above one end of the first track (1) and the second track (2) via a guide frame (16). The outer side of the vibration pump (15) is slidably connected to a column of the guide frame (16) via a sliding sleeve (17).