Circulating type hoisting track translation fine aggregate concrete steel bar truss floor support plate stacking type production line
Through the cooperation of circulating lifting tracks and manipulators, the circulating processing of steel bar truss bearing plates is achieved, solving the problems of low efficiency and large workload of existing production lines, and improving production efficiency.
Patent Information
- Application Number
- CN202421056563.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-15
AI Technical Summary
The existing steel bar truss bearing plate production line has low efficiency and high workload, which is difficult to meet the existing production needs. It is mainly due to the one-way moving track, which requires multiple unloading and handling of the bearing plate during processing, which affects the efficiency.
The production line of stacking fine stone concrete steel bar truss floor bearing plates is used to arrange the first track and the second track in parallel, and the gantry and crane are installed across both ends, using conveyor belts or chains. The plate and robot realize the cyclic movement of the railcar, and the cyclic processing of the steel bar truss bearing plates is carried out in conjunction with the long and short tracks of the transverse tracks.
It greatly reduces the workload of workers, improves production and processing efficiency, and realizes efficient multi-layer processing of floor bearing plates, without the need to move unprocessed floor bearing plates back and forth, improving production efficiency.
Smart Images
Figure CN222270716U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of steel bar truss floor deck production, in particular to a circulating hoisting track translation fine stone concrete steel bar truss floor deck stacking production line. Background Art
[0002] Truss floor slab, also known as steel truss mold, is a composite structural system formed by processing the main load-bearing steel bars in the floor slab into steel trusses using special equipment in the factory, and then welding the steel trusses and galvanized steel plates into one. During the construction stage of the structural floor slab, the system uses galvanized steel plates to replace the construction molds, and the truss structure formed by welding the steel bars in the structure bears the self-weight of the floor slab concrete and the construction load together. After pouring concrete, a steel truss concrete floor slab is formed, which bears the service load during the use stage.
[0003] At present, most of the existing steel truss floor decking production lines use unidirectional moving tracks to load the floor decking to be processed and move it along the production line to realize the processing of the floor decking. Since the floor decking needs to be stacked in multiple layers during the processing, it is generally unloaded from the rail car after one layer of processing, and then transported to the front end of the production line for second-layer processing, thereby achieving the purpose of multi-layer processing. This production and processing method is not only inefficient, but also has a large workload, and it is difficult to meet the existing production needs. For this reason, we propose a circulating lifting track translation fine stone concrete steel truss floor deck stacking production line. Utility Model Content
[0004] The utility model aims to provide a circulating hoisting track translation fine stone concrete steel bar truss floor deck stacking production line to solve the existing problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a circulating lifting track translation fine stone concrete steel truss floor deck stacking production line, comprising a first track, a second track, a gantry and a transverse long track, the first track and the second track are arranged in parallel, and a conveyor belt or a conveyor chain plate is installed on the first track and the second track, and a first rail car and a second rail car are arranged at the opposite ends of the first track and the second track, and the bottoms of the first rail car and the second rail car are provided with longitudinal wheels, and multiple transverse wheels are arranged on both sides of the outside of the first rail car and the second rail car, and the two ends of the first track and the second track are spanned by a gantry, and a crane is arranged at the bottom of the gantry, and a third manipulator is fixedly installed at the bottom of the crane, and the two ends of the first track and the second track are connected by three transverse long rails, and the two sides of the transverse long rail close to the second track are provided with a first slot, and the inner side of the second track and the opposite end of the first track is provided with a transverse short rail, and the transverse short rail is connected with the transverse long rail, and the first track and the second track are provided with a second slot on both sides of the transverse short rail.
[0006] Preferably, a bracket is provided on the top of the first rail car and the second rail car, a bottom film is stably placed on the top of the bracket, a bottom film stacking place is provided on the outer side of one end of the first track and the second track, and a first robot is fixedly installed between the bottom film stacking place and the first track or the second track.
[0007] Preferably, a concrete placing boom is provided at one end of the first track and the second track close to the first track car and the second track car, and the concrete placing boom is fixedly installed directly above the first track and the second track through a mounting frame.
[0008] Preferably, a scraper is provided on a side of the concrete placing machine away from the first rail car and the second rail car, and the scraper is fixedly installed directly above the first rail and the second rail through a mounting frame.
[0009] Preferably, a vibration pump is provided at one end of the first track and the second track away from the first track car and the second track car, and the vibration pump is fixedly installed directly above one end of the first track and the second track through a guide frame.
[0010] Preferably, a sliding sleeve is provided on the outer periphery of the bottom of the vibration pump, and the vibration pump is sleeved on the outer periphery of the column of the guide frame through the sliding sleeve and is slidably connected thereto.
[0011] Preferably, a steel truss stacking place is provided between the vibration pump and the scraper, the steel truss stacking place is provided outside the first track and the second track, and a second manipulator is fixedly installed between the steel truss stacking place and the first track or the second track via a mounting seat.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The first rail and the second rail are arranged in parallel, and a gantry is installed across the two ends thereof. The gantry and the crane and the third manipulator at the bottom thereof are used to drive the first rail car or the second rail car to move from the first rail or the second rail to the transverse long rail. Then, the conveyor belt or conveyor chain plate and the transverse short rail and the first slot and the second slot inside the gantry are used to move the first rail car and the second rail car to the second rail or the first rail, thereby achieving the purpose of cyclic processing of the steel truss floor decking and finally completing the processing of the floor decking, which greatly reduces the workload of workers and improves the efficiency of production and processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 It is a schematic diagram of the structure of the transverse long track and the transverse short track of the utility model;
[0016] Figure 3 It is a schematic structural diagram of the first rail vehicle and the second rail vehicle of the utility model.
[0017] In the figure: 1. first track; 2. second track; 3. first track car; 4. second track car; 5. longitudinal wheel; 6. transverse wheel; 7. bracket; 8. bottom film; 9. bottom film stacking place; 10. first manipulator; 11. concrete placing boom; 12. scraper; 13. vibration pump; 14. guide frame; 15. sliding sleeve; 16. gantry; 17. crane; 18. third manipulator; 19. transverse long track; 20. transverse short track; 21. first slot; 22. second slot; 23. steel truss stacking place; 24. second manipulator. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1-3The utility model provides a technical solution for a circulating lifting track translation fine stone concrete steel truss floor deck stacking production line: comprising a first track 1, a second track 2, a gantry 16 and a transverse long track 19, the first track 1 and the second track 2 are arranged in parallel, a conveyor belt or a conveyor chain plate is installed on the first track 1 and the second track 2, a first track car 3 and a second track car 4 are arranged at the opposite ends of the first track 1 and the second track 2, longitudinal wheels 5 are arranged at the bottom of the first track car 3 and the second track car 4, and a plurality of transverse wheels 6 are arranged on both sides of the outside of the first track car 3 and the second track car 4, Both ends of the first rail 1 and the second rail 2 are crossed by a gantry 16, a crane 17 is arranged at the bottom of the gantry 16, and a third manipulator 18 is fixedly installed at the bottom of the crane 17. Both ends of the first rail 1 and the second rail 2 are connected by three transverse long rails 19, and both sides of the transverse long rail 19 close to the second rail 2 are provided with first slots 21, and the inner side of the end of the second rail 2 in the opposite direction to the first rail 1 is provided with a transverse short rail 20, and the transverse short rail 20 is connected with the transverse long rail 19, and both sides of the transverse short rail 20 of the first rail 1 and the second rail 2 are provided with second slots 22.
[0020] Specifically, a bracket 7 is provided on the top of the first rail car 3 and the second rail car 4, a bottom film 8 is stably placed on the top of the bracket 7, a bottom film stacking place 9 is provided on the outer side of one end of the first track 1 and the second track 2, and a first manipulator 10 is fixedly installed between the bottom film stacking place 9 and the first track 1 or the second track 2.
[0021] Specifically, a concrete placing machine 11 is provided at one end of the first track 1 and the second track 2 close to the first track car 3 and the second track car 4. The concrete placing machine 11 is fixedly installed directly above the first track 1 and the second track 2 through a provided mounting frame.
[0022] Specifically, a scraper 12 is provided on a side of the concrete placing machine 11 away from the first rail car 3 and the second rail car 4 , and the scraper 12 is fixedly installed directly above the first rail 1 and the second rail 2 through a mounting frame.
[0023] Specifically, a vibration pump 13 is provided at one end of the first track 1 and the second track 2 away from the first track car 3 and the second track car 4. The vibration pump 13 is fixedly installed directly above one end of the first track 1 and the second track 2 through a guide frame 14.
[0024] Specifically, a sliding sleeve 15 is provided on the outer periphery of the bottom of the vibration pump 13 , and the vibration pump 13 is sleeved on the outer periphery of the column of the guide frame 14 through the sliding sleeve 15 and is slidably connected thereto.
[0025] Specifically, a steel truss stacking place 23 is provided between the vibration pump 13 and the scraper 12, and the steel truss stacking place 23 is provided on the outside of the first track 1 and the second track 2. A second manipulator 24 is fixedly installed between the steel truss stacking place 23 and the first track 1 or the second track 2 through a mounting seat.
[0026] In this embodiment, when the steel truss floor decking is produced and processed, the first rail car 3 and the second rail car 4 on the first track 1 and the second track 2 are both at one end of the first track 1 and the second track 2 close to the bottom film stacking place 9 (the first rail car 2 and the second rail car 3 do not limit the number of rail cars, but only reflect the distinction after the bottom film is loaded, and the number of rail cars can be several). By arranging a conveyor belt or a conveyor chain plate on the first track 1 and the second track 2, in conjunction with the longitudinal wheel 5, the first rail car 3 and the second rail car 4 are driven to move on the first track 1 and the second track 2. When the first rail car 3 and the second rail car 4 move to a position close to the bottom film stacking place 9, the first manipulator 10 is used to sequentially stack the first and second rail cars. A bottom film 8 is installed on the bracket 7 at the top of the rail car 3 and the second rail car 4 (the bottom film 8 at the bottom film stacking place 9 is brushed with a release agent and a composite carbon fiber mesh is laid), and then the first rail car 3 and the second rail car 4 are driven by a conveyor belt or a conveyor chain plate in conjunction with the longitudinal wheel 5 to pass under the concrete distributor 11, and concrete is injected into the bottom film 8 on the top of the first rail car 3 and the second rail car 4 through the concrete distributor 11. After the injection is completed, it continues to move forward along the first track 1 and the second track 2 to the bottom of the scraper 12, and is scraped flat by the scraper 12, and then passes through the steel truss stacking place 23, and the steel truss is placed on the scraped concrete by the second manipulator 24, and then the first rail car 3 and the second rail car 4 are connected. The rail car 4 drives the bottom membrane 8 to move to the bottom of the vibration pump 13, and the vibration pump 13 is moved downward to vibrate the steel trusses on the bottom membrane 8 to make it blend into the concrete. After the vibration is completed, the first rail car 3 and the second rail car 4 are used to drive the bottom membrane 8 to move to the bottom of the gantry 16, and the third manipulator 18 at the bottom of the gantry 16 is used to lift the first rail car 3 or the second rail car 4, and after lifting it, it is translated onto the transverse long rail 19, so that the transverse wheel 6 is inside the transverse long rail 19, and the conveyor belt or conveyor chain plate in the transverse long rail 19 is used to drive the first rail car 3 or the second rail car 4 to move on the transverse long rail 19. Since the connection between the first rail 1 and the second rail 2 and the transverse short rail 20 is provided with There is a first slot 21, and a second slot 22 is provided at each location where the longitudinal wheel 5 passes, so that the first rail car 3 or the second rail car 4 can be laterally translated along the transverse long rail 19 and the transverse short rail 20 to the second rail 2 or the first rail 1 for the next loading. This design eliminates the need to transport unfinished floor decking back and forth during the production process. The gantry 16 and the crane 17 at its bottom can be directly used in conjunction with the third manipulator 18 to drive the first rail car 3 or the second rail car 4 to switch between the first rail 1 and the second rail 2, thereby achieving the purpose of cyclic processing of the steel truss floor decking and ultimately completing the processing of the floor decking, greatly reducing the workload of workers and improving the efficiency of production and processing.
[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A circulating type hoisting track translation fine stone concrete steel bar truss floor deck stacking production line, comprising a first track (1), a second track (2), a gantry (16) and a transverse long track (19), characterized in that: The first track (1) and the second track (2) are arranged in parallel, and a conveyor belt or a conveyor chain plate is installed on the first track (1) and the second track (2). A first track car (3) and a second track car (4) are arranged at the opposite ends of the first track (1) and the second track (2). The bottoms of the first track car (3) and the second track car (4) are provided with longitudinal wheels (5), and the outer sides of the first track car (3) and the second track car (4) are provided with a plurality of transverse wheels (6). Both ends of the first track (1) and the second track (2) are spanned by a gantry (16), and the bottom of the gantry (16) is provided with a plurality of transverse wheels (6). A crane (17) is arranged, and a third manipulator (18) is fixedly mounted at the bottom of the crane (17); the first rail (1) and the second rail (2) are connected at both ends through three transverse long rails (19); both sides of the transverse long rail (19) close to the second rail (2) are provided with first slots (21); the inner side of the end of the second rail (2) in the opposite direction to the first rail (1) is provided with a transverse short rail (20); the transverse short rail (20) is connected with the transverse long rail (19); and both sides of the transverse short rail (20) of the first rail (1) and the second rail (2) are provided with second slots (22).
2. The circulating hoisting track translation fine stone concrete steel bar truss floor deck stacking production line according to claim 1 is characterized by: A bracket (7) is provided on the top of each of the first rail vehicle (3) and the second rail vehicle (4), a bottom film (8) is stably placed on the top of the bracket (7), a bottom film stacking area (9) is provided on the outer side of one end of the first rail (1) and the second rail (2), and a first manipulator (10) is fixedly installed between the bottom film stacking area (9) and the first rail (1) or the second rail (2).
3. The circulating hoisting track translation fine stone concrete steel bar truss floor deck stacking production line according to claim 1 is characterized by: A concrete placing machine (11) is provided at one end of the first track (1) and the second track (2) close to the first track car (3) and the second track car (4); the concrete placing machine (11) is fixedly installed directly above the first track (1) and the second track (2) via a mounting frame.
4. The circulating hoisting track translation fine stone concrete steel bar truss floor deck stacking production line according to claim 3 is characterized by: A scraper (12) is provided on the side of the concrete placing machine (11) away from the first rail car (3) and the second rail car (4); the scraper (12) is fixedly mounted directly above the first rail (1) and the second rail (2) via a mounting frame.
5. The circulating type hoisting track translation fine stone concrete steel bar truss floor deck stacking production line according to claim 4 is characterized by: A vibration pump (13) is provided at one end of the first track (1) and the second track (2) away from the first track vehicle (3) and the second track vehicle (4); the vibration pump (13) is fixedly mounted directly above one end of the first track (1) and the second track (2) via a guide frame (14).
6. The circulating hoisting track translation fine stone concrete steel bar truss floor deck stacking production line according to claim 5 is characterized by: A sliding sleeve (15) is provided on the outer periphery of the bottom of the vibration pump (13), and the vibration pump (13) is sleeved on the outer periphery of the column of the guide frame (14) through the sliding sleeve (15) and is slidably connected thereto.
7. The circulating hoisting track translation fine stone concrete steel bar truss floor deck stacking production line according to claim 5 is characterized by: A steel truss stacking place (23) is provided between the vibration pump (13) and the scraper (12); the steel truss stacking place (23) is provided outside the first track (1) and the second track (2); a second manipulator (24) is fixedly mounted between the steel truss stacking place (23) and the first track (1) or the second track (2) via a mounting seat.