Double-row circulating type hoisting track translation fine aggregate concrete steel bar truss floor support plate stacking type production line

Abstract

The utility model discloses a double-row circulating type hoisting track translation fine aggregate concrete steel bar truss floor support plate stacking type production line which belongs to the technical field of steel bar truss floor support plate production and comprises a first track, the first track and a second track are arranged in parallel, and track cars are arranged on the first track and the second track. Portal frames are arranged at the two ends of the first track and the two ends of the second track, cranes are arranged at the bottoms of the portal frames, manipulators are arranged at the bottoms of the cranes, a first production line, a second production line and a third production line are sequentially arranged on the first track, and a fourth production line, a fifth production line and a sixth production line are sequentially arranged in the opposite direction of the second track and the first track. Three production lines are respectively assembled on a first track and a second track which are arranged in parallel, and a portal frame is arranged above the two ends of each production line in a crossing manner, so that a track car can translate between the second track and the first track, the purpose of circularly processing a steel bar truss floor support plate is achieved, and finally, the processing of the floor support plate is finished.

Description

Technical Field

[0001] The utility model belongs to the technical field of steel bar truss floor deck production, in particular to a double-row circulating hoisting track translation fine stone concrete steel bar truss floor deck stacking production line. Background Art

[0002] Truss floor slab, also known as steel truss mold, is a composite structural system formed by processing the main load-bearing steel bars in the floor slab into steel trusses using special equipment in the factory, and then welding the steel trusses and galvanized steel plates into one. During the construction stage of the structural floor slab, the system uses galvanized steel plates to replace the construction molds, and the truss structure formed by welding the steel bars in the structure bears the self-weight of the floor slab concrete and the construction load together. After pouring concrete, a steel truss concrete floor slab is formed, which bears the use load during the use stage.

[0003] At present, most of the existing steel truss floor decking production lines use unidirectional moving tracks to load the floor decking to be processed and move it along the production line to realize the processing of the floor decking. Since the floor decking needs to be stacked in multiple layers during the processing, it is generally unloaded from the rail car after one layer of processing, and then transported to the front end of the production line for second-layer processing, thereby achieving the purpose of multi-layer processing. This production and processing method is not only inefficient, but also has a large workload, and it is difficult to meet the existing production needs. For this reason, we propose a double-row circulating lifting track translation fine stone concrete steel truss floor deck stacking production line. Utility Model Content

[0004] The utility model aims to provide a double-row circulating hoisting track translation fine stone concrete steel bar truss floor deck stacking production line to solve the existing problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a double-row circulating lifting track translation fine stone concrete reinforced truss floor deck stacking production line, comprising a first track, a second track, a gantry and a transverse long track, the first track and the second track are arranged in parallel, and a conveyor belt or a conveyor chain plate is installed on the first track and the second track, a plurality of rail cars are arranged at the opposite ends of the first track and the second track, and the ends of the first track and the second track away from the rail cars extend into a maintenance room, longitudinal wheels are arranged at the bottom of the rail cars, and multiple transverse wheels are arranged on both sides of the outside of the rail cars, gantries are spanned at both ends of the first track and the second track, a crane is arranged at the bottom of the gantry, and a manipulator is fixedly installed at the bottom of the crane, a first production line, a second production line and a third production line are arranged in sequence on the first track, and a fourth production line, a fifth production line and a sixth production line are arranged in sequence on the second track in the opposite direction of the first track.

[0006] Preferably, the first track and the second track are connected at both ends by three transverse long tracks, and first slots are formed on both sides of one end of the transverse long track.

[0007] Preferably, a short transverse track is provided on the inner side of one end of the second track in the opposite direction to the first track, and the short transverse track is connected to the long transverse track.

[0008] Preferably, the first track and the second track are provided with a second slot and a third slot on both sides of one end of the short transverse track, respectively corresponding to the positions of the longitudinal wheel and the transverse wheel.

[0009] Preferably, the third slot is connected to the short transverse track, and one end of the short transverse track is connected to the long transverse track through the third slot.

[0010] Preferably, the first production line, the second production line, the third production line, the fourth production line, the fifth production line and the sixth production line are all composed of two loading robot arms, a concrete placing boom, a scraper and a vibration pump.

[0011] Preferably, a bracket is provided on the top of the rail vehicle, and the bracket is stably mounted on the top of the rail vehicle.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The first track and the second track are arranged in parallel, and three production lines are respectively installed on the first track and the second track, and a gantry is installed across the top of both ends thereof. The gantry and the crane and the third manipulator at the bottom thereof are used to drive the first rail car or the second rail car to move from the first track or the second track to the transverse long track, and then cooperate with the conveyor belt or conveyor chain plate and the transverse short track and the first slot, the second slot and the third slot inside it to move the rail car to the second track or the first track, so as to achieve the purpose of cyclic processing of the steel truss floor deck, and finally complete the processing of the floor deck, which greatly reduces the workload of workers and improves the efficiency of production and processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the structure of the first track and the second track of the utility model;

[0016] Figure 3 This is a schematic structural diagram of a rail vehicle of the present utility model.

[0017] In the figure: 1. first track; 2. second track; 3. track car; 4. longitudinal wheel; 5. transverse wheel; 6. bracket; 7. gantry; 8. crane; 9. manipulator; 10. first production line; 11. second production line; 12. third production line; 13. fourth production line; 14. fifth production line; 15. sixth production line; 16. transverse long track; 17. transverse short track; 18. first slot; 19. second slot; 20. third slot. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-3 The utility model provides a technical solution for a double-row circulating lifting track translation fine stone concrete reinforced truss floor deck stacking production line: it includes a first track 1, a second track 2, a gantry 7 and a transverse long track 16, the first track 1 and the second track 2 are arranged in parallel, and a conveyor belt or a conveyor chain plate is installed on the first track 1 and the second track 2, a plurality of rail cars 3 are arranged at the opposite ends of the first track 1 and the second track 2, and the ends of the first track 1 and the second track 2 away from the rail car 3 are extended into the maintenance room, the bottom of the rail car 3 is provided with longitudinal wheels 4, and multiple transverse wheels 5 are arranged on both sides of the outside of the rail car 3, the two ends of the first track 1 and the second track 2 are crossed by a gantry 7, the bottom of the gantry 7 is provided with a crane 8, and the bottom of the crane 8 is fixedly installed with a manipulator 9, the first track 1 is sequentially provided with a first production line 10, a second production line 11 and a third production line 12, and the second track 2 is sequentially provided with a fourth production line 13, a fifth production line 14 and a sixth production line 15 in the opposite direction of the first track 1.

[0020] Specifically, the first track 1 and the second track 2 are connected at both ends by three transverse long tracks 16 , and first slots 18 are formed on both sides of one end of the transverse long track 16 .

[0021] Specifically, a transverse short track 17 is provided on the inner side of one end of the second track 2 in the opposite direction to the first track 1 , and the transverse short track 17 is connected to the transverse long track 16 .

[0022] Specifically, the first track 1 and the second track 2 are provided with a second slot 19 and a third slot 20 at both sides of one end of the transverse short track 17 corresponding to the positions of the longitudinal wheel 4 and the transverse wheel 5 respectively.

[0023] Specifically, the third slot 20 is connected to the short transverse track 17 , and one end of the short transverse track 17 is connected to the long transverse track 16 through the third slot 20 .

[0024] Specifically, the first production line 10, the second production line 11, the third production line 12, the fourth production line 13, the fifth production line 14 and the sixth production line 15 are all composed of two loading robot arms, a concrete placing boom, a scraper and a vibration pump.

[0025] Specifically, a bracket 6 is provided on the top of the rail vehicle 3 , and the bracket 6 is stably installed on the top of the rail vehicle 3 .

[0026] In this embodiment, when the steel truss floor deck is produced and processed, the rail car 3 on the first track 1 is moved to the first production line 10, the second production line 11 and the third production line 12 in sequence through a conveyor belt or a conveyor chain plate, in cooperation with the longitudinal wheel 4. After entering the first production line 10, the bottom mold brushed with a release agent and paved with a composite carbon fiber mesh is grabbed by the mechanical arm inside it, and placed on the bracket 6, and then enters the bottom of the concrete placing machine for injection, and then it is scraped flat by a scraper, and then another mechanical arm grabs the steel truss and places it on the bottom film after injection, which is most effective through vibration. The pump vibrates to make the steel trusses integrate into the concrete, completing the production of one floor decking plate. The second production line 11 and the third production line 12 repeat the operation of the first production line 10 to produce and process the second and third floor decking plates. At the same time, the rail car 3 on the second track 2 moves to the fourth production line 13, the fifth production line 14 and the sixth production line 15 in sequence through the conveyor belt or conveyor chain plate, in conjunction with the longitudinal wheel 4, and repeats the operation of the first production line 10. Driven by the conveyor belt or conveyor chain plate, the rail car 3 will move to the gantry 7 after completing the production and processing of the three-story floor decking plates. The rail vehicle 3 is lifted by the manipulator 9 at the bottom of the gantry 7, and is translated onto the transverse long rail 16 after being lifted, so that the transverse wheel 5 is inside the transverse long rail 16, and the conveyor belt or conveyor chain plate inside the transverse long rail 16 is used to drive the rail vehicle 3 to move on the transverse long rail 16, from the first rail 1 to the second rail 2 or from the second rail 2 to the first rail 1. Since the first rail 1 and the second rail 2 are connected to the transverse short rail 17 with a first slot 18, and the longitudinal wheel 4 passes through a second slot 19, the rail vehicle 3 can move along the transverse long rail 16. The long rail 16 and the transverse short rail 17 are laterally translated to the second rail 2 or the first rail 1, so as to carry out the next round of floor decking production and processing, and then enter the curing room for curing. This design makes it unnecessary to carry the unfinished floor decking back and forth during the production process. The gantry 7 and the crane 8 at its bottom can be directly used to cooperate with the manipulator 9 to drive the rail car 3 to switch between the first rail 1 and the second rail 2, so as to achieve the purpose of cyclic processing of the steel truss floor decking, and finally complete the processing of the floor decking, which greatly reduces the workload of workers and improves the efficiency of production and processing.

[0027] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A double-row circulating hoisting track translation fine stone concrete steel bar truss floor deck stacking production line, comprising a first track (1), a second track (2), a gantry (7) and a transverse long track (16), characterized in that: The first track (1) and the second track (2) are arranged in parallel, and a conveyor belt or a conveyor chain plate is installed on the first track (1) and the second track (2). A plurality of rail cars (3) are arranged at the opposite ends of the first track (1) and the second track (2), and the ends of the first track (1) and the second track (2) away from the rail cars (3) extend into the maintenance room. The bottom of the rail cars (3) are provided with longitudinal wheels (4), and the outer sides of the rail cars (3) are provided with a plurality of transverse wheels (5). , a gantry (7) is disposed across both ends of the first track (1) and the second track (2), a crane (8) is disposed at the bottom of the gantry (7), a manipulator (9) is fixedly mounted at the bottom of the crane (8), a first production line (10), a second production line (11) and a third production line (12) are disposed in sequence above the first track (1), and a fourth production line (13), a fifth production line (14) and a sixth production line (15) are disposed in sequence on the second track (2) in the opposite direction to the first track (1).

2. The double-row circulating hoisting track translation fine stone concrete steel bar truss floor deck stacking production line according to claim 1 is characterized by: The first track (1) and the second track (2) are connected at both ends via three transverse long tracks (16), and first slots (18) are provided on both sides of one end of the transverse long track (16).

3. The double-row circulating hoisting track translation fine stone concrete steel bar truss floor deck stacking production line according to claim 2 is characterized by: A transverse short track (17) is provided on the inner side of one end of the second track (2) in the opposite direction to the first track (1), and the transverse short track (17) is connected to the transverse long track (16).

4. The double-row circulating hoisting track translation fine stone concrete steel bar truss floor deck stacking production line according to claim 3 is characterized by: The first track (1) and the second track (2) are provided with a second slot (19) and a third slot (20) on both sides of one end of a transverse short track (17) corresponding to the positions of the longitudinal wheel (4) and the transverse wheel (5) respectively.

5. The double-row circulating hoisting track translation fine stone concrete steel bar truss floor deck stacking production line according to claim 4 is characterized by: The third slot (20) is connected to the short transverse track (17), and one end of the short transverse track (17) is connected to the long transverse track (16) through the third slot (20).

6. The double-row circulating hoisting track translation fine stone concrete steel bar truss floor deck stacking production line according to claim 1 is characterized by: The first production line (10), the second production line (11), the third production line (12), the fourth production line (13), the fifth production line (14) and the sixth production line (15) are all composed of two loading robot arms, a concrete placing boom, a scraper and a vibration pump.

7. The double-row circulating hoisting track translation fine stone concrete steel bar truss floor deck stacking production line according to claim 1 is characterized by: A bracket (6) is provided on the top of the rail vehicle (3), and the bracket (6) is stably mounted on the top of the rail vehicle (3).

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