Die special for wood-like concrete pile with inserting connection function
By using positioning devices in imitation wood concrete pile molds to realize positioning, fixing and sealing of the inner frame, the problem of concrete slurry seepage during pouring is solved, the quality of finished products and production efficiency are improved, and the manufacturing cost of molds is reduced.
Patent Information
- Application Number
- CN202420873889.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-25
AI Technical Summary
Existing imitation wood concrete pile molds cannot achieve effective plug-in fixation and sealing during pouring, resulting in concrete slurry seeping into the notch, affecting the quality and use of the finished product.
A special mold for imitation wood concrete piles with plugs was designed, and the side mold and the bottom mold were closed to form a special-shaped cast mold cavity. The inner frame was equipped with a lower opening groove and insertion column that could cooperate with each other, and through the positioning device (pin rod and Positioning sheets) realize positioning, fixing and sealing to ensure that concrete and slurry do not leak into the slot.
The molding quality of imitation wood concrete piles is improved, the number of mold openings and closing times is reduced, the production efficiency is improved, and the mold manufacturing cost is saved.
Smart Images

Figure CN222270728U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting wood-like concrete piles, in particular to a special mold for wood-like concrete piles with plug-in function. Background Art
[0002] The imitation wood concrete pile is a pile body formed by pouring concrete, and the outer wall of the pile body is provided with imitation wood grain. In order to be used in coordination, the imitation wood concrete pile is usually provided with male and female grooves for mating insertion on the pile body.
[0003] In the prior art, by setting structures such as steel cages in the casting mold to enhance the structural strength, mutual plug-in cooperation is achieved. For example, the patent number is: CN220313636U, a casting mold for precast concrete piles with PVC skeletons, comprising: a placement plate is provided on the upper surface of the vibration platform, a mold plate is provided on the upper part of the placement plate, and a skeleton body is provided in the mold plate; the beneficial effect is: the casting mold for precast concrete piles with PVC skeletons proposed by the utility model first opens the mold plate outwards, and then aligns the notch at the lower end of the skeleton body with the card block and inserts it, thereby completing the installation and fixation of the skeleton body.
[0004] Therefore, in order to improve the plug-in accuracy of the matching, the prior art needs to seal the slots on the built-in frame during pouring, so as to prevent the concrete mud from seeping in during pouring. However, the block plug-in structures provided by the prior art can only play a positioning function, and cannot achieve the purpose of fixing and sealing. During pouring, the concrete mud water can still seep into the inner wall of the slot, causing the slot to be blocked, thereby affecting the subsequent matching use of the imitation wood concrete piles. Utility Model Content
[0005] The utility model aims to provide a special mold for imitation wood concrete piles with plug-in function, so as to solve the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A special mold for imitation wood concrete piles with plug-in, the special mold comprises a side mold and a bottom mold, the cavity formed by closing the side mold and the bottom mold constitutes a casting mold cavity for special-shaped imitation wood concrete piles, and end plates for blocking the casting mold cavity are installed at both longitudinal ends of the casting mold cavity.
[0008] An inner frame is provided in the casting mold cavity, and a lower opening groove and a plug-in column that can be plugged into each other are provided on the inner frame. A positioning device for fixing the inner frame is provided on the bottom mold, and the positioning device is configured as a pin rod and a positioning plate. A pin rod is rotatably installed on the bottom mold, and the positioning plate is fixed at the upper end of the pin rod. The positioning plate extends into the lower opening groove, and the outer contour of the positioning plate is rotationally fitted with the inner contour of the lower opening groove.
[0009] Preferably, the thickness of the positioning plate is smaller than the opening width of the lower opening groove, the opening angle of the lower opening groove is less than 180 degrees, the lower end outer wall of the lower opening groove is pressed on the bottom mold, and the inner contour of the lower opening groove can be set to a circular, square, polygonal or combined shape.
[0010] Preferably, a middle through hole is provided in the middle of the inner frame, and a fixing structure which is sleeved with the inner frame is provided on the side wall of the end plate.
[0011] Preferably, the fixing structure is configured as a convex tube, the convex tube is plugged into the middle through hole, and the outer diameter of the end of the convex tube is smaller than the inner diameter of the middle through hole.
[0012] Preferably, the fixing structure is configured as an elastic layer such as ethylene propylene diene monomer rubber EPDM, styrene SBS, SIS, etc. or a groove, and the end of the inner skeleton is inserted into the elastic layer or the groove.
[0013] Preferably, the side mold extends longitudinally and is in an arc shape with an arc angle less than π / 2. The inner wall of the arc of the side mold is provided with an imitation wood grain mold sheet or printed (pressed) with imitation wood grain convex grooves. The bottom mold extends longitudinally and is a plane, an arc surface or a combination of a plane and an arc surface. The side mold is provided with a locking device for fixing the casting mold cavity, and the locking device is at least one of a quick locking buckle, a pin or a screw nut locker.
[0014] Preferably, the side mold and the bottom mold are movably connected.
[0015] Preferably, at least one hinge point is provided at the lower overlap of the bottom mold and the side mold, and the hinge opening and closing point is located below the side mold, and the side molds at both ends and the bottom mold are rotated through the hinge point to open and close the mold.
[0016] Preferably, a slide rail is provided under the bottom mold, and a roller sliding along the slide rail is provided at the lower end of the side mold, and the side mold opens and closes the mold by sliding the roller on the slide rail.
[0017] Preferably, the number of side molds provided is two.
[0018] Preferably, the number of the side molds is three, a middle group of side molds is fixedly connected to the bottom mold, and the side molds on both sides are movably connected to the bottom mold.
[0019] Preferably, the number of side molds provided is greater than three.
[0020] Compared with the prior art, the beneficial effects of the utility model are:
[0021] The utility model adds a positioning device to the existing casting mold, utilizes the insertion and rotational cooperation of the pin rod and the positioning piece to realize the positioning, fixing and sealing of the lower opening groove, thereby achieving the purpose of fixing the inner frame, ensuring that concrete and slurry cannot leak from the lower opening groove of the inner frame in the casting mold cavity and the collision of the bottom mold into the inner cavity of the lower opening groove, thereby improving the molding quality of the imitation wood concrete pile and facilitating the subsequent coordinated use;
[0022] The utility model forms a plurality of imitation wood piles at one time by adding a module group to the existing casting mold and reduces the opening and closing. For example, two imitation wood piles can be formed by sliding and opening and closing the two sides once, which greatly improves the production efficiency and saves the cost of mold manufacturing. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the structure of the utility model;
[0024] Figure 2 This is a schematic diagram of the three-dimensional structure of Example 7 of the utility model;
[0025] Figure 3 This is a schematic diagram of the end face structure of Example 9 of the utility model during demoulding;
[0026] Figure 4 This is a schematic diagram of the three-dimensional structure of Example 9 of the utility model;
[0027] Figure 5 This is a schematic diagram of the structure of Example 9 of the utility model during pouring;
[0028] Figure 6 This is a schematic diagram of the coordination structure of the inner frame and the positioning device of the utility model;
[0029] Figure 7 This is a structural schematic diagram of embodiment 10 of the utility model;
[0030] Figure 8 This is a front view of the positioning device of the utility model when it is rotated and locked;
[0031] Fig. 9 This is a front view of the positioning device of the utility model before the inner frame is placed;
[0032] Fig.10 A schematic diagram of the cooperation between the upper and lower opening grooves of the inner frame and the positioning device of the utility model;
[0033] Fig.11 It is a schematic diagram of the closing structure of the rotating hinged mold in the three sets of side mold embodiments of the utility model;
[0034] Fig.12 It is a schematic diagram of the opening structure of the rotating hinged mold in the three sets of side mold embodiments of the utility model.
[0035] In the figure: 1. bottom mold; 2. side mold; 3. inner frame; 4. middle through hole; 5. plug column; 6. lower opening groove; 7. casting mold cavity; 8. pin rod; 9. slide rail; 10. roller; 11. positioning plate; 12. locking device; 13. positioning ring; 14. hole; 15. handle. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0037] In the description of the present utility model, it should be noted that the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "one", "first", "second", "third", "fourth", "fifth", "sixth" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0038] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0039] For the purpose of simplicity and illustration, the principles of the embodiments are described mainly by reference to examples. In the following description, many specific details are presented to provide a thorough understanding of the embodiments. However, it is obvious to those skilled in the art that these embodiments may not be limited to these specific details in practice. In some instances, well-known methods and structures are not described in detail to avoid making these embodiments unnecessarily difficult to understand. In addition, all embodiments may be used in combination with each other.
[0040] See also Figures 1 to 7, the utility model provides a technical solution:
[0041] Embodiment 1: A special mold for imitation wood concrete piles with plug-in connection, the special mold comprising a side mold 2 and a bottom mold 1, the cavity formed when the side mold 2 and the bottom mold 1 are closed constitutes a casting mold cavity 7 of the special-shaped imitation wood concrete pile, and end plates for sealing the casting mold cavity 7 are installed at both longitudinal ends of the casting mold cavity 7.
[0042] The imitation wood concrete pile is cast through the formed casting mold cavity 7.
[0043] An inner skeleton 3 is provided in the casting mold cavity 7, and a lower opening groove 6 and a plug column 5 which can be plugged into each other are provided on the inner skeleton 3. A positioning device for fixing the inner skeleton 3 is provided on the bottom mold 1, and the positioning device is set as a pin rod 8 and a positioning piece 11. The pin rod 8 is rotatably installed on the bottom mold 1, and the positioning piece 11 is fixed at the upper end of the pin rod 8. The positioning piece 11 extends into the lower opening groove 6, and the outer contour of the positioning piece 11 is rotationally fitted with the inner contour of the lower opening groove 6. The thickness of the positioning piece 11 is smaller than the opening width of the lower opening groove 6, and the opening angle of the lower opening groove 6 is less than 180 degrees. The outer wall of the lower end of the lower opening groove 6 is pressed on the bottom mold 1, and the inner contour of the lower opening groove 6 can be set to be circular, square, polygonal or a combination of shapes.
[0044] The positioning device is provided to realize the positioning and locking functions of the inner frame 3. After locking, it is ensured that the concrete slurry cannot leak into the lower opening groove 6 through the gap between the inner frame 3 and the bottom mold 1. In actual application, the lower opening groove 6 and the plug column 5 of the finished imitation wood pile are inserted and locked. No concrete can be poured into the lower opening groove 6, otherwise the piles cannot be smoothly locked.
[0045] Working principle: During the installation process, the thickness of the positioning piece 11 is smaller than the opening width of the lower opening groove 6, so that the positioning piece 11 is conveniently inserted into the lower opening groove 6. When the inner frame 3 is installed in place, the positioning piece 11 is driven to rotate by the rotation of the pin rod 8 on the bottom mold 1, so that the positioning piece 11 is rotated and pressed on the lower opening groove 6.
[0046] Since the opening angle of the lower opening groove 6 is less than 180 degrees, the lower inner wall of the positioning piece 11 is rotated and pressed against the lower inner wall of the lower opening groove 6 to achieve the purpose of rotational close fitting, thereby achieving the purpose of fixing while realizing the positioning of the inner skeleton 3. The positioning piece 11 is pressed against the lower inner wall of the lower opening groove 6, so that the lower outer wall of the lower opening groove 6 is tightly pressed on the bottom mold 1, ensuring that concrete and slurry cannot leak into the inner cavity of the lower opening groove 6 from the intersection of the lower opening groove 6 and the bottom mold 1 where the inner skeleton 3 is located in the casting mold cavity 7.
[0047] Embodiment 2: On the basis of embodiment 1, a positioning ring 13 is further provided on the pin rod 8, and a hole 14 is opened on the bottom mold 1. The middle section of the pin rod 8 is inserted in the hole 14. The vertical insertion of the pin rod 8 is realized by setting the hole. A handle 15 is provided at the lower end of the pin rod 8. The handle 15 is used to conveniently drive the pin rod 8. The positioning ring 13 is located at the lower end of the hole 14 on the bottom mold 1. The outer diameter of the positioning ring 13 is larger than the inner diameter of the hole 14, and the inner diameter of the positioning ring 13 is not smaller than the outer diameter of the pin rod 8. The position of the pin rod 8 is limited by setting the positioning ring 13. The distance between the upper part of the positioning ring 13 of the pin rod 8 and the bottom of the positioning piece 11 is larger than the thickness of the bottom mold 1, and smaller than the thickness of the bottom mold 1 plus the wall thickness of the lower opening groove 6, thereby ensuring that the positioning piece 11 is inserted in the lower opening groove 6 and the inner wall of the lower opening groove 6 is squeezed and locked.
[0048] Embodiment 3: Based on embodiment 1, a middle through hole 4 is provided in the middle of the inner frame 3, and a fixing structure which is sleeved with the inner frame 3 is provided on the side wall of the end plate.
[0049] By setting the fixing structure and cooperating with the inner frame 3, the inner frame 3 can be further positioned and fixed.
[0050] Embodiment 4: On the basis of Embodiment 3, the fixed structure is set as a convex tube, which is inserted into the middle through hole 4, and the outer diameter of the end of the convex tube is smaller than the inner diameter of the middle through hole 4, or the convex tube is directly set as a cone head or a semi-sphere, and the diameter of the cone head at the farthest distance from the end plate is smaller than the middle through hole 4, and the diameter of the semi-sphere is smaller than the middle through hole 4.
[0051] The convex tube is provided to ensure the accurate positioning of the inner skeleton 3. The positioning of the inner skeleton 3 of the mold is also a necessary measure. The accurate position can ensure the smooth clamping of the lower opening groove 6 and the plug column 5 of the formed pile body. At the same time, the accurate position of the inner skeleton 3 is also one of the necessary parts to ensure the bending resistance of the formed pile body. By providing a convex tube on the inner wall of the end plate or directly providing the convex tube as a cone head or making the outer diameter of the convex tube smaller than the inner diameter of the middle through hole 4, it is convenient for the convex tube to be inserted into the middle through hole 4 of the inner skeleton 3, thereby improving the production efficiency.
[0052] Example 5: Based on Example 3, mold leakage will cause the strength of the concrete pile to decrease, so this setting indirectly guarantees the design strength of the concrete. The fixed structure is set as an elastic layer such as ethylene propylene diene monomer rubber EPDM, styrene SBS, SIS, etc. or a groove, and the end of the inner skeleton 3 is inserted in the elastic layer or the groove.
[0053] The ends of the inner frame 3 are sealed by setting grooves, thereby achieving the purpose of sealing the ends of the inner frame 3, avoiding leakage of slurry at the ends, ensuring that concrete and slurry do not leak into the middle through hole 4 of the inner frame 3, reducing concrete waste and saving costs.
[0054] Embodiment 6: On the basis of Embodiment 1, the side mold 2 extends longitudinally and is in an arc shape with an arc angle less than π / 2. The inner wall of the arc of the side mold 2 is provided with an imitation wood grain mold sheet or printed with imitation wood grain convex and concave grooves. The bottom mold 1 extends longitudinally and is a plane, an arc surface or a combination of a plane and an arc surface. The side mold 2 is provided with a locking device 12 for fixing the casting mold cavity 7. The locking device 12 is at least one of a quick locking buckle, a pin or a screw nut locker.
[0055] By setting an arc-shaped inner wall of the side mold 2, a wood-like concrete pile with an arc outer wall is formed. By setting an imitation wood grain mold sheet or printing (pressing) imitation wood grain concave and convex grooves, it is convenient to form the imitation wood grain on the outer wall of the concrete pile. The locking device 12 is installed on the upper and lower sides of the side mold 2 to achieve the purpose of synchronous locking up and down. The locking device 12 is used to lock and fix the casting mold cavity 7, so as to achieve the purpose of limiting the inner contour of the casting mold cavity 7.
[0056] Embodiment 7: Based on embodiment 6, Figure 1 , 2 As shown, the side mold 2 is movably connected to the bottom mold 1, and at least one hinge point is provided at the lower overlap of the bottom mold 1 and the side mold 2. The hinge opening and closing point is located below the side mold 2, and the side molds 2 at both ends and the bottom mold 1 are rotated through the hinge point to open and close the mold.
[0057] Embodiment 8: Based on Embodiment 6, a slide rail 9 is provided under the bottom mold 1, and a roller 10 sliding along the slide rail 9 is provided at the lower end of the side mold 2.
[0058] The rollers 10 and the slide rails 9 are provided to realize the convenient and positioned opening and closing of the side mold 2 .
[0059] In Example 9, the number of side molds 2 is two, and the sliding of the side molds 2 can be adjusted by the scheme in Example 7 or 8.
[0060] Embodiment 9: Based on embodiment 8, Figure 3 , 4 As shown in Figures 5, the side molds 2 are opened and closed by sliding the rollers 10 on the slide rails 9. The side molds 2 are provided in three numbers. The middle group of side molds 2 is fixedly connected to the bottom mold 1, and the side molds 2 on both sides are movably connected to the bottom mold 1. The schemes in Examples 7 or 8 can be used for movable adjustment.
[0061] Embodiment 10: Based on embodiment 8, Figure 7 As shown, in order to improve the production efficiency, the number of side molds 2 is greater than three.
[0062] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A special mold for a wood-like concrete pile with a plug-in connection, the special mold comprising a side mold (2) and a bottom mold (1), the cavity formed by closing the side mold (2) and the bottom mold (1) constitutes a casting mold cavity (7) for a special-shaped wood-like concrete pile, and end plates for sealing the casting mold cavity (7) are installed at both longitudinal ends of the casting mold cavity (7), characterized in that: An inner frame (3) is arranged in the casting mold cavity (7), and a lower opening groove (6) and a plug column (5) that can be plugged into each other are arranged on the inner frame (3). A positioning device for fixing the inner frame (3) is arranged on the bottom mold (1), and the positioning device is configured as a pin rod (8) and a positioning piece (11). The bottom mold (1) is rotatably mounted with a pin rod (8), and the positioning piece (11) is fixed to the upper end of the pin rod (8). The positioning piece (11) extends into the lower opening groove (6), and the outer contour of the positioning piece (11) is rotationally fitted with the inner contour of the lower opening groove (6).
2. The special mold for imitation wood concrete piles with plug-in connection according to claim 1 is characterized in that: The thickness of the positioning sheet (11) is smaller than the opening width of the lower opening groove (6); the opening angle of the lower opening groove (6) is smaller than 180 degrees; the lower end outer wall of the lower opening groove (6) is pressed onto the bottom mold (1); and the inner contour of the lower opening groove (6) can be set to be circular, square, polygonal or a combination of shapes.
3. The special mold for imitation wood concrete piles with plug-in connection according to claim 2 is characterized in that: A central through hole (4) is provided in the middle of the inner frame (3), and a fixing structure cooperating with the inner frame (3) is provided on the side wall of the end plate.
4. The special mold for imitation wood concrete piles with plug-in connection according to claim 3 is characterized in that: The fixing structure is configured as a convex tube, which is plugged into the middle through hole (4), and the outer diameter of the end of the convex tube is smaller than the inner diameter of the middle through hole (4).
5. The special mold for imitation wood concrete piles with plug-in connection according to claim 3 is characterized in that: The fixing structure is provided as an elastic layer such as ethylene propylene diene monomer rubber EPDM, styrene SBS, SIS or a groove, and the end of the inner skeleton (3) is inserted into the elastic layer or the groove.
6. The special mold for imitation wood concrete piles with plug-in connection according to claim 1 is characterized in that: The side mold (2) extends longitudinally, is in the shape of an arc, and has an arc angle less than π / 2. An imitation wood grain mold sheet or a concave-convex groove with imitation wood grain is provided on the inner wall of the arc of the side mold (2). The bottom mold (1) extends longitudinally, is in the shape of a plane, an arc surface, or a combination of a plane and an arc surface. A locking device (12) for fixing the casting mold cavity (7) is provided on the side mold (2), and the locking device (12) is at least one of a quick locking buckle, a latch, or a screw nut locker.
7. The special mold for imitation wood concrete piles with plug-in connection according to claim 6 is characterized in that: The side mold (2) and the bottom mold (1) are movably connected.
8. The special mold for imitation wood concrete piles with plug-in connection according to claim 7 is characterized in that: At least one hinge point is provided at the lower overlap of the bottom mold (1) and the side mold (2), and the hinge opening and closing point is located below the side mold (2). The side molds (2) at both ends and the bottom mold (1) are rotated through the hinge point to open and close the mold.
9. The special mold for imitation wood concrete piles with plug-in connection according to claim 7, characterized in that: A slide rail (9) is arranged below the bottom mold (1), and a roller (10) that slides along the slide rail (9) is arranged at the lower end of the side mold (2). The side mold (2) opens and closes the mold by sliding the roller (10) on the slide rail (9).
10. The special mold for imitation wood concrete piles with plug-in connection according to claim 7, characterized in that: The number of the side molds (2) provided is two.
11. The special mold for imitation wood concrete piles with plug-in connection according to claim 7, characterized in that: The number of the side molds (2) is three, a middle group of side molds (2) is fixedly connected to the bottom mold (1), and the side molds (2) on both sides are movably connected to the bottom mold (1).
12. The special mold for imitation wood concrete piles with plug-in connection according to claim 9, characterized in that: The number of the side molds (2) provided is greater than three.