PVC film raw and auxiliary material stirring device
Three-dimensional stirring of PVC membrane raw and auxiliary materials is achieved through multi-rotating shafts and adjustment components. Combined with cleaning components, the problem of low mixing efficiency in the prior art is solved and product quality and performance is improved.
Patent Information
- Application Number
- CN202421157209.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-26
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-26
AI Technical Summary
In the production of existing PVC films, the single stirring method leads to low mixing efficiency, and the inability to achieve all-round and uniform mixing of materials, affecting product quality.
A PVC membrane raw and auxiliary material stirring device is designed to realize three-dimensional stirring through multi-rotating shafts and adjustment components. Combined with cleaning components and swing components, it ensures dynamic changes in the agitating shaft and tank cleaning, eliminates stirring dead angles, and improves mixing uniformity.
It achieves better mixing effect of materials, improves product quality and performance, ensures overall uniformity and quality consistency of the mixture, and improves stirring efficiency.
Smart Images

Figure CN222270861U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PVC film production, in particular to a stirring device for raw and auxiliary materials of PVC films. Background Art
[0002] During the production process of PVC film, the raw material PVC resin and various auxiliary materials such as stabilizers, fillers, pigments, etc. need to be fed into a stirring device. Under the action of the stirring mechanism, the raw materials and auxiliary materials are fully contacted and fused to form a uniform mixture, preparing for the subsequent plasticization and molding process.
[0003] In the prior art, a Chinese utility model patent with application number 202021491720.X discloses a high-speed mixer for PVC film production. By adjusting the temperature of the raw materials during stirring and mixing to keep it within a reasonable range, the problem of the quality of the raw materials being affected by excessively high or low temperature is avoided, thereby improving the quality of the product.
[0004] However, in the process of stirring the mixed materials by the blades through the motor-driven central axis, the stirring method is single and the materials cannot be mixed in all directions, resulting in uneven and insufficient stirring of the materials, which seriously affects the stirring efficiency. Utility Model Content
[0005] In view of this, the utility model provides a PVC film raw and auxiliary material stirring device, aiming to solve the problem of low mixing efficiency in the prior art.
[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: a PVC film raw and auxiliary material stirring device, comprising:
[0007] A tank body, with a feed channel on the top and a discharge channel on the bottom, and a jacket on the outside of the tank body, with a water inlet and a water outlet on the jacket;
[0008] A first rotating shaft is vertically arranged in the tank body, with its top passing through the tank body and connected to the output end of the first motor, and its bottom connected to the middle of the connecting frame;
[0009] Two second rotating shafts are respectively and vertically and rotatably arranged at the two ends of the connecting frame, and the lower ends of the two second rotating shafts are each provided with an adjustment frame, and each of the adjustment frames is vertically provided with a stirring shaft;
[0010] A first gear is coaxially arranged on the top wall of the tank body with the first rotating shaft, and a second gear is arranged on the upper end of each second rotating shaft, and the two second gears are meshed with the first gear;
[0011] The cleaning component is arranged in the tank body and is used for cleaning the bottom and side walls of the tank body.
[0012] A further improvement of the utility model is that a first slide is horizontally arranged on the adjustment frame, a first slider is slidably arranged in the first slide, the upper end of the stirring shaft is connected to the first slider, and when the second rotating shaft rotates, the first slider can be driven to slide back and forth through the adjustment component.
[0013] A further improvement of the present invention is that the adjustment component comprises:
[0014] A reciprocating screw is rotatably disposed in the first slideway, and one end of the reciprocating screw passes through the adjustment frame and is provided with a first bevel gear;
[0015] The fixed shaft is coaxially arranged at the end of the connecting frame with the second rotating shaft, the second rotating shaft is connected to and penetrates the fixed shaft rotating shaft, and a second bevel gear is arranged on the fixed shaft, and the second bevel gear is meshed with the first bevel gear.
[0016] A further improvement of the utility model is that the cleaning component comprises:
[0017] A cleaning shaft is vertically arranged in the middle of the tank body, and its lower end is connected to and penetrates the rotating shaft of the tank body, and then connected to the output end of the second motor;
[0018] A plurality of cleaning plates are arranged along the radial direction of the cleaning shaft and are evenly distributed in the circumferential direction of the cleaning shaft, and the lower end of each cleaning plate is slidably connected to the bottom of the tank body;
[0019] A plurality of support plates are respectively arranged vertically on the plurality of cleaning plates, and a scraper is arranged on one side of each cleaning plate close to the side wall of the tank body, and a first end of the scraper away from the support plate is slidably connected to the side wall of the tank body.
[0020] A further improvement of the utility model is that a sliding rod is horizontally arranged at the second end of the scraper, and after the sliding rod is slidably connected and penetrated with the support plate, a limiting boss is arranged, and a first spring is sleeved on the sliding rod, and two ends of the first spring respectively press against the scraper and the support plate.
[0021] A further improvement of the utility model is that a rubber coating is provided on the first end of the scraper.
[0022] A further improvement of the utility model is that a hopper is arranged above the feeding channel.
[0023] A further improvement of the utility model is that a rotatable rotating rod is horizontally arranged in the feeding channel, a material discharging rod is radially arranged on the rotating rod, the upper end of the material discharging rod extends into the hopper, and the rotating rod can rotate alternately forward and reverse under the action of the swing component.
[0024] A further improvement of the utility model is that the swing assembly comprises:
[0025] A third gear is disposed on the rotating rod;
[0026] A first rack is slidably disposed on the feeding channel, and the first rack is meshed with the third gear, and a guide groove is disposed at an end of the first rack;
[0027] The third motor is arranged on the tank body, and a driving rod is arranged at an output end of the third motor. A sliding rod arranged at a free end of the driving rod is slidably connected with the guide groove.
[0028] Due to the adoption of the above technical solution, the technical progress achieved by the utility model is:
[0029] The utility model provides a PVC film raw and auxiliary material stirring device. When a driving motor drives the first rotating shaft to rotate, it can drive the connecting frame to rotate with the first rotating shaft as the center, and then drive the second rotating shaft to rotate under the cooperation of the first gear and the second gear. The stirring shaft is driven to rotate by the first rotating shaft and the two second rotating shafts, which can realize three-dimensional stirring of the material in the tank body, improve the mixing uniformity of the raw materials, and help to improve the quality and performance of the final product.
[0030] The above technical progress is mainly achieved by the following detailed technical improvements:
[0031] 1. When the second rotating shaft rotates, the first slider can be adjusted to slide back and forth along the first slideway, thereby realizing the dynamic change of the position of the stirring shaft. The horizontal movement of the first slider can make the stirring shaft more fully contact the materials in different areas of the tank body, eliminate the stirring dead angle, achieve a better mixing effect, and improve the mixing efficiency and product quality.
[0032] 2. The cleaning component can clean the bottom and side walls of the tank. By continuously cleaning the adhesion on the side walls, it ensures that all raw materials are fully involved in the mixing process, avoiding excessive concentration of local raw materials or the formation of uneven clumps, thereby improving the overall uniformity and quality consistency of the mixture. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0034] Figure 1 This is a schematic diagram of the structure of a stirring device for raw and auxiliary materials of PVC film according to the utility model;
[0035] Figure 2 This is a schematic diagram of the structure of the adjustment assembly of the utility model;
[0036] Figure 3 This is a schematic diagram of the structure of the cleaning component of the utility model;
[0037] Figure 4 It is a structural schematic diagram of the swing assembly of the utility model;
[0038] Description of reference numerals:
[0039] 10-tank body, 11-feeding channel, 12-discharging channel, 13-jacket, 14-water inlet, 15-water outlet, 20-first rotating shaft, 21-first motor, 22-connecting frame, 23-second rotating shaft, 24-adjusting frame, 25-stirring shaft, 26-first slideway, 27-first slider, 28-adjusting assembly, 281-reciprocating screw, 282-first bevel gear, 283-fixed shaft, 284-second bevel gear, 30-first Gear, 31-second gear, 40-cleaning assembly, 41-cleaning shaft, 42-second motor, 43-cleaning plate, 44-support plate, 45-scraper, 46-sliding rod, 47-first spring, 48-limiting boss, 50-hopper, 51-rotating rod, 52-discharging rod, 53-swinging assembly, 531-third gear, 532-first rack, 533-guide groove, 534-third motor, 535-driving rod, 536-sliding rod. DETAILED DESCRIPTION
[0040] The following will be combined with the accompanying drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, in the following description, specific details such as specific system structures and technologies are proposed for the purpose of explanation rather than limitation, so as to thoroughly understand the embodiments of the utility model. However, it should be clear to those skilled in the art that the utility model can also be implemented in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems, devices, circuits, and methods are omitted to prevent unnecessary details from hindering the description of the utility model.
[0041] The utility model provides a PVC film raw and auxiliary material stirring device, according to the attached manual Figure 1 To Attachment Figure 4 It can be seen that a PVC film raw and auxiliary material stirring device mainly includes the following parts or components: a tank body 10, a first rotating shaft 20, a second rotating shaft 23, a first gear 30, and a cleaning assembly 40. The connection relationship of each part or component is as follows:
[0042] A feeding channel 11 is provided at the top of the tank body 10, a discharging channel 12 is provided at the bottom, and a jacket 13 is provided on the outside of the tank body 10, and a water inlet 14 and a water outlet 15 are provided on the jacket 13; the first rotating shaft 20 is vertically arranged in the tank body 10, and its top passes through the tank body 10 and is connected to the output end of the first motor 21, and its bottom is connected to the middle part of the connecting frame 22; the two second rotating shafts 23 are respectively vertically and rotatably arranged at the two ends of the connecting frame 22, and the lower ends of the two second rotating shafts 23 are provided with adjustment frames 24, and each adjustment frame 24 is vertically provided with a stirring shaft 25; the first gear 30 is coaxially arranged on the top wall of the tank body 10 with the first rotating shaft 20, and the upper end of each second rotating shaft 23 is provided with a second gear 31, and the two second gears 31 are meshed with the first gear 30; the cleaning component 40 is arranged in the tank body 10, for cleaning the bottom and side walls of the tank body 10.
[0043] During use, the operator can put the raw materials and auxiliary materials into the tank body 10 through the feeding channel 11, and the main agitator driven by the first rotating shaft 20 and the stirring shafts 25 on the two second rotating shafts 23 work together to form a three-dimensional stirring effect, thereby ensuring that the raw and auxiliary materials of the PVC film are mixed evenly, improving the dispersion efficiency of the materials, and greatly improving the quality of the finished PVC film. In addition, the design of the jacket 13 on the outside of the tank body 10 allows heating or cooling by circulating water, accurately controlling the reaction temperature, and maintaining the optimal reaction temperature can accelerate the chemical reaction, shorten the reaction time, and improve production efficiency.
[0044] When the first motor 21 is started, the first rotating shaft 20 begins to rotate, and drives the two second rotating shafts 23 to rotate around the first rotating shaft 20 through the connecting frame 22. Since the second gears 31 arranged on the upper ends of the two second rotating shafts 23 are meshed with the first gear 30 arranged on the top wall of the tank body 10, when the second rotating shaft 23 rotates with the first rotating shaft 20, the two second gears 31 are driven to rotate on their own with the cooperation of the first gear 30 and the second gear 31, thereby driving the second rotating shaft 23 to rotate. When the second rotating shaft 23 rotates, it can drive the stirring shaft 25 on the adjusting frame 24 to rotate around the second rotating shaft 23, thereby mixing the materials.
[0045] The cleaning component 40 can clean the bottom and side walls of the tank body 10. By continuously cleaning the adhesions on the side walls, it ensures that all raw materials fully participate in the mixing process, avoids excessive concentration of local raw materials or the formation of uneven clumps, thereby improving the overall uniformity and quality consistency of the mixture, and reduces side wall adhesion so that more raw materials are effectively utilized, reducing waste. At the same time, it can also effectively prevent uneven distribution and possible overheating of raw materials during the mixing process, ensuring the high quality of the final product.
[0046] As an embodiment, according to the attached Figure 1 It can be seen that a first slideway 26 is horizontally arranged on the adjustment frame 24, a first slider 27 is slidably arranged in the first slideway 26, the upper end of the stirring shaft 25 is connected to the first slider 27, and when the second rotating shaft 23 rotates, the first slider 27 can be driven to slide back and forth through the adjustment component 28.
[0047] The rotation of the second rotating shaft 23 drives the adjusting assembly 28, so that the first slider 27 slides back and forth along the first slide 26, thereby realizing the dynamic change of the position of the stirring shaft 25. The horizontal movement of the first slider 27 can make the stirring shaft 25 more fully contact the materials in different areas of the tank body 10, eliminate the stirring dead angle, achieve a better mixing effect, and improve the mixing efficiency and product quality.
[0048] In this embodiment, according to the specification Figure 1 It can be seen that the adjustment component 28 includes: a reciprocating screw 281 rotatably arranged in the first slide 26, and after one end of the reciprocating screw 281 passes through the adjustment frame 24, a first bevel gear 282 is arranged; a fixed shaft 283 and a second rotating shaft 23 are coaxially arranged at the end of the connecting frame 22, the second rotating shaft 23 is connected to and passes through the fixed shaft 283, and a second bevel gear 284 is arranged on the fixed shaft 283, and the second bevel gear 284 is meshed with the first bevel gear 282.
[0049] When the second rotating shaft 23 rotates on the connecting frame 22, it can drive the adjusting frame 24 and the reciprocating screw 281 on the adjusting frame 24 to rotate around the second rotating shaft 23, so that the first bevel gear 282 on the reciprocating screw 281 rotates around the second main bevel gear on the fixed shaft 283, while driving the reciprocating screw 281 to rotate. When the reciprocating screw 281 rotates, it can drive the slider to slide back and forth in the slideway, so as to adjust the position of the stirring paddle. It has good transmission efficiency and stability, and the overall structure is more compact.
[0050] As an embodiment, according to the attached Figure 1It can be seen that the cleaning assembly 40 includes: a cleaning shaft 41 is vertically arranged in the middle of the tank body 10, and its lower end is connected to the rotating shaft of the tank body 10 and penetrates through it, and is connected to the output end of the second motor 42; a plurality of cleaning plates 43 are arranged along the radial direction of the cleaning shaft 41, and are evenly distributed in the circumferential direction of the cleaning shaft 41, and the lower end of each cleaning plate 43 is slidably connected to the bottom of the tank body 10; a plurality of support plates 44 are respectively vertically arranged on the plurality of cleaning plates 43, and a scraper 45 is provided on one side of each cleaning plate 43 close to the side wall of the tank body 10, and the first end of the scraper 45 away from the support plate 44 is slidably connected to the side wall of the tank body 10.
[0051] The cleaning shaft 41 is connected to the second motor 42, ensuring that the cleaning plate 43 rotates under the drive of the second motor 42, and can continuously clean the bottom of the tank body 10 to prevent the material from adhering to the bottom of the tank body 10. And through the rotational motion, under the coordinated action of the scraper 45, the adhesion on the side wall of the tank body 10 is removed, so that the material is effectively utilized while preventing the raw material from being overheated and affecting the product quality. After the mixed mixture is discharged, the side wall and the ground of the tank body 10 can be cleaned by the cleaning plate 43 and the scraper 45 to keep the tank clean and avoid material accumulation affecting the quality of the next batch.
[0052] In this embodiment, according to the specification Figure 1 It can be seen that a sliding rod 46 is horizontally arranged at the second end of the scraper 45. After the sliding rod 46 is slidably connected and penetrated with the support plate 44, a limiting boss 48 is arranged. A first spring 47 is sleeved on the sliding rod 46, and the two ends of the first spring 47 respectively press against the scraper 45 and the support plate 44.
[0053] The function of the first spring 47 is to provide a variable pressure, so that the scraper 45 can automatically adjust the contact pressure according to the shape or slight deformation of the side wall of the tank body 10, and can maintain a constant and moderate contact force between the scraper 45 and the side wall of the tank body 10, which can not only effectively scrape off the adhered substances, but also reduce the wear on the tank body 10, so that the scraper 45 always maintains a good scraping effect on the side wall of the tank body 10, ensuring the cleaning efficiency and stability of the effect.
[0054] In this embodiment, according to the specification Figure 1 It can be seen that a rubber coating is provided at the first end of the scraper 45. With the good flexibility and wear resistance of the rubber coating, the direct impact and scratching of the scraper 45 on the side wall of the tank body 10 during operation can be effectively reduced, the tank body 10 can be protected from damage, and the service life of the tank body 10 can be extended. In addition, the rubber coating increases the friction between the scraper 45 and the side wall of the tank body 10, thereby improving the cleaning efficiency.
[0055] In this embodiment, according to the specification Figure 1It can be seen that a hopper 50 is arranged above the feeding channel 11. A rotatable rotating rod 51 is horizontally arranged in the feeding channel 11, and a material discharging rod 52 is radially arranged on the rotating rod 51. The upper end of the material discharging rod 52 extends into the hopper 50, and the rotating rod 51 can rotate forward and reverse alternately under the action of the swing assembly 53.
[0056] When raw materials need to be added, the hopper 50 above the feed channel 11 can ensure that the raw materials can enter the mixing tank 10 in an orderly and continuous manner. The material dispersing rod 52 rotates alternately forward and reversely driven by the rotating rod 51, which can effectively disperse the materials in the hopper 50 evenly into the feed channel 11, thereby avoiding accumulation or blockage of materials during feeding, ensuring that the materials enter the subsequent processing links evenly and continuously, and improving the uniformity of mixing or processing.
[0057] In this embodiment, according to the specification Figure 1 It can be seen that the swing assembly 53 includes: a third gear 531 is arranged on the rotating rod 51; a first rack 532 is slidably arranged on the feed channel 11, and the first rack 532 is meshed with the third gear 531, and a guide groove 533 is arranged at the end of the first rack 532; a third motor 534 is arranged on the tank body 10, and a driving rod 535 is arranged at its output end, and a sliding rod 536 arranged at the free end of the driving rod 535 is slidably connected to the guide groove 533.
[0058] The third motor 534 is started, and the driving rod 535 at its output end begins to rotate, which is transmitted to the guide groove 533 of the first rack 532 through the sliding rod 536 at the free end of the driving rod 535, driving the first rack 532 to slide back and forth. As the first rack 532 slides, it meshes with the third gear 531 provided on the rotating rod 51, so that the rotating rod 51 rotates during the sliding process. Because the third gear 531 is meshed with the first rack 532, the rotation direction of the rotating rod 51 will change with the sliding direction of the first rack 532, thereby realizing alternating forward and reverse swinging.
[0059] It should be noted that, in this patent application, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, the sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".
[0060] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention, and should be included in the protection scope of the present invention.
Claims
1. A stirring device for raw and auxiliary materials of PVC film, characterized in that: include: A tank body, with a feed channel on the top and a discharge channel on the bottom, and a jacket on the outside of the tank body, with a water inlet and a water outlet on the jacket; A first rotating shaft is vertically arranged in the tank body, with its top passing through the tank body and connected to the output end of the first motor, and its bottom connected to the middle of the connecting frame; Two second rotating shafts are respectively and vertically and rotatably arranged at the two ends of the connecting frame, and the lower ends of the two second rotating shafts are each provided with an adjustment frame, and each of the adjustment frames is vertically provided with a stirring shaft; A first gear is coaxially arranged on the top wall of the tank body with the first rotating shaft, and a second gear is arranged on the upper end of each second rotating shaft, and the two second gears are meshed with the first gear; The cleaning component is arranged in the tank body and is used for cleaning the bottom and side walls of the tank body.
2. A PVC film raw and auxiliary material stirring device according to claim 1, characterized in that: A first slideway is horizontally arranged on the adjustment frame, a first slider is slidably arranged in the first slideway, the upper end of the stirring shaft is connected to the first slider, and when the second rotating shaft rotates, the first slider can be driven to slide back and forth through the adjustment component.
3. A PVC film raw and auxiliary material stirring device according to claim 2, characterized in that: The adjustment component comprises: A reciprocating screw is rotatably disposed in the first slideway, and one end of the reciprocating screw passes through the adjustment frame and is provided with a first bevel gear; The fixed shaft is coaxially arranged at the end of the connecting frame with the second rotating shaft, the second rotating shaft is connected to and penetrates the fixed shaft rotating shaft, and a second bevel gear is arranged on the fixed shaft, and the second bevel gear is meshed with the first bevel gear.
4. A PVC film raw and auxiliary material stirring device according to claim 1, characterized in that: The cleaning component includes: A cleaning shaft is vertically arranged in the middle of the tank body, and its lower end is connected to and penetrates the rotating shaft of the tank body, and then connected to the output end of the second motor; A plurality of cleaning plates are arranged along the radial direction of the cleaning shaft and are evenly distributed in the circumferential direction of the cleaning shaft, and the lower end of each cleaning plate is slidably connected to the bottom of the tank body; A plurality of support plates are respectively arranged vertically on the plurality of cleaning plates, and a scraper is arranged on one side of each cleaning plate close to the side wall of the tank body, and a first end of the scraper away from the support plate is slidably connected to the side wall of the tank body.
5. A PVC film raw and auxiliary material stirring device according to claim 4, characterized in that: A sliding rod is horizontally arranged at the second end of the scraper. After the sliding rod is slidably connected and penetrates the support plate, a limiting boss is arranged. A first spring is sleeved on the sliding rod. Two ends of the first spring respectively press against the scraper and the support plate.
6. A PVC film raw and auxiliary material stirring device according to claim 5, characterized in that: The first end of the scraper is provided with a rubber coating.
7. A PVC film raw and auxiliary material stirring device according to any one of claims 1 to 6, characterized in that: A hopper is arranged above the feeding channel.
8. A PVC film raw and auxiliary material stirring device according to claim 7, characterized in that: A rotatable rotating rod is horizontally arranged in the feeding channel, a material discharging rod is radially arranged on the rotating rod, the upper end of the material discharging rod extends into the hopper, and the rotating rod can rotate forward and reverse alternately under the action of the swing component.
9. A PVC film raw and auxiliary material stirring device according to claim 8, characterized in that: The swing assembly comprises: A third gear is disposed on the rotating rod; A first rack is slidably disposed on the feeding channel, and the first rack is meshed with the third gear, and a guide groove is disposed at an end of the first rack; The third motor is arranged on the tank body, and a driving rod is arranged at an output end of the third motor. A sliding rod arranged at a free end of the driving rod is slidably connected with the guide groove.