Round product binding device
The rolling device for round products automates burr removal in circular thin-walled plastic products, enhancing safety and efficiency by using a motor-driven friction rod, thereby improving product quality and reducing manual labor and maintenance costs.
Patent Information
- Application Number
- CN202420736784.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-11
AI Technical Summary
Existing methods for removing burrs from circular thin-walled plastic products are inefficient, prone to accidents, and result in inconsistent deburring quality due to manual techniques, leading to high scrap rates and low production efficiency.
A rolling device comprising a bottom box, positioning base, movable plate, cylinder, motor, pressure plate, and friction rod, which automates the deburring process by rotating the friction rod against the product edge to remove burrs, with a replaceable plug-in block for the support arm to reduce maintenance costs.
The device enhances safety, improves product quality, and significantly increases production efficiency by automating the deburring process while reducing operator workload and replacement costs.
Smart Images

Figure CN222270985U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a rolling device for round products, belonging to the field of processing thin-wall plastic products. Background Art
[0002] After the injection molding of circular thin-walled plastic products, the injection pressure needs to be increased due to product structure problems. Excessive pressure will leave burrs around the product, which will affect the appearance of the entire product. Therefore, the burrs need to be removed in a standardized manner to ensure that the appearance of the product meets the product appearance requirements. In order to remove the burrs, the traditional method is mainly to use a utility knife to cut the burrs to make the appearance smooth. Workers use utility knives for a long time, which is prone to accidents caused by utility knives. At the same time, since plastic products will harden after cooling, it is difficult to cut with a utility knife and requires force, which is more likely to fail to cut and uneven cutting. In addition, the burrs of products processed by this method have different individual factors due to different manual techniques. The incision of the gate material of some products cannot meet the requirements of the product appearance, the scrap rate is high, and the manual processing efficiency is low. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model aims to provide a rolling device for round products to solve the problems raised in the above-mentioned background technology. The utility model reduces the workload of operators and improves product quality.
[0004] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical scheme: a rolling device for circular products, comprising a bottom box, a positioning base for limiting the position of the circular product is installed on the upper surface of the bottom box, a horizontally arranged movable plate is arranged just above the positioning base, four corners of the upper surface of the movable plate are penetrated by sliding sleeves connected and fixed to the movable plate, the four sliding sleeves are respectively sleeved on four guide columns, the lower end of the guide column is connected and fixed to the bottom box, the upper end of the guide column is connected and fixed to the top plate, a vertically arranged cylinder is installed on the upper surface of the top plate, the movable end of the cylinder is connected and fixed to the movable plate, a motor is installed on the upper surface of the movable plate, the output shaft of the motor penetrates the movable plate and is rotatably connected with a pressure plate for pressing the circular product, a support arm is arranged between the pressure plate and the movable plate, the support arm is sleeved on the motor output shaft and connected and fixed to the motor output shaft, the end of the support arm away from the motor output shaft is installed with a connecting seat through a connecting piece, and the connecting seat is connected and fixed to a friction rod for grinding burrs on the surface of the circular product.
[0005] Furthermore, the connecting piece includes a plug-in block, and the upper surface of the support arm is recessed downward on one side away from the motor output shaft to form a plug-in slot, and two small holes are provided at the bottom of the plug-in slot. The plug-in block is inserted in the plug-in slot, and the lower surface of the plug-in block is provided with two threaded holes aligned with the small holes, and the lower surface of the connecting seat is provided with two connecting screws aligned with the small holes, and one end of the connecting screw passes through the small hole and is threadedly connected in the threaded hole.
[0006] Furthermore, a rectangular opening is provided on the upper surface of the top plate, and the rectangular opening is arranged directly above the motor, and the size of the rectangular opening is larger than the outer size of the motor.
[0007] Furthermore, the top plate is installed at an upper position inside the shielding cover, the shielding cover is a U-shaped structure, the movable plate is slidably installed inside the shielding cover, and the lower end of the shielding cover is connected and fixed to the bottom box.
[0008] Furthermore, a positioning seat is connected and fixed to one end of the support arm close to the motor, the positioning seat is sleeved on the output shaft of the motor, and the positioning seat is connected and fixed to the output shaft of the motor by bolts.
[0009] Furthermore, vertical holes are provided at four corners of the upper surface of the movable plate, and the sliding sleeves are fixed in the vertical holes.
[0010] Beneficial effects of the utility model:
[0011] 1. The cylinder presses down to make the pressure plate press the round product tightly. The motor drives the support arm and the friction rod to rotate with the motor as the center. The friction rod will rub the edge of the round product to achieve the purpose of removing the burrs of the round product. When the cylinder rises, the pressure plate, movable plate, motor and other components return to the origin. Compared with manual deburring, it is safer and improves product quality. The rotary rolling process is adopted, the burrs of plastic products can be quickly removed, reducing the workload of operators and greatly improving production efficiency.
[0012] 2. Insert the plug-in block into the plug-in slot on the support arm to connect the plug-in block and the support arm. When the threads in the threaded hole are damaged during frequent disassembly and assembly of the connecting screws, the plug-in block can be replaced without replacing the support arm, thereby reducing replacement costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
[0014] Figure 1 This is a structural schematic diagram of a hemming device for a circular product of the utility model;
[0015] Figure 2 This is a three-dimensional diagram of a hemming device for a circular product of the utility model from another perspective;
[0016] Figure 3 It is a schematic diagram of the assembly of a friction rod, a support arm, a pressure plate and a motor in a hemming device for a round product of the utility model;
[0017] Figure 4 It is a cross-sectional view of a support arm in a hemming device for a circular product of the utility model;
[0018] Figure 5 It is a three-dimensional diagram of a plug-in block in a hemming device for a circular product of the utility model;
[0019] Figure 6 It is a three-dimensional diagram of a positioning base in a hemming device for a circular product of the utility model;
[0020] Figure 7 It is a three-dimensional diagram of a circular product in a hemming device for a circular product of the utility model;
[0021] In the figure: 1- bottom box, 2- positioning base, 3- guide column, 4- circular product, 5- sliding sleeve, 6- moving plate, 7- top plate, 8- rectangular opening, 9- cylinder, 10- motor, 11- pressure plate, 12- shielding cover, 13- connecting seat, 14- friction rod, 15- support arm, 16- plug-in block, 17- connecting screw, 18- positioning seat, 19- threaded hole, 20- plug-in slot, 21- small hole. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0023] See also Figure 1 and Figure 2 The utility model provides a technical solution: a rolling device for round products, including a bottom box 1, a positioning base 2 for limiting the position of a round product 4 is installed on the upper surface of the bottom box 1, a horizontally arranged moving plate 6 is arranged just above the positioning base 2, four vertical holes are opened at the four corners of the upper surface of the moving plate 6, and sliding sleeves 5 are connected and fixed in the vertical holes. The four sliding sleeves 5 are respectively sleeved on four guide columns 3, the lower end of the guide column 3 is connected and fixed to the bottom box 1, and the upper end of the guide column 3 is connected and fixed to the top plate 7, and the guide column 3 and the sliding sleeve 5 cooperate with each other to limit the moving trajectory of the moving plate 6.
[0024] See also Figure 1 , Figure 2 , Figure 3 , Figure 6 and Figure 7A vertically arranged cylinder 9 is installed on the upper surface of the top plate 7, and the movable end of the cylinder 9 is connected and fixed to the movable plate 6. A motor 10 is installed on the upper surface of the movable plate 6. The output shaft of the motor 10 passes through the movable plate 6 and is rotatably connected to a pressure plate 11 for pressing the round product 4. A support arm 15 is provided between the pressure plate 11 and the movable plate 6. The support arm 15 is sleeved on the output shaft of the motor 10 and is connected and fixed to the output shaft of the motor 10, wherein one end of the support arm 15 close to the motor 10 is connected and fixed with a positioning seat 18, which is sleeved on the output shaft of the motor 10, and the positioning seat 18 is connected and fixed to the output shaft of the motor 10 by bolts, and the positioning seat 18 plays the role of connecting the support arm 15 and the output shaft of the motor 10, and the support arm 15 is provided with a connecting seat 13 at one end away from the output shaft of the motor 10, and the connecting seat 13 is connected and fixed to a friction rod 14 used for grinding burrs on the surface of the circular product 4. The cylinder 9 is pressed down to make the pressure plate 11 press the circular product 4, and the motor 10 drives the support arm 15 and the friction rod 14 to rotate around the motor 10. The friction rod 14 will rub the edge of the circular product 4 to achieve the purpose of removing the burrs of the circular product 4. When the cylinder 9 rises, the pressure plate 11, the movable plate 6, the motor 10 and other components return to the origin. Compared with manual deburring, it is safer and improves product quality. By adopting the rotary rolling process, the burrs of plastic products can be quickly removed, which reduces the workload of operators and greatly improves production efficiency.
[0025] See also Figure 3-Figure 5 The upper surface of the support arm 15 is recessed downward on one side away from the output shaft of the motor 10 to form a plug-in slot 20. Two small holes 21 are provided at the bottom of the plug-in slot 20. A plug-in block 16 is inserted in the plug-in slot 20. Two threaded holes 19 aligned with the small holes 21 are provided on the lower surface of the plug-in block 16. Two connecting screws 17 aligned with the small holes 21 are provided on the lower surface of the connecting seat 13. One end of the connecting screw 17 passes through the small hole 21 and is threadedly connected in the threaded hole 19. The plug-in block 16 is inserted into the plug-in slot 20 on the support arm 15 to realize the plug-in connection between the plug-in block 16 and the support arm 15. When the threads in the threaded hole 19 are damaged during frequent disassembly and assembly of the connecting screw 17, the plug-in block 16 can be replaced without replacing the support arm 15, thereby reducing the replacement cost.
[0026] See also Figure 1 and Figure 2 A rectangular opening 8 is provided on the upper surface of the top plate 7, and the rectangular opening 8 is arranged directly above the motor 10. The size of the rectangular opening 8 is larger than the outer size of the motor 10. The design of the rectangular opening 8 prevents the top plate 7 from affecting the movement of the motor 10. The top plate 7 is installed in the upper position inside the shielding cover 12. The shielding cover 12 is a U-shaped structure. The movable plate 6 is slidably installed in the shielding cover 12. The lower end of the shielding cover 12 is connected and fixed to the bottom box 1. Under the action of the shielding cover 12, the diffusion range of the waste chips polished on the surface of the circular product 4 is limited.
[0027] Although this specification is described according to implementation modes, not every implementation mode includes only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A hemming device for round products, comprising a bottom box (1), characterized in that: A positioning base (2) for limiting the position of the circular product (4) is installed on the upper surface of the bottom box (1); a horizontally arranged moving plate (6) is arranged directly above the positioning base (2); four corners of the upper surface of the moving plate (6) are penetrated by sliding sleeves (5) connected and fixed to the moving plate (6); the four sliding sleeves (5) are respectively sleeved on four guide columns (3); the lower end of the guide column (3) is connected and fixed to the bottom box (1); the upper end of the guide column (3) is connected and fixed to the top plate (7); a vertically arranged cylinder (9) is installed on the upper surface of the top plate (7); the movable end of the cylinder (9) is connected to the moving plate (6); The movable plate (6) is fixedly connected, a motor (10) is installed on the upper surface of the movable plate (6), the output shaft of the motor (10) passes through the movable plate (6) and is rotatably connected to a pressure plate (11) for pressing the circular product (4), a support arm (15) is provided between the pressure plate (11) and the movable plate (6), the support arm (15) is sleeved on the output shaft of the motor (10) and is fixedly connected to the output shaft of the motor (10), a connecting seat (13) is installed at one end of the support arm (15) away from the output shaft of the motor (10) through a connecting piece, and the connecting seat (13) is connected and fixed to a friction rod (14) for grinding burrs on the surface of the circular product (4).
2. The hemming device for round products according to claim 1, characterized in that: The connecting member comprises a plug-in block (16); a side of the upper surface of the support arm (15) away from the output shaft of the motor (10) is recessed downward to form a plug-in slot (20); two small holes (21) are provided at the bottom of the plug-in slot (20); the plug-in block (16) is inserted in the plug-in slot (20); two threaded holes (19) aligned with the small holes (21) are provided on the lower surface of the plug-in block (16); two connecting screws (17) aligned with the small holes (21) are provided on the lower surface of the connecting seat (13); one end of the connecting screw (17) passes through the small hole (21) and is threadedly connected in the threaded hole (19).
3. The hemming device for round products according to claim 1, characterized in that: A rectangular opening (8) is provided on the upper surface of the top plate (7), and the rectangular opening (8) is arranged directly above the motor (10). The size of the rectangular opening (8) is larger than the outer size of the motor (10).
4. The hemming device for round products according to claim 1, characterized in that: The top plate (7) is installed at an upper position inside the shielding cover (12); the shielding cover (12) is a U-shaped structure; the movable plate (6) is slidably installed inside the shielding cover (12); and the lower end of the shielding cover (12) is connected and fixed to the bottom box (1).
5. The hemming device for round products according to claim 1, characterized in that: A positioning seat (18) is connected and fixed to one end of the support arm (15) close to the motor (10); the positioning seat (18) is sleeved on the output shaft of the motor (10); and the positioning seat (18) is connected and fixed to the output shaft of the motor (10) by bolts.
6. The hemming device for round products according to claim 1, characterized in that: Vertical holes are provided at four corners of the upper surface of the movable plate (6), and the sliding sleeve (5) is fixed in the vertical holes.