Distribution structure of belt conveyor roller

By setting up nine staggered rollers on the roller cage of the belt conveyor, the problems of poor fitting of the conveyor crimp surface, large rolling resistance and difficult bulk materials to collect in the prior art are solved, and a more durable conveyor belt is achieved , lower energy consumption and greater load capacity.

CN222273192UActive Publication Date: 2024-12-31ZHEJIANG ZHITONG HUIDA MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202421191653.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2024-12-31
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The roller distribution structure of the existing belt conveyor leads to the arc-shaped concave cross-section of the conveyor belt, the crimping surface fits poorly, it is easy to fatigue and crack, the rolling resistance is large, the bulk material is not easy to gather in the center of the belt, the load capacity is small, and it can Higher consumption.

Method used

A plurality of long straight roller cages are arranged spaced along the conveying path. Nine rollers are provided on the roller cage, and the ends of the cylinder are arranged in sequence and adjacent axis are arranged in an interlaced manner along the conveying direction. First, third, seventh, The ninth roller axis is tangent to the arc A, the second, fourth, sixth, and eighth roller axis is tangent to the arc B, and the fifth roller axis is horizontally set to enhance the crimping surface fit of the roller and Bulk material collection effect.

Benefits of technology

It improves the durability and energy efficiency of the conveyor belt, and makes bulk materials easier to automatically collect into the center of the belt, increasing the load capacity, reducing manual intervention and motor energy consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a distribution structure of a belt conveyor roller. The distribution structure comprises a plurality of long straight rolling frames which are distributed along a conveying path at intervals. A plurality of rollers are erected on the rolling frames through corresponding supporting pieces, the overall pressing connection face of the rollers is matched with the bottom face of a conveying belt driven by a motor, and the rolling frames are a plurality of second rolling frames distributed along a conveying path at intervals. A first roller, a second roller, a third roller, a fourth roller, a fifth roller, a sixth roller, a seventh roller, an eighth roller and a ninth roller are erected on the second roller frame through corresponding supporting pieces, the roller ends of the nine rollers are sequentially close to one another, and the axes of the adjacent rollers are arranged in a front-back staggered mode in the conveying direction. The conveying belt is more durable and lower in energy consumption, conveyed bulk materials are more easily and automatically collected to the center of the conveying belt, and the bearing capacity of the conveying belt is larger.
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Description

Technical Field

[0001] The utility model belongs to the technical field of belt conveyors and relates to a distribution structure of rollers of a belt conveyor. Background Art

[0002] Belt conveyors are commonly used bulk material conveying equipment, and they have many specific forms. The most common structural forms are: Figure 1 , Figure 2 As shown, it includes a plurality of long straight roller frames distributed at intervals along the conveying path; a plurality of rollers are mounted on the roller frames through corresponding supporting members, and the overall crimping surfaces of the plurality of rollers are adapted to the bottom surface of the conveying belt driven by the motor; the roller frames are a plurality of A roller frames 2A distributed at intervals along the conveying path; A roller 1A, B roller 1B, and C roller 1C are mounted on the A roller frame 2A through corresponding supporting members, and the ends of the rollers are sequentially arranged close to each other, and the axes of the three rollers form a three-section two-fold concave shape as a whole, wherein the axis of the B roller 1B located in the middle is horizontally arranged, and the axes of the A roller 1A and the C roller 1C are respectively arranged at obtuse angles to the axis of the B roller 1B.

[0003] The distribution structure of belt conveyor rollers using such technology can certainly be used, but its shortcomings are:

[0004] A. After the material is loaded, the cross-section of the conveyor belt is arc-shaped and concave. The combination line of the roller crimping surface arranged in three sections of two-fold notches is not well enough in fit with the crimping surface of the conveyor belt. After long-term use, the conveyor belt is prone to local fatigue cracking at the two-fold inflection point.

[0005] B, there are only three rollers on each roller frame 2A, the rolling resistance of the conveyor belt is relatively large, and the energy consumption of the motor is relatively large.

[0006] C. The axes of the three rollers 1A, 1B and 1C are in the same vertical plane. Although the transmission is relatively stable, the transported bulk materials are not easy to automatically gather to the center of the conveyor belt. In the actual production process, if the bulk materials can be automatically gathered to the center of the conveyor belt, the workload of manual intervention can be reduced, which is more important than excessive transmission stability.

[0007] D. Since there are only three rollers on each first rolling frame 2A, the carrying capacity of the conveyor belt is not large enough. Utility Model Content

[0008] In order to overcome the deficiencies of the prior art, the utility model provides a distribution structure of belt conveyor rollers, the conveyor belt is more durable, the energy consumption is lower, the conveyed bulk materials are more easily and automatically gathered to the center of the belt, the conveyor belt has a larger carrying capacity, and the use effect is more ideal.

[0009] The technical solution adopted by the utility model to achieve the above technical purpose is: a distribution structure of belt conveyor rollers, including a plurality of long straight roller frames distributed at intervals along the conveying path; a plurality of rollers are mounted on the roller frames through corresponding supporting members, and the overall crimping surfaces of the plurality of rollers are adapted to the bottom surface of the conveying belt driven by the motor, and the roller frames are a plurality of B roller frames distributed at intervals along the conveying path; a first roller, a second roller, a third roller, a fourth roller, a fifth roller, a sixth roller, a seventh roller, an eighth roller, and a ninth roller are mounted on the B roller frames through corresponding supporting members, and the ends of the nine rollers are adjacent to each other in sequence and the axes of adjacent rollers are staggered front and back along the conveying direction.

[0010] The axes of the first roller, the third roller, the seventh roller and the ninth roller are tangent to the arc line A; the axes of the second roller, the fourth roller, the sixth roller and the eighth roller are tangent to the arc line B; the axis of the fifth roller located in the middle and lowest position is set horizontally; the arc line A and the axis of the fifth roller and the arc line B are distributed in sequence front and back along the conveying direction.

[0011] The beneficial effects of the utility model are: due to the adoption of the above structure, it has the following advantages:

[0012] A. Since the roller frame 2B is equipped with nine rollers, the pressing surfaces of the nine rollers fit better with the pressing surfaces of the conveyor belt, the conveyor belt is not prone to local fatigue cracking, and the conveyor belt is more durable;

[0013] B. Since the roller frame 2B is equipped with nine rollers, the rolling friction of the conveyor belt is smaller and the energy consumption is lower;

[0014] C. Since the ends of the nine rollers are close to each other and the axes of the adjacent rollers are staggered in the conveying direction, the transported bulk materials will be subjected to more obvious vibration similar to the road brake belt when passing through each roller frame 2B, and will be more likely to automatically gather in the center of the belt, which can reduce the workload of manual intervention;

[0015] D. Since roller rack 2B is equipped with nine rollers, the conveyor belt has a larger carrying capacity;

[0016] In summary, the utility model is more durable, has lower energy consumption, the transported bulk materials are more easily automatically gathered to the center of the belt, the conveyor belt has a larger carrying capacity, and the use effect is more ideal. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The utility model is further described below with reference to the accompanying drawings and embodiments.

[0018] Figure 1 It is a three-dimensional schematic diagram of the distribution structure of the belt conveyor roller in the prior art;

[0019] Figure 2It is a plan view of the distribution structure of the belt conveyor roller in the prior art;

[0020] Figure 3 It is a three-dimensional schematic diagram of the utility model;

[0021] Figure 4 It is a plan schematic diagram of the utility model.

[0022] The reference numerals in the accompanying drawings are as follows: roller A 1A, roller B 1B, roller C 1C, roller frame A 2A, roller frame B 2B, first roller 3a, second roller 3b, third roller 3c, fourth roller 3d, fifth roller 3e, sixth roller 3f, seventh roller 3g, eighth roller 3h, ninth roller 3i DETAILED DESCRIPTION

[0023] The embodiments of the present utility model are as follows: Figure 3 , Figure 4 As shown, a distribution structure of belt conveyor rollers includes a plurality of long straight roller frames spaced apart along a conveying path; a plurality of rollers are mounted on the roller frames via corresponding supporting members, and the overall crimping surfaces of the plurality of rollers are matched with the bottom surface of a conveying belt driven by a motor, and the roller frames are a plurality of Type B roller frames 2B spaced apart along the conveying path; a first roller 3a, a second roller 3b, a third roller 3c, a fourth roller 3d, a fifth roller 3e, a sixth roller 3f, a seventh roller 3g, an eighth roller 3h, and a ninth roller 3i are mounted on the Type B roller frames 2B via corresponding supporting members, and the ends of the nine rollers are adjacent to each other in sequence and the axes of adjacent rollers are staggered front and back along the conveying direction.

[0024] The axes of the first roller 3a, the third roller 3c, the seventh roller 3g and the ninth roller 3i are tangent to the arc line A; the axes of the second roller 3b, the fourth roller 3d, the sixth roller 3f and the eighth roller 3h are tangent to the arc line B; the axis of the fifth roller 3e located at the lowest position in the middle is set horizontally; the axes of the arc line A and the fifth roller 3e are spaced apart from the arc line B in the front and back direction.

Claims

1. A distribution structure of belt conveyor rollers, comprising a plurality of long straight roller frames spaced apart along a conveying path; a plurality of rollers are mounted on the roller frames through corresponding supporting members, and the integral pressing surfaces of the plurality of rollers are adapted to the bottom surface of a conveyor belt driven by a motor, characterized in that: The roller racks are multiple B roller racks distributed at intervals along the conveying path; the first roller, the second roller, the third roller, the fourth roller, the fifth roller, the sixth roller, the seventh roller, the eighth roller and the ninth roller are arranged on the B roller rack through corresponding supporting parts, and the ends of the nine rollers are close to each other in sequence and the axes of adjacent rollers are staggered front and back along the conveying direction.

2. The distribution structure of the belt conveyor roller according to claim 1 is characterized in that: The axes of the first roller, the third roller, the seventh roller and the ninth roller are tangent to the arc line A; the axes of the second roller, the fourth roller, the sixth roller and the eighth roller are tangent to the arc line B; the axis of the fifth roller located in the middle and lowest position is set horizontally; the arc line A and the axis of the fifth roller and the arc line B are distributed in sequence front and back along the conveying direction.