Aluminum alloy rolling bed type air-cooled material rack

Through the design of the aluminum alloy roll-bed air-cooling material rack, the transfer of the carrier unit and the air-cooling unit is used to solve the problems of uneven air cooling of aluminum alloy and the trouble of unloading, and the flexible adjustment and cooling efficiency of the air-cooling area are achieved. Improved, reducing energy loss.

CN222274605UActive Publication Date: 2024-12-31HENAN MINGSHENG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421138969.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2024-12-31
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing aluminum alloy air-cooling devices have problems with uneven cooling and energy loss. It is difficult to guide the cold air everywhere, resulting in low cooling efficiency and troublesome unloading operations.

Method used

An aluminum alloy roll-bed air-cooled material rack was designed. By regulating the carrier unit and the air-cooled unit, the supporting seat, storage cylinder, strip box, servo motor and exhaust fan are used to realize the flexibility of aluminum alloy materials. Arranged and evenly air-cooled, the air-cooled unit adopts an inclined air guide box and filter hole structure to ensure uniform air outlet.

Benefits of technology

It realizes flexible adjustment of the air-cooled area of ​​aluminum alloy materials and the simplicity of unloading operations, while improving cooling efficiency and cold air delivery effect, reducing energy losses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum alloy rolling bed type air cooling rack, which relates to the technical field of aluminum alloy cooling treatment and comprises a supporting seat, a storage cylinder positioned above the supporting seat and two strip-shaped boxes symmetrically and fixedly arranged on the surface of one side of the supporting seat, the transfer material loading unit is arranged on the storage cylinder and the strip-shaped box; the air cooling unit is arranged on the strip-shaped box; the transfer material loading unit comprises a bearing shaft, a coil spring, a supporting pad, a servo motor, a lead screw and a supporting block. According to the aluminum alloy material storage device, the supporting pad is pulled and can be flatly laid on the two strip-shaped boxes to place aluminum alloy materials, the aluminum alloy materials can horizontally move along with the supporting pad, a concentrated air cooling area can be adjusted, after the supporting block is moved to be close to the storage cylinder, when the supporting pad is pulled and rolled to the storage cylinder, the aluminum alloy materials lose bottom supporting, and automatic blanking can be conducted; the equipment enables the area of an air cooling area of aluminum alloy materials to be adjusted flexibly, and unloading operation is simple.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloy cooling treatment, in particular to an aluminum alloy coil bed type air cooling material rack. Background Art

[0002] In the aluminum alloy solid solution and aging production line, the workpiece will maintain a relatively high temperature after completing the aging process. At this time, an air cooling device is required to cool it (this cooling is different from the air quenching process) to cool the workpiece to a temperature at which personnel can unload the material. Most of the existing air cooling devices set the bellows under the material rack and cool the workpiece by blowing cold air from bottom to top. Since the wind is transported upward from the bottom of the workpiece, most of the wind energy will be lost after being blocked by the workpiece, which not only weakens the cooling effect, but also causes uneven cooling. At this time, if you want to improve the air cooling effect, you can only increase the motor power or extend the air cooling time, resulting in more energy loss.

[0003] The publication (announcement) number is CN215365845U, which discloses an improved aluminum alloy aging air cooling device, and relates to the technical field of industrial cooling equipment. The utility model includes a support seat and a material rack, and also includes a wind shield; the support seat is used to install a second bellows and a second fan connected to the second bellows, a transfer rack is installed on the top of the support seat, and a material rack for placing workpieces is provided above the transfer rack; the wind shield is arranged on the periphery of the material rack, and the wind shield includes a top plate, two brackets and a baffle; the inside of the two brackets are both installed with a first bellows and a baffle for blocking wind; the top plate is installed above the material rack through the bracket, and a first fan connected to the first bellows is installed on the top plate; the first bellows and the second bellows are both provided with a plurality of air outlets, and the openings of the air outlets are all facing the material rack. The improved aluminum alloy aging air cooling device proposed in the utility model has the advantages of uniform air cooling and high cooling efficiency, which can not only shorten the cooling time, but also reduce energy loss, thereby saving more energy.

[0004] Although the above scheme can air-cool the aluminum alloy material on the rack, the position of the aluminum alloy material on the rack is fixed, and the cold air is difficult to guide to various places. The air-cooling area of ​​the aluminum alloy material is limited and the unloading operation is troublesome. The cold air is dispersed through a large number of air outlets, and the cold air extraction effect in each area is uneven. For this reason, we propose an aluminum alloy roll bed type air-cooling rack. Utility Model Content

[0005] The main purpose of the utility model is to provide an aluminum alloy roll bed type air-cooled material rack, which solves the problems of limited air cooling area of ​​aluminum alloy materials, troublesome unloading operation and uneven cold air outlet effect in various areas by setting a movable loading unit and an air cooling unit.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions: an aluminum alloy roll bed type air-cooled material rack, comprising a support seat, a storage cylinder located above the support seat, and two strip boxes symmetrically fixedly arranged on one side surface of the support seat, and also comprising: a material transfer unit arranged on the storage cylinder and the strip box, and an air-cooling unit arranged on the strip box;

[0007] The material mobilization loading unit comprises a load-bearing shaft, a coil spring, a support pad, a servo motor, a screw rod and a support block. The load-bearing shaft is fixedly embedded in the central axis of the storage cylinder. The coil spring is wound and fixedly arranged on the outer circumferential surface of the load-bearing shaft. One end of the support pad is connected with the outer end of the coil spring. A strip discharge port is provided on the outer circumferential surface of the storage cylinder. The other end of the support pad is movably extended to the outside of the storage cylinder through the strip discharge port and is located above the strip box, and a ventilation slot is provided on the surface of the support pad. The servo motor is fixedly mounted on the inner wall of one end of one of the strip boxes. One end of the screw rod is connected to the output end of the servo motor. A total of two support blocks are provided and are respectively located on the two strip boxes, one of which is threadedly connected to the screw rod. The bottom surface of one end of the support pad away from the storage cylinder is fixedly connected to the top of the support block, and the support pad is driven by the coil spring to be wound in the storage cylinder.

[0008] The air cooling unit includes a support arm, a longitudinal support plate, an air guide box, a fan mounting box and a cover plate. The support arms are provided in two groups and are fixedly arranged on the side walls of the two strip boxes. The longitudinal support plates are provided in two groups and are respectively fixedly arranged on the top ends of the two groups of support arms. The two air guide boxes are respectively fixedly embedded in the centers of the top surfaces of the two longitudinal support plates. The cross-sectional end surface of the air guide box is in an "L" shape and the bottom end portion thereof is inclined, and the two air guide boxes are arranged opposite to each other. The fan mounting box is fixedly arranged on the top end of the air guide box, and an exhaust fan is fixedly installed inside the fan mounting box. The cover plate is placed on the top end of the fan mounting box, and a filter hole is opened on the top surface of the cover plate.

[0009] Preferably, the material transfer unit further comprises a guide rod, which is fixedly arranged on the inner wall of another strip box and movably passes through another support block.

[0010] Preferably, there are four supporting arms in total, and every two supporting arms located in the same vertical center horizontal plane form a group.

[0011] Preferably, pillars are fixedly provided at the bottom end of the support seat and the bottom surface of the strip box, support strips are fixedly provided on the sides of the pillars, and the top end of the support strips is connected to the bottom slope of the blanking inclined plate.

[0012] Preferably, a support foot is fixedly provided at the bottom end of the pillar, and the support feet are provided with four in total and distributed in a rectangular array.

[0013] Preferably, the screw rod and the bearing shaft are arranged perpendicular to each other.

[0014] Compared with the prior art, the utility model of an aluminum alloy roll bed type air-cooled material rack has the following beneficial effects:

[0015] The camming mechanism of the present invention is to move the material discharging device to the storage cylinder so that the material can be disassembled into two sections and the storage cylinder can be adjusted according to the needs of the material discharging process.

[0016] 2. In the utility model, by arranging an air cooling unit, the cold air discharged from the two groups of exhaust fans on the two fan mounting boxes can be discharged through two relatively arranged air guide boxes. The two air guide boxes whose cross-sectional end faces are in an "L" shape and whose bottom ends are inclined can cooperate with the cold air to blow toward the aluminum alloy material in opposite directions. The side surfaces and part of the top surface of the aluminum alloy material can be air-cooled. Before the outside air enters the fan mounting box, dust and debris will be blocked and isolated by the filter holes on the top surface of the cover plate, and the cover plate placed on the top of the fan mounting box can be quickly disassembled to clean and maintain the filter holes and the exhaust fans. The cold air discharge effect of the air-cooled components is uniform and easy to clean and maintain. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 This is a schematic diagram of the overall structure of an aluminum alloy roll bed type air-cooled material rack of the utility model;

[0019] Figure 2 This is a schematic diagram of the top view of the structure of an aluminum alloy roll bed type air-cooled material rack of the utility model;

[0020] Figure 3 For this utility model Figure 2 Schematic diagram of the cross-sectional structure at AA in the middle;

[0021] Figure 4 For this utility model Figure 3 Schematic diagram of the cross-section structure at BB in the middle;

[0022] Figure 5 The utility model is a front view structural schematic diagram of an aluminum alloy roll bed type air-cooled material rack.

[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0024] 1. Support seat;

[0025] 2. Move the loading unit; 201. Loading shaft; 202. Coil spring; 203. Support pad; 204. Servo motor; 205. Screw rod; 206. Support block; 207. Guide rod;

[0026] 3. Air cooling unit; 301. Support arm; 302. Longitudinal support plate; 303. Air guide box; 304. Fan installation box; 305. Cover plate;

[0027] 4. Storage cylinder;

[0028] 5. Strip box;

[0029] 6. Pillar;

[0030] 7. Support bar;

[0031] 8. Blanking inclined plate;

[0032] 9. Support legs. DETAILED DESCRIPTION

[0033] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0034] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0035] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example

[0036] like Figure 1 , Figure 2 , Figure 3 as well as Figure 4 As shown, an aluminum alloy roll bed type air-cooled material rack comprises a support base 1, a storage cylinder 4 located above the support base 1, and two strip boxes 5 symmetrically fixedly arranged on one side surface of the support base 1, and further comprises: a material transfer unit 2 arranged on the storage cylinder 4 and the strip box 5, and an air-cooling unit 3 arranged on the strip box 5;

[0037] The material mobilization loading unit 2 includes a bearing shaft 201, a coil spring 202, a support pad 203, a servo motor 204, a screw 205 and a support block 206. The bearing shaft 201 is fixedly embedded in the central axis of the storage cylinder 4. The coil spring 202 is wound and fixedly arranged on the outer circumference of the bearing shaft 201. One end of the support pad 203 is connected to the outer end of the coil spring 202. A strip discharge port is opened on the outer circumference of the storage cylinder 4. The other end of the support pad 203 is movably extended to the outer circumference of the storage cylinder 4 through the strip discharge port. The storage cylinder 4 is outside and located above the strip box 5, and a ventilation groove is opened on the surface of the support pad 203. The servo motor 204 is fixedly installed on the inner wall of one end of one of the strip boxes 5. One end of the screw rod 205 is connected to the output end of the servo motor 204. There are two support blocks 206 and they are respectively located on the two strip boxes 5. One of the support blocks 206 is threadedly connected to the screw rod 205. The bottom surface of one end of the support pad 203 away from the storage cylinder 4 is fixedly connected to the top of the support block 206.

[0038] The air cooling unit 3 includes a support arm 301, a longitudinal support plate 302, an air guide box 303, a fan mounting box 304 and a cover plate 305. The support arms 301 are provided in two groups and are fixedly arranged on the side walls of the two strip boxes 5. There are two longitudinal support plates 302 and are respectively fixedly arranged on the top ends of the two groups of support arms 301. The two air guide boxes 303 are respectively fixedly embedded in the center of the top surfaces of the two longitudinal support plates 302. The cross-sectional end surface of the air guide box 303 is in an "L" shape and the bottom end portion thereof is inclined, and the two air guide boxes 303 are arranged opposite to each other. The fan mounting box 304 is fixedly arranged on the top end of the air guide box 303, and an exhaust fan is fixedly installed inside the fan mounting box 304. The cover plate 305 is placed on the top end of the fan mounting box 304, and a filter hole is opened on the top surface of the cover plate 305.

[0039] Furthermore, the material-adjusting loading unit 2 further comprises a guide rod 207 , which is fixedly disposed on the inner wall of another strip box 5 and movably passes through another support block 206 .

[0040] Furthermore, pillars 6 are fixedly provided at the bottom end of the support seat 1 and the bottom surface of the strip box 5 , support bars 7 are fixedly provided on the side of the pillars 6 , and the top end of the support bars 7 is connected to the bottom slope of the blanking inclined plate 8 .

[0041] Furthermore, the screw rod 205 and the bearing shaft 201 are arranged perpendicular to each other.

[0042] By adjusting the loading unit 2, the equipment makes it possible to flexibly adjust the air cooling area of ​​the aluminum alloy material and to simplify the unloading operation. Example

[0043] like Figure 1 , Figure 2 , Figure 3 as well as Figure 5 As shown, an aluminum alloy roll bed type air-cooled material rack comprises a support base 1, a storage cylinder 4 located above the support base 1, and two strip boxes 5 symmetrically fixedly arranged on one side surface of the support base 1, and further comprises: a material transfer unit 2 arranged on the storage cylinder 4 and the strip box 5, and an air-cooling unit 3 arranged on the strip box 5;

[0044] The material mobilization loading unit 2 includes a bearing shaft 201, a coil spring 202, a support pad 203, a servo motor 204, a screw 205 and a support block 206. The bearing shaft 201 is fixedly embedded in the central axis of the storage cylinder 4. The coil spring 202 is wound and fixedly arranged on the outer circumference of the bearing shaft 201. One end of the support pad 203 is connected to the outer end of the coil spring 202. A strip discharge port is opened on the outer circumference of the storage cylinder 4. The other end of the support pad 203 is movably extended to the outer circumference of the storage cylinder 4 through the strip discharge port. The storage cylinder 4 is outside and located above the strip box 5, and a ventilation groove is opened on the surface of the support pad 203. The servo motor 204 is fixedly installed on the inner wall of one end of one of the strip boxes 5. One end of the screw rod 205 is connected to the output end of the servo motor 204. There are two support blocks 206 and they are respectively located on the two strip boxes 5. One of the support blocks 206 is threadedly connected to the screw rod 205. The bottom surface of one end of the support pad 203 away from the storage cylinder 4 is fixedly connected to the top of the support block 206.

[0045] The air cooling unit 3 includes a support arm 301, a longitudinal support plate 302, an air guide box 303, a fan mounting box 304 and a cover plate 305. The support arms 301 are provided in two groups and are fixedly arranged on the side walls of the two strip boxes 5. There are two longitudinal support plates 302 and are respectively fixedly arranged on the top ends of the two groups of support arms 301. The two air guide boxes 303 are respectively fixedly embedded in the center of the top surfaces of the two longitudinal support plates 302. The cross-sectional end surface of the air guide box 303 is in an "L" shape and the bottom end portion thereof is inclined, and the two air guide boxes 303 are arranged opposite to each other. The fan mounting box 304 is fixedly arranged on the top end of the air guide box 303, and an exhaust fan is fixedly installed inside the fan mounting box 304. The cover plate 305 is placed on the top end of the fan mounting box 304, and a filter hole is opened on the top surface of the cover plate 305.

[0046] Furthermore, there are four supporting arms 301 in total, and every two supporting arms 301 located in the same vertical center horizontal plane form a group.

[0047] Furthermore, pillars 6 are fixedly provided at the bottom end of the support seat 1 and the bottom surface of the strip box 5 , support bars 7 are fixedly provided on the side of the pillars 6 , and the top end of the support bars 7 is connected to the bottom slope of the blanking inclined plate 8 .

[0048] Furthermore, a support foot 9 is fixedly provided at the bottom end of the support column 6, and there are four support feet 9 in total and distributed in a rectangular array.

[0049] The air cooling unit 3 makes the cold air extraction effect of the air cooling components uniform and convenient for cleaning and maintenance.

[0050] The following is the working principle of the utility model:

[0051] The coil spring 202 wound and fixedly arranged on the outer circumference of the bearing shaft 201 and located inside the storage cylinder 4 cooperates with the support pad 203 to be rolled up to the outside of the coil spring 202 in the storage cylinder 4 to form a winding bed structure. The strip discharge port cooperates with the support pad 203 to adjust the storage cylinder 4. The servo motor 204 controls the screw rod 205 to rotate forward and reverse on the strip box 5. One of the support blocks 206 threadedly connected to the screw rod 205 drives the support pad 203 to move away from the bottom surface of one end of the storage cylinder 4 under the force. The support pad 203 is pulled on the two strip boxes 5 to be flattened to place the aluminum alloy material. The other support block 206 slides and moves on the guide rod 207 to cooperate with the adjustment of the support pad 203. The aluminum alloy material is adjusted along with the translation of the support pad 203. The concentrated air cooling area In the field, after the support block 206 is moved close to the storage cylinder 4, when the support pad 203 is pulled back and rolled onto the storage cylinder 4, the aluminum alloy material loses its bottom support and automatically falls off, and the cold air derived from the two sets of exhaust fans on the two fan mounting boxes 304 is discharged through two relatively arranged air guide boxes 303. The two air guide boxes 303 with "L"-shaped cross-sectional end faces and inclined bottom ends cooperate with the cold air to blow toward the aluminum alloy material in opposite directions, and the side and part of the top surface of the aluminum alloy material can be cooled by air. Before the outside air enters the fan mounting box 304, dust and debris will be blocked and isolated by the filter holes on the top surface of the cover plate 305, and the cover plate 305 placed on the top of the fan mounting box 304 can be quickly disassembled to clean and maintain the filter holes and the exhaust fans.

[0052] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An aluminum alloy roll bed type air-cooled material rack, comprising a support base (1), a storage cylinder (4) located above the support base (1), and two strip boxes (5) symmetrically fixedly arranged on one side surface of the support base (1), characterized in that: Also includes: A material transfer unit (2) arranged on the storage cylinder (4) and the strip box (5), and an air cooling unit (3) arranged on the strip box (5); The mobilizing loading unit (2) comprises a load-bearing shaft (201), a coil spring (202), a support pad (203), a servo motor (204), a screw rod (205) and a support block (206); the load-bearing shaft (201) is fixedly embedded in the central axis of the storage cylinder (4); the coil spring (202) is wound and fixedly arranged on the outer peripheral surface of the load-bearing shaft (201); one end of the support pad (203) is connected to the outer end of the coil spring (202); a strip-shaped discharge port is provided on the outer peripheral surface of the storage cylinder (4); and the other end of the support pad (203) is movable through the strip-shaped discharge port. The support pad (203) extends to the outside of the storage cylinder (4) and is located above the strip box (5), and a ventilation groove is provided on the surface of the support pad (203). The servo motor (204) is fixedly mounted on the inner wall of one end of one of the strip boxes (5). One end of the screw rod (205) is connected to the output end of the servo motor (204). Two support blocks (206) are provided and are respectively located on the two strip boxes (5). One of the support blocks (206) is threadedly connected to the screw rod (205). The bottom surface of one end of the support pad (203) away from the storage cylinder (4) is fixedly connected to the top of the support block (206). The air cooling unit (3) comprises a support arm (301), a longitudinal support plate (302), an air guide box (303), a fan installation box (304) and a cover plate (305); the support arm (301) is provided in two groups and is fixedly arranged on the side walls of the two strip boxes (5); the longitudinal support plates (302) are provided in two groups and are respectively fixedly arranged on the top ends of the two groups of support arms (301); the two air guide boxes (303) are respectively fixedly embedded in the two longitudinal support plates (3 02) at the center of the top surface, the cross-sectional end surface of the air guide box (303) is in an "L" shape and the bottom end portion thereof is arranged in an inclined manner, and the two air guide boxes (303) are arranged opposite to each other, the fan installation box (304) is fixedly arranged at the top of the air guide box (303), and an exhaust fan is fixedly installed inside the fan installation box (304), and the cover plate (305) is sleeved and placed on the top of the fan installation box (304), and a filter hole is opened on the top surface of the cover plate (305).

2. The aluminum alloy coil bed type air cooling material rack according to claim 1, characterized in that: The material transfer loading unit (2) further comprises a guide rod (207), wherein the guide rod (207) is fixedly arranged on the inner wall of another strip box (5) and movably passes through another support block (206).

3. The aluminum alloy coil bed type air cooling material rack according to claim 1, characterized in that: There are four supporting arms (301) in total, and two supporting arms (301) located on the same vertical center horizontal plane form a group.

4. The aluminum alloy coil bed type air cooling material rack according to claim 1, characterized in that: The bottom end of the support seat (1) and the bottom surface of the strip box (5) are both fixedly provided with a support column (6), the side of the support column (6) is fixedly provided with a support bar (7), and the top end of the support bar (7) is connected to the bottom slope of the blanking inclined plate (8).

5. The aluminum alloy coil bed type air cooling material rack according to claim 4, characterized in that: A support foot (9) is fixedly provided at the bottom end of the support column (6), and a total of four support feet (9) are provided and distributed in a rectangular array.

6. The aluminum alloy coil bed type air cooling material rack according to claim 1, characterized in that: The screw rod (205) and the bearing shaft (201) are arranged perpendicular to each other.