Efficient and energy-saving gas overflow dyeing machine

Abstract

The utility model relates to the field of automatic cloth dyeing equipment, and discloses an efficient and energy-saving gas overflow dyeing machine which comprises a dye vat, the outer wall of the dye vat is fixedly connected with a first fixing frame, the outer wall of the first fixing frame is fixedly connected with a supporting seat, and the outer wall of the supporting seat is provided with a first clamping groove. A first cylinder is fixedly connected to the outer wall of the first fixing frame, a first spring is fixedly connected to one end of the first cylinder, a second cylinder is fixedly connected to one end of the first spring, a first clamping block is fixedly connected to the outer wall of the second cylinder, and the outer wall of the first clamping block is slidably connected to the inner wall of the first clamping groove. According to the utility model, the second clamping column slides out from the inner wall of the first clamping column, so that the first cloth pressing roller shaft is driven to be taken out, the effect of conveniently replacing the cloth pressing roller shaft at the discharge port is achieved, the cloth pressing roller shaft can be rapidly replaced during maintenance, the downtime of a machine is reduced, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the field of automatic cloth dyeing equipment, in particular to a high-efficiency and energy-saving air overflow dyeing machine. Background Art

[0002] The high-efficiency and energy-saving air overflow dyeing machine is an advanced equipment for textile dyeing. It adopts air overflow dyeing technology, which is an environmentally friendly and energy-saving technology that realizes dyeing under the conditions of low bath ratio and low dye usage. The air overflow dyeing machine introduces air bubbles at the bottom of the dyeing tank, and uses the floating of bubbles to drive the dye and textile to mix and circulate, thereby realizing the dyeing process. The high-efficiency and energy-saving air overflow dyeing machine is a dyeing equipment with the advantages of energy saving, environmental protection, uniform dyeing, and short dyeing cycle. It has gradually become one of the mainstream technologies in the textile dyeing industry.

[0003] The existing energy-efficient air overflow dyeing machine is not convenient for replacing the cloth pressing roller at the material outlet during use, which is not conducive to faster completion of maintenance and servicing, thereby increasing the downtime of the machine and not conducive to improving production efficiency. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a high-efficiency and energy-saving air overflow dyeing machine, aiming to improve the problem that the prior art is not convenient for conveniently replacing the cloth pressing roller shaft of the discharge port.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A highly efficient and energy-saving air overflow dyeing machine comprises a dyeing vat, wherein the outer wall of the dyeing vat is fixedly connected to a first fixing frame, the outer wall of the first fixing frame is fixedly connected to a supporting seat, the outer wall of the supporting seat is provided with a first slot, the outer wall of the first fixing frame is fixedly connected to a first cylinder, one end of the first cylinder is fixedly connected to a first spring, one end of the first spring is fixedly connected to a second cylinder, the outer wall of the second cylinder is fixedly connected to a first clamping block, the outer wall of the first clamping block is slidably connected to the inner wall of the first slot, the inner wall of the first cylinder is rotatably connected to a first clamping column, the inner wall of the second cylinder is rotatably connected to a second clamping column, the outer wall of the second clamping column is slidably connected to the inner wall of the first clamping column, the outer wall of the second clamping column is fixedly connected to a first cloth pressing roller, the outer wall of the first clamping column is rotatably connected to the inside of the first fixing frame, and a supporting assembly is provided on the lower surface of the dyeing vat.

[0007] Preferably, the support assembly comprises a support plate, the upper surface of the support plate is fixedly connected to the lower surface of the dye vat, and the outer wall of the dye vat is fixedly connected to a second fixing frame.

[0008] Preferably, the outer wall of the dye vat is provided with a cloth outlet, the outer wall of the second fixed frame is provided with a motor, and the output end of the motor is fixedly connected to a rotating column.

[0009] Preferably, the outer wall of the rotating column is rotatably connected to the inside of the second fixed frame, the outer wall of the rotating column is fixedly connected to the second cloth pressing roller, one end of the rotating column is fixedly connected to the first rotating disk, the outer wall of the first rotating disk is provided with a belt, and one end of the first clamping column is fixedly connected to the second rotating disk.

[0010] Preferably, the outer wall of the second rotating disk is in contact with the outer wall of the belt, a dye recovery pool is provided on the upper surface of the support plate, a fixed block is fixedly connected to the outer wall of the dye recovery pool, and a sliding column is slidably connected inside the fixed block.

[0011] Preferably, the outer wall of the sliding column is slidably connected to a second spring, one end of the second spring is fixedly connected to the inner wall of the fixed block, one end of the sliding column is fixedly connected to a second clamping block, the other end of the second spring is fixedly connected to the outer wall of the second clamping block, and the outer wall of the sliding column is fixedly connected to a limiting plate.

[0012] Preferably, a fixed column is fixedly connected to the interior of the second block, the outer wall of the fixed column is rotatably connected to a rotating wheel, the outer wall of the rotating wheel is slidably connected to the inner wall of the fixed block, and the inner wall of the dye recovery tank is slidably connected to a filter screen.

[0013] Preferably, a connecting block is fixedly connected to the inside of the filter screen, a second slot is provided on the outer wall of the connecting block, the outer wall of the second block is slidably connected to the inner wall of the second slot, and a dye outlet is provided on the outer wall of the dye recovery tank.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the utility model, the second clamping column slides out from the inner wall of the first clamping column, thereby prompting the first cloth pressing roller to be taken out together, so as to achieve the effect of conveniently replacing the cloth pressing roller of the discharge port, and then the maintenance and care can be completed more quickly, thereby reducing the downtime of the machine and improving production efficiency.

[0016] 2. In the utility model, the second card block is pushed into the inner wall of the second card slot opened on the outer wall of the connecting block by the rebound of the sliding column, and at the same time, the sliding column is driven to move and slide on the inner wall of the fixed block again, so as to achieve the effect of quickly replacing the filter plate of the dye recovery pool, and then it can be recycled more evenly, reducing the uneven dyeing or color difference problems caused by pollution or impurities, and improving the dyeing efficiency and consistency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1A three-dimensional diagram of a high-efficiency and energy-saving air overflow dyeing machine proposed by the utility model;

[0018] Figure 2 A schematic diagram of a support base of a high-efficiency and energy-saving air overflow dyeing machine proposed by the utility model;

[0019] Figure 3 The utility model is a schematic diagram of a fixing block of a high-efficiency and energy-saving air overflow dyeing machine.

[0020] Legend:

[0021] 1. Dye vat; 2. First fixed frame; 3. Support seat; 4. First clamping slot; 5. First cylinder; 6. First spring; 7. Second cylinder; 8. First clamping block; 9. First clamping column; 10. Second clamping column; 11. First cloth pressing roller; 12. Support plate; 13. Second fixed frame; 14. Motor; 15. Rotating column; 16. Second cloth pressing roller; 17. First rotating disk; 18. Belt; 19. Second rotating disk; 20. Dye recovery tank; 21. Fixed block; 22. Sliding column; 23. Second spring; 24. Limiting piece; 25. Second clamping block; 26. Fixed column; 27. Rotating wheel; 28. Filter; 29. ​​Connecting block; 30. Second clamping slot; 31. Dye outlet; 32. Cloth outlet. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings of the specification of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Reference Figure 1 - Figure 2The utility model provides an embodiment: an efficient and energy-saving air overflow dyeing machine, comprising a dye vat 1, the outer wall of the dye vat 1 is fixedly connected to a first fixing frame 2, the outer wall of the first fixing frame 2 is fixedly connected to a support seat 3, the outer wall of the support seat 3 is provided with a first card slot 4, the outer wall of the first fixing frame 2 is fixedly connected to a first cylinder 5, one end of the first cylinder 5 is fixedly connected to a first spring 6, one end of the first spring 6 is fixedly connected to a second cylinder 7, the outer wall of the second cylinder 7 is fixedly connected to a first card block 8, and the outer wall of the first card block 8 is slidably connected to the first card The inner wall of the groove 4 and the inner wall of the first cylinder 5 are rotatably connected with the first clamping column 9, the inner wall of the second cylinder 7 is rotatably connected with the second clamping column 10, the outer wall of the second clamping column 10 is slidably connected to the inner wall of the first clamping column 9, the outer wall of the second clamping column 10 is fixedly connected with the first cloth pressing roller 11, the outer wall of the first clamping column 9 is rotatably connected to the inside of the first fixed frame 2, and the lower surface of the dye vat 1 is provided with a support assembly; the support assembly includes a support plate 12, the upper surface of the support plate 12 is fixedly connected to the lower surface of the dye vat 1, and the outer wall of the dye vat 1 is fixedly connected with the second fixed frame 13;

[0024] Specifically, the first fixing frame 2 can support the support seat 3 and the first cylinder 5. While the first cylinder 5 is fixedly connected to the outer wall of the first fixing frame 2, the supporting frame 3 is also fixedly connected to the outer wall of the first fixing frame 2. The supporting frame 3 can limit the second cylinder 7. When the second cylinder 7 moves, it drives the first clamping block 8 to slide out from the inner wall of the first clamping groove 4 opened on the outer wall of the supporting frame 3. When the first clamping block 8 slides into the inner wall of the first clamping groove 4 opened on the outer wall of the supporting frame 3, the second cylinder 7 can be fixed by the first clamping block 8. In addition, the first fixing frame 2 is fixedly connected to the outer wall of the first fixing frame 2, which can effectively improve the stability of the first clamping column 9 driving the second clamping column 10 to rotate. The support plate 12 is fixedly connected to the lower surface of the dye vat 1 to support the dye vat 1. The second fixing frame 13 is fixedly connected to the outer wall of the dye vat 1, and the dye vat 1 fixes the second fixing frame 13.

[0025] Reference Figure 1 The outer wall of the dye vat 1 is provided with a cloth outlet 32, the outer wall of the second fixed frame 13 is provided with a motor 14, and the output end of the motor 14 is fixedly connected to a rotating column 15;

[0026] Specifically, the second fixing bracket 13 fixes the motor 14 .

[0027] Reference Figure 1The outer wall of the rotating column 15 is rotatably connected to the inside of the second fixed frame 13, the outer wall of the rotating column 15 is fixedly connected to the second cloth pressing roller 16, one end of the rotating column 15 is fixedly connected to the first rotating disk 17, the outer wall of the first rotating disk 17 is provided with a belt 18, and one end of the first clamping column 9 is fixedly connected to the second rotating disk 19; the outer wall of the second rotating disk 19 is in contact with the outer wall of the belt 18, and the upper surface of the support plate 12 is provided with a dye recovery pool 20, the outer wall of the dye recovery pool 20 is fixedly connected to a fixed block 21, and the interior of the fixed block 21 is slidably connected to a sliding column 22;

[0028] Specifically, the motor 14 fixedly connected to the outer wall of the second fixed frame 13 is started. The motor 14 is started to cause the rotating column 15 to drive the second cloth pressing roller 16 to rotate, thereby causing the first rotating disk 17 to rotate. The first rotating disk 17 can drive the second rotating disk 19 to rotate through the belt 18, thereby causing the first clamping column 9 to drive the second clamping column 10 to rotate inside the first fixed frame 2 while also rotating on the inner walls of the first cylinder 5 and the second cylinder 7, and also driving the first cloth pressing roller 11 to roll the cloth coming out of the cloth outlet 32.

[0029] Reference Figure 1 and Figure 3 The outer wall of the sliding column 22 is slidably connected with a second spring 23, one end of the second spring 23 is fixedly connected to the inner wall of the fixed block 21, one end of the sliding column 22 is fixedly connected with a second clamping block 25, the other end of the second spring 23 is fixedly connected to the outer wall of the second clamping block 25, and the outer wall of the sliding column 22 is fixedly connected with a limiting plate 24; the interior of the second clamping block 25 is fixedly connected with a fixed column 26, the outer wall of the fixed column 26 is rotatably connected with a rotating wheel 27, the outer wall of the rotating wheel 27 is slidably connected to the inner wall of the fixed block 21, and the inner wall of the dye recovery pool 20 is slidably connected with a filter screen 28; the interior of the filter screen 28 is fixedly connected with a connecting block 29, the outer wall of the connecting block 29 is provided with a second clamping groove 30, the outer wall of the second clamping block 25 is slidably connected to the inner wall of the second clamping groove 30, and the outer wall of the dye recovery pool 20 is provided with a dye outlet 31;

[0030] Specifically, the filter 28 can filter the dye generated by the dyed cloth passing through the first cloth pressing roller 11 and the second cloth pressing roller 16, and the dye outlet 31 arranged on the outer wall of the dye recovery pool 20 can discharge the filtered dye inside the dye recovery pool 20. The second spring 23 can reset the second block 25. When the second block 25 is subjected to force, the second spring 23 will be pressed to contract. When the second block 25 is not subjected to force, the second spring 23 will rebound and then push the second block 25 to drive the sliding column 22 and the fixed column 26 to move. The stability of the second block 25 during movement can be increased by the rotating wheel 27. The movement of the second block 25 also drives the fixed column 26 to move. When the rotating wheel 27 rotates on the outer wall of the fixed column 26, it slides on the inner wall of the fixed block 21, which can increase the smoothness of the movement of the second block 25.

[0031] Working principle: when the dyeing machine needs to be used, it is only necessary to press the second cylinder 7 to cause the second cylinder 7 to move and drive the first clamping block 8 to slide out from the inner wall of the first clamping groove 4 opened on the outer wall of the support seat 3. In the process of the first clamping block 8 sliding out from the inner wall of the first clamping groove 4, the second cylinder 7 will press the first spring 6 to contract. When it completely slides out of the inner wall of the first clamping groove 4 opened on the outer wall of the support seat 3, the second clamping column 10 can be slid out from the inner wall of the first clamping column 9, thereby prompting the first cloth pressing roller 11 to be taken out together, so as to achieve the effect of conveniently replacing the cloth pressing roller of the discharge port, and then it can be completed faster during maintenance and maintenance, thereby reducing the downtime of the machine, improving production efficiency, and starting the second solid. The motor 14 is fixedly connected to the outer wall of the fixed frame 13. When the motor 14 is started, the rotating column 15 drives the second cloth pressing roller 16 to rotate, thereby causing the first rotating disk 17 to rotate. The first rotating disk 17 can drive the second rotating disk 19 to rotate through the belt 18, thereby causing the first clamping column 9 to drive the second clamping column 10 to rotate inside the first fixed frame 2 while also rotating on the inner walls of the first cylinder 5 and the second cylinder 7, and also driving the first cloth pressing roller 11 to roll the cloth coming out of the cloth outlet 32, so that the filter screen 28 slides into the inner wall of the dye recovery tank 20, and at this time, the connecting block 29 will slide on the outer wall of the second clamping block 25. In the process of the connecting block 29 sliding on the outer wall of the second clamping block 25, The second clamping block 25 will be subjected to force and then move. During the movement, the second clamping block 25 will push the sliding column 22 to slide inside the fixed block 21 and press the second spring 23 to contract, while also driving the limiting plate 24 to move. At the same time, the movement of the second clamping block 25 also drives the fixed column 26 to move, and then the rotating wheel 27 rotates on the outer wall of the fixed column 26 while sliding on the inner wall of the fixed block 21, which can increase the smoothness of the movement of the second clamping block 25. When the second clamping block 25 completely slides into the inner wall of the second clamping groove 30 opened on the outer wall of the connecting block 29, the second clamping block 25 is no longer subjected to force. At this time, the sliding column 22 will rebound and push the second clamping block 25 into the inner wall of the second clamping groove 30 opened on the outer wall of the connecting block 29, and at the same time again The slide column 22 is driven to move and slide on the inner wall of the fixed block 21, so as to achieve the effect of quickly replacing the filter plate of the dye recovery tank 20, so that it can be recycled more evenly, reducing the uneven dyeing or color difference problems caused by pollution or impurities, and improving the dyeing efficiency and consistency. The dyeing machine can not only achieve the effect of conveniently replacing the cloth pressing roller at the discharge port, but also complete it more quickly during maintenance and maintenance, thereby reducing the downtime of the machine and improving production efficiency. In addition, it can also achieve the effect of quickly replacing the filter plate of the dye recovery tank 20, so that it can be recycled more evenly, reducing the uneven dyeing or color difference problems caused by pollution or impurities, and improving the dyeing efficiency and consistency.

[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A highly efficient and energy-saving air overflow dyeing machine, comprising a dyeing vat (1), characterized in that: The outer wall of the dye vat (1) is fixedly connected to a first fixing frame (2), the outer wall of the first fixing frame (2) is fixedly connected to a support seat (3), the outer wall of the support seat (3) is provided with a first clamping groove (4), the outer wall of the first fixing frame (2) is fixedly connected to a first cylinder (5), one end of the first cylinder (5) is fixedly connected to a first spring (6), one end of the first spring (6) is fixedly connected to a second cylinder (7), the outer wall of the second cylinder (7) is fixedly connected to a first clamping block (8), the outer wall of the first clamping block (8) is slidably connected to the inner wall of the first clamping groove (4), the inner wall of the first cylinder (5) is rotatably connected to a first clamping column (9), the inner wall of the second cylinder (7) is rotatably connected to a second clamping column (10), the outer wall of the second clamping column (10) is slidably connected to the inner wall of the first clamping column (9), the outer wall of the second clamping column (10) is fixedly connected to a first cloth pressing roller (11), the outer wall of the first clamping column (9) is rotatably connected to the inside of the first fixing frame (2), and a support assembly is provided on the lower surface of the dye vat (1).

2. The high-efficiency and energy-saving air overflow dyeing machine according to claim 1, characterized in that: The support assembly comprises a support plate (12), the upper surface of the support plate (12) being fixedly connected to the lower surface of the dye vat (1), and the outer wall of the dye vat (1) being fixedly connected to a second fixing frame (13).

3. A highly efficient and energy-saving air overflow dyeing machine according to claim 2, characterized in that: The outer wall of the dye vat (1) is provided with a cloth outlet (32), the outer wall of the second fixed frame (13) is provided with a motor (14), and the output end of the motor (14) is fixedly connected to a rotating column (15).

4. The high-efficiency and energy-saving air overflow dyeing machine according to claim 3, characterized in that: The outer wall of the rotating column (15) is rotatably connected to the inside of the second fixed frame (13); the outer wall of the rotating column (15) is fixedly connected to a second cloth pressing roller (16); one end of the rotating column (15) is fixedly connected to a first rotating disk (17); a belt (18) is provided on the outer wall of the first rotating disk (17); and one end of the first clamping column (9) is fixedly connected to a second rotating disk (19).

5. The high-efficiency and energy-saving air overflow dyeing machine according to claim 4, characterized in that: The outer wall of the second rotating disk (19) is in contact with the outer wall of the belt (18); a dye recovery pool (20) is provided on the upper surface of the support plate (12); a fixed block (21) is fixedly connected to the outer wall of the dye recovery pool (20); and a sliding column (22) is slidably connected inside the fixed block (21).

6. The high-efficiency and energy-saving air overflow dyeing machine according to claim 5, characterized in that: The outer wall of the sliding column (22) is slidably connected to a second spring (23), one end of the second spring (23) is fixedly connected to the inner wall of the fixed block (21), one end of the sliding column (22) is fixedly connected to a second clamping block (25), the other end of the second spring (23) is fixedly connected to the outer wall of the second clamping block (25), and the outer wall of the sliding column (22) is fixedly connected to a limiting plate (24).

7. The high-efficiency and energy-saving air overflow dyeing machine according to claim 6, characterized in that: A fixing column (26) is fixedly connected inside the second clamping block (25), a rotating wheel (27) is rotatably connected to the outer wall of the fixing column (26), the outer wall of the rotating wheel (27) is slidably connected to the inner wall of the fixing block (21), and a filter screen (28) is slidably connected to the inner wall of the dye recovery pool (20).

8. The high-efficiency and energy-saving air overflow dyeing machine according to claim 7, characterized in that: A connecting block (29) is fixedly connected to the interior of the filter screen (28); a second slot (30) is provided on the outer wall of the connecting block (29); the outer wall of the second slot (25) is slidably connected to the inner wall of the second slot (30); and a dye outlet (31) is provided on the outer wall of the dye recovery pool (20).

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