Coloring device

By designing a coloring device including support frame, collection box, dye box and filter, the problem of impurities affecting dye uniformity and quality in traditional dye boxes is solved, and efficient filtration and utilization of dyes is achieved, and maintenance costs are reduced. and production losses improve dyeing efficiency.

CN222274976UActive Publication Date: 2024-12-31FANCHANG COUNTY JIANXIN TEXTILE CO LTD
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Patent Information

Application Number
CN202420999514.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2024-12-31
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

During the coloring process of polyester cloth, the presence of impurities affects the uniformity and quality of dyeing, and requires workers to clean it manually, which is time-consuming and labor-intensive, resulting in waste of dyes and low production efficiency.

Method used

A coloring device including a support frame, collection box, dye box, filter and pump body is designed. Through the structure of the drain pipe, the delivery pipe and the pump body, the effective filtration and collection of dye liquid is achieved to ensure the purity of the dye. and stability, and achieve high availability of equipment through dual filter design.

Benefits of technology

Improves dye utilization and dyeing quality, reduces waste, reduces maintenance costs and production losses, and ensures the continuity and efficiency of the dyeing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a coloring device which comprises a supporting frame and a collecting box, a pair of filters are installed on the top of the supporting frame, the collecting box is of a hollow structure, the output ends of the filters are matched with output pipes, and the ends, away from the filters, of the output pipes penetrate through the collecting box and extend into the collecting box. By means of the structural design of the collecting box, the dyeing box, the filter and the pump body, when the device is used, impurities such as redundant thread residues and fibers mixed in dye liquor can be more effectively removed, the utilization rate of dye is increased, dye waste is reduced, the purity and stability of the dye in the dyeing process are guaranteed, and therefore the dyeing quality is improved, and the production cost is reduced. And through the design of the two filters, when one filter needs to be cleaned, replaced or maintained, the other filter can immediately take over the work, so that the interruption of a production line is avoided, the maintenance cost is reduced, and the production loss caused by equipment shutdown is also reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of polyester cloth processing, in particular to a coloring device. Background Art

[0002] Polyester is a synthetic fiber. Dyeing and processing are key steps in the production process of polyester fabrics, which affect the color, quality and performance of the fabrics. There are some differences between its dyeing and natural fiber. Polyester fabrics need to be dyed during processing, so a coloring device is needed. The dye box, as a device for storing dyes, plays an important role in the coloring process of polyester fabrics.

[0003] The traditional dyeing box is a container filled with dye to perform dyeing operations. However, during the coloring process of polyester cloth, the dye liquid in the dyeing box is often mixed with excess thread ends, fibers and other impurities that fall from the polyester cloth. The presence of these impurities not only affects the uniformity and quality of dyeing, but the traditional processing method requires workers to regularly use manual tools (such as nets, pliers, etc.) to scoop and clean the floating impurities. This is a time-consuming and labor-intensive process. In addition, the dyeing box is often provided with guide rollers for guiding the cloth, which also brings certain interference to the workers' cleaning work. Therefore, a coloring device is proposed to address the above situation. Utility Model Content

[0004] The utility model aims to provide a coloring device to solve the disadvantages in the prior art that workers regularly use manual tools (such as nets, pliers, etc.) to scoop and clean floating impurities, which is time-consuming and labor-intensive.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A coloring device comprises a supporting frame, and a pair of filters are installed on the top of the supporting frame.

[0007] The collecting box is a hollow structure. The output end of the filter is equipped with an output pipe. The end of the output pipe away from the filter passes through the collecting box and extends to the inside of the collecting box.

[0008] A dyeing box is provided with a drain pipe on one side of the dyeing box, a main valve is arranged on the drain pipe, a delivery pipe is arranged at one end of the drain pipe away from the dyeing box, one end of the delivery pipe cooperates with the input end of the filter, and a pair of auxiliary valves are arranged on the delivery pipe.

[0009] The pump body is installed on the top of the collecting box, the input end of the pump body extends to the inside of the collecting box, and the output end of the pump body extends to the inside of the dyeing box.

[0010] Preferably, it comprises a base, the collecting box is installed on the top of the base, and one end of the base is connected to the supporting frame.

[0011] Preferably, both the input end and the output end of the pump body are equipped with material delivery pipes, and the two material delivery pipes extend to the inside of the collecting box and the dyeing box respectively at the end away from the pump body.

[0012] Preferably, the input end of the filter is equipped with an input tube, and the input tube is matched with the delivery tube.

[0013] Preferably, a groove is provided on the top of the dyeing box, a plurality of guide rollers are staggeredly arranged in the groove, and guide rollers are respectively installed at both ends of the top of the dyeing box.

[0014] Preferably, a circular hole is provided on one side of the dyeing box, and the circular hole cooperates with the drainage pipe.

[0015] The utility model has the following beneficial effects:

[0016] The utility model, through the structural design of the collecting box, dyeing box, filter and pump body, can more effectively remove impurities such as unnecessary thread ends and fibers mixed in the dye liquor when using the device, which not only improves the utilization rate of the dye and reduces the waste of dye, but also ensures the purity and stability of the dye during the dyeing process, thereby improving the dyeing quality. Moreover, through the design of two filters, when one filter needs to be cleaned, replaced or repaired, the other filter can immediately take over the work, avoiding interruption of the production line, which not only reduces maintenance costs, but also reduces production losses caused by equipment downtime. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the main structure proposed by the utility model;

[0018] Figure 2 This is a rear view structural schematic diagram of the utility model;

[0019] Figure 3 This is a schematic diagram of the top view structure proposed by the utility model;

[0020] Figure 4 The utility model proposed Figure 2 Schematic diagram of the local enlarged structure at point A in the middle.

[0021] In the figure: 1. base; 2. support frame; 3. collection box; 4. dyeing box; 401. drain pipe; 402. main valve; 5. guide roller; 6. filter; 7. delivery pipe; 8. auxiliary valve; 9. pump body. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] Reference Figure 1-4 A coloring device includes a support frame 2 and a base 1, a collecting box 3 is installed on the top of the base 1, one end of the base 1 is connected to the support frame 2, and a pair of filters 6 are installed on the top of the support frame 2.

[0024] The collecting box 3 is a hollow structure. The output end of the filter 6 is equipped with an output tube. The end of the output tube away from the filter 6 passes through the collecting box 3 and extends to the inside of the collecting box 3.

[0025] A dyeing box 4, a groove is provided on the top of the dyeing box 4, a plurality of guide rollers 5 are staggered in the groove, guide rollers 5 are respectively installed at both ends of the top of the dyeing box 4, rectangular plates are symmetrically provided in the groove, circular grooves are provided on the rectangular plates, guide rollers 5 are rotatably matched between the two circular grooves, a drain pipe 401 is installed through one side of the dyeing box 4, a circular hole is provided on one side of the dyeing box 4, the circular hole cooperates with the drain pipe 401, a main valve 402 is provided on the drain pipe 401, a delivery pipe 7 is provided at one end of the drain pipe 401 away from the dyeing box 4, one end of the delivery pipe 7 cooperates with the input end of the filter 6, the input end of the filter 6 is matched with an input pipe, the input pipe cooperates with the delivery pipe 7, and a pair of auxiliary valves 8 are provided on the delivery pipe 7.

[0026] The pump body 9 is installed on the top of the collecting box 3, the input end of the pump body 9 extends to the inside of the collecting box 3, and the output end of the pump body 9 extends to the inside of the dyeing box 4. The input end and the output end of the pump body 9 are both equipped with feed pipes, and the two feed pipes extend to the inside of the collecting box 3 and the dyeing box 4 at one end away from the pump body 9. Furthermore, the collecting box 3 and the dyeing box 4 are both provided with through holes for cooperating with the feed pipes.

[0027] Preferably, a circular hole is provided on one side of the dyeing box 4 , and the circular hole cooperates with the drain pipe 401 .

[0028] The use method and advantages of the utility model: When the coloring device is in use, the working process is as follows:

[0029] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, when using the device, firstly, the electrical equipment in the device is connected to an external power supply and switched on. After the polyester cloth is dyed, when the dye liquid in the dyeing box 4 needs to be processed, the switch of the main valve 402 is opened, and the dye liquid in the dyeing box 4 is transported to the delivery pipe 7 through the drain pipe 401. By opening one or two auxiliary valves 8, the dye liquid flowing in the delivery pipe 7 is transported to the inside of the filter 6. After being filtered by the filter 6, the filtered dye liquid is transported to the dyeing box 4. At this time, the main valve 402 is closed, and then the pump body 9 is turned on to work to transport the filtered dye liquid in the collection box 3 to the dyeing box 4. Through the design of the two filters 6, when one filter 6 needs to be cleaned, replaced or repaired, the other filter 6 can take over the work immediately, avoiding the interruption of the production line, which not only reduces the maintenance cost, but also reduces the production loss caused by equipment downtime.

[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A coloring device, characterized in that: It comprises a support frame (2), a pair of filters (6) being installed on the top of the support frame (2); A collecting box (3), wherein the collecting box (3) is a hollow structure, and an output pipe is provided at the output end of the filter (6), and an end of the output pipe away from the filter (6) penetrates the collecting box (3) and extends to the interior of the collecting box (3); A dyeing box (4), wherein a drainage pipe (401) is installed through one side of the dyeing box (4), a main valve (402) is arranged on the drainage pipe (401), a delivery pipe (7) is arranged at one end of the drainage pipe (401) away from the dyeing box (4), one end of the delivery pipe (7) cooperates with the input end of the filter (6), and a pair of auxiliary valves (8) are arranged on the delivery pipe (7); A pump body (9), wherein the pump body (9) is installed on the top of the collecting box (3), the input end of the pump body (9) extends to the interior of the collecting box (3), and the output end of the pump body (9) extends to the interior of the dyeing box (4).

2. A coloring device according to claim 1, characterized in that: It comprises a base (1), the collection box (3) is installed on the top of the base (1), and one end of the base (1) is connected to a support frame (2).

3. A coloring device according to claim 1, characterized in that: The input end and the output end of the pump body (9) are both equipped with material delivery pipes, and the two material delivery pipes extend to the inside of the collection box (3) and the dyeing box (4) respectively at the end away from the pump body (9).

4. A coloring device according to claim 1, characterized in that: The input end of the filter (6) is matched with an input pipe, and the input pipe is matched with a delivery pipe (7).

5. A coloring device according to claim 1, characterized in that: The top of the dyeing box (4) is provided with a groove, a plurality of guide rollers (5) are arranged in an alternating manner in the groove, and guide rollers (5) are respectively installed at both ends of the top of the dyeing box (4).

6. A coloring device according to claim 1, characterized in that: A circular hole is provided on one side of the dyeing box (4), and the circular hole cooperates with the drainage pipe (401).