Stope filling physico-chemical combined roof-contacted supporting device
By designing the mining site filling materialization and chemical joint top support device, using the moving base, positioning mechanism and rotating mechanism, the problem of inconvenient movement and angle adjustment of ore body support devices in the prior art is solved, and a more flexible and stable top connection is achieved Support effect.
Patent Information
- Application Number
- CN202421018591.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The existing ore body support devices are temporarily assembled on site and are troublesome to install and disassemble. The flexibility of adjusting the distance and angle of the support columns is poor, resulting in limited top support range.
A joint top support device for filling materials and chemicals in the field is designed, using a moving base, a positioning mechanism, a rotating mechanism and a limiting mechanism to realize the movement, rotation and angle of the overall device through universal wheels, hydraulic cylinders, rotating motors and telescopic cylinders. Adjust, use servo motor and threaded rod to achieve limiting function.
The device is easily moved and rotated, which reduces the loss of the universal wheel, expands the flexibility of support range and angle adjustment, and improves the stability and safety of the top support.
Smart Images

Figure CN222276694U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stope mining, in particular to a stope filling material-chemical combined top support device. Background Art
[0002] Filling and top connection is an important factor affecting the filling effect of the mine. If the filling and top connection effect is poor, the mine roof will be exposed too much. When it reaches or exceeds the maximum exposure area allowed to maintain the stability of the roof, disasters such as roof collapse, surrounding rock spalling, and filling body collapse will follow, endangering the safety of operators. Most of the existing ore body support devices are temporarily assembled on site, which is not convenient to move, and it is very troublesome to install and disassemble.
[0003] In the prior art, a Chinese patent document with publication number CN112943334A is proposed to solve the above-mentioned technical problems. The technical solution disclosed in the patent document is as follows: A ore body support device for coal mining includes a base, and a first support column is fixedly connected to the edges of the upper side of the base. A second support column is arranged inside the first support column, and a limiting hole is opened at the upper end of the first support column. A plurality of sockets are vertically opened on one side of the second support column. The first support column and the second support column are fixedly connected by a fixing rod, and one end of the fixing rod passes through the limiting hole and the socket.
[0004] In order to solve the problem that most of the existing ore body support devices are temporarily assembled on site, inconvenient to move, and troublesome to install and disassemble, the existing technology adopts the method of setting support columns and rollers. However, the adjustment distance of the support columns is limited by the sockets, and it is inconvenient to adjust the angle by manual rotation, which leads to the problem that the support range of the top support device is limited and the flexibility of angle adjustment is poor. Utility Model Content
[0005] The utility model aims to provide a stope filling materialization and chemical combination top connection support device to solve the problems raised in the above-mentioned background technology.
[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0007] A stope filling materialization and chemical joint top support device, comprising a mobile base, a positioning mechanism movably mounted on the bottom of the mobile base, a rotating mechanism fixedly mounted on the surface of the positioning mechanism, a top support mechanism fixedly mounted on the surface of the mobile base, and a limiting mechanism movably mounted between the mobile base and the top support mechanism;
[0008] The limiting mechanism comprises a servo motor, a threaded rod, a limiting rod and a contact plate.
[0009] A further improvement of the technical solution of the utility model is that the mobile base includes a supporting base plate, universal wheels are fixedly installed at the four ends of the bottom surface of the supporting base plate, a positioning rod is fixedly installed at the bottom surface of the supporting base plate, and a gear ring is fixedly installed at the middle part of the bottom surface of the supporting base plate. By setting the gear ring, it is convenient to cooperate with the rotating mechanism to rotate the supporting base plate and realize the adjustment of the horizontal angle.
[0010] A further improvement of the technical solution of the utility model is that: the positioning mechanism includes a connecting plate movably installed inside the supporting base plate, a hydraulic cylinder is fixedly installed on the surface of the connecting plate, and a supporting plate is fixedly installed on the bottom surface of the hydraulic cylinder. By setting up the positioning mechanism, after using the universal wheel to move the overall top support device, the hydraulic cylinder can be used to adjust the supporting plate to contact the ground so that the universal wheel is away from the ground to reduce the loss of pressure, and at the same time, the rotating mechanism can be cooperated to rotate the overall device.
[0011] A further improvement of the technical solution of the utility model lies in that: the rotating mechanism includes a rotating motor fixedly mounted on the surface of the supporting plate, an electric telescopic rod is fixedly mounted on the output end of the rotating motor, and a gear plate is fixedly mounted on one end of the electric telescopic rod. By setting up the rotating mechanism, when rotation adjustment is required, the electric telescopic rod can be driven by the rotating motor to drive the gear plate to rotate, thereby contacting the gear ring to drive the supporting base plate to rotate, and at the same time, the electric telescopic rod can be extended and retracted along with the hydraulic cylinder, so that the gear plate maintains contact with the gear ring.
[0012] A further improvement of the technical solution of the utility model is that the top support mechanism includes a telescopic cylinder fixedly installed on the surface of the supporting bottom plate, a telescopic rod is movably installed inside the telescopic cylinder, and a top plate is fixedly installed on the top surface of the telescopic rod. The telescopic rod is driven upward by the telescopic cylinder to drive the top plate to contact the filling material in the mining area for support.
[0013] A further improvement of the technical solution of the utility model lies in that: the servo motor is arranged between the supporting bottom plate and the connecting top plate, the threaded rod is fixedly installed at the output end of the servo motor, the limiting rod is movably installed at one end of the threaded rod, and the contact plate is fixedly installed on the surface of the limiting rod. By setting a limiting mechanism, the servo motor can be used to control the threaded rod to drive the limiting rod while the telescopic cylinder cooperates with the telescopic rod to adjust the connecting top plate for support, so that the contact plate contacts the supporting bottom plate and the connecting top plate, thereby realizing the limiting function.
[0014] A further improvement of the technical solution of the utility model is that a friction ball is arranged on the bottom surface of the positioning rod to increase the friction with the bottom surface, and the surface of the gear ring is movably connected to the surface of the gear plate.
[0015] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0016] 1. The utility model provides a joint top support device for filling material and chemical in a mining area. By setting a positioning mechanism, after the overall top support device is moved using universal wheels, the support plate can be adjusted by a hydraulic cylinder to contact the ground so that the universal wheels are away from the ground to reduce the loss of pressure, and the overall device can be rotated in conjunction with a rotating mechanism.
[0017] 2. The utility model provides a field filling materialization and chemical joint top support device. By setting a rotating mechanism, when rotation adjustment is needed, the electric telescopic rod can be driven by a rotating motor to drive the gear plate to rotate, thereby contacting the gear ring to drive the support bottom plate to rotate. At the same time, the electric telescopic rod can be extended and retracted along with the hydraulic cylinder, so that the gear plate maintains contact with the gear ring.
[0018] 3. The utility model provides a joint top support device for filling material and chemical in the mining area. By setting a limit mechanism, the telescopic cylinder cooperates with the telescopic rod to adjust the top plate for support, and at the same time, a servo motor is used to control the threaded rod to drive the limit rod, so that the resistance plate contacts the supporting bottom plate and the top plate, thereby realizing the limit function. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the mobile base of the utility model;
[0021] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure at point A;
[0022] Figure 4 This is a schematic diagram of the top support mechanism structure of the utility model;
[0023] Figure 5 It is a schematic diagram of the structure of the limiting mechanism of the utility model.
[0024] In the figure: 1. mobile base; 2. positioning mechanism; 3. rotating mechanism; 4. top support mechanism; 5. limiting mechanism; 11. supporting bottom plate; 12. universal wheel; 13. positioning rod; 14. gear ring; 21. connecting plate; 22. hydraulic cylinder; 23. supporting plate; 31. rotating motor; 32. electric telescopic rod; 33. gear plate; 41. telescopic cylinder; 42. telescopic rod; 43. top plate; 51. servo motor; 52. threaded rod; 53. limiting rod; 54. contact plate. DETAILED DESCRIPTION
[0025] The present invention is further described in detail below in conjunction with the embodiments:
[0026] Example 1
[0027] like Figure 1-5 As shown, the utility model provides a field filling materialization and chemical combined top support device, including a mobile base 1, the mobile base 1 includes a supporting base plate 11, universal wheels 12 are fixedly installed at the four ends of the bottom surface of the supporting base plate 11, a positioning rod 13 is fixedly installed on the bottom surface of the supporting base plate 11, a gear ring 14 is fixedly installed in the middle of the bottom surface of the supporting base plate 11, a positioning mechanism 2 is movably installed at the bottom of the mobile base 1, a rotating mechanism 3 is fixedly installed on the surface of the positioning mechanism 2, a top support mechanism 4 is fixedly installed on the surface of the mobile base 1, and a limiting mechanism 5 is movably installed between the mobile base 1 and the top support mechanism 4; the limiting mechanism 5 includes a servo motor 51, a threaded rod 52, a limiting rod 53 and a contact plate 54. By setting the positioning mechanism 2, the mobile base 1 can be effectively raised to reduce the damage of the universal wheel 12 caused by long-term support, and the horizontal angle of the overall top support device can be adjusted in cooperation with the rotating mechanism 3.
[0028] Example 2
[0029] like Figure 1-5 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the positioning mechanism 2 includes a connecting disk 21 movably installed inside the supporting base plate 11, a hydraulic cylinder 22 is fixedly installed on the surface of the connecting disk 21, and a supporting disk 23 is fixedly installed on the bottom surface of the hydraulic cylinder 22. By setting the positioning mechanism 2, after the universal wheel 12 is used to move the overall top support device, the hydraulic cylinder 22 can be used to adjust the supporting disk 23 to contact the ground so that the universal wheel 12 is away from the ground to reduce the loss of pressure, and at the same time, the rotating mechanism 3 can be used to rotate the overall device. The rotating mechanism 3 includes a rotating motor 31 fixedly installed on the surface of the supporting disk 23, an electric telescopic rod 32 is fixedly installed on the output end of the rotating motor 31, and a gear plate 33 is fixedly installed on one end of the electric telescopic rod 32. By setting the rotating mechanism 3, when rotation adjustment is required, the electric telescopic rod 32 can be driven by the rotating motor 31 to drive the gear plate 33 to rotate, thereby contacting the gear ring 14 to drive the supporting base plate 11 to rotate, and at the same time, the electric telescopic rod 32 can be extended and retracted along with the hydraulic cylinder 22, so that the gear plate 33 maintains contact with the gear ring 14.
[0030] Example 3
[0031] like Figure 1-5As shown, on the basis of embodiments 1-2, the utility model provides a technical solution: preferably, the top support mechanism 4 includes a telescopic cylinder 41 fixedly mounted on the surface of the support base plate 11, a telescopic rod 42 is movably mounted inside the telescopic cylinder 41, a top plate 43 is fixedly mounted on the top surface of the telescopic rod 42, a servo motor 51 is arranged between the support base plate 11 and the top plate 43, a threaded rod 52 is fixedly mounted on the output end of the servo motor 51, a limit rod 53 is movably mounted on one end of the threaded rod 52, a contact plate 54 is fixedly mounted on the surface of the limit rod 53, a friction ball is arranged on the bottom surface of the positioning rod 13 for increasing the friction with the bottom surface, the surface of the gear ring 14 and the surface of the gear disk 33 are movably connected, and by setting the limit mechanism 5, the servo motor 51 can be used to control the threaded rod 52 to drive the limit rod 53 while the telescopic cylinder 41 cooperates with the telescopic rod 42 to adjust the top plate 43 for support, so that the contact plate 54 contacts the support base plate 11 and the top plate 43, thereby realizing the limit function.
[0032] The working principle of the combined physical and chemical top support device for mining area filling is described in detail below.
[0033] like Figure 1-5 As shown, when the top support device is in use, the universal wheel 12 is used to move the entire top support device to the support area. After determining the position, the hydraulic cylinder 22 is started to make the support plate 23 contact the ground for fixed support, and the positioning rod 13 is rotated to make it contact the ground for auxiliary support. The telescopic cylinder 41 is started to make the telescopic rod 42 drive the top plate 43 to contact the mining field filling for support, and then the servo motor 51 is started to make the threaded rod 52 drive the limiting rod 53 to make the resistance plate 54 contact the supporting bottom plate 11 and the top plate 43 for limiting. When the angle needs to be adjusted, the rotating motor 31 is started to make the electric telescopic rod 32 drive the gear plate 33 to rotate, so that the gear ring 14 drives the supporting bottom plate 11 to rotate, thereby realizing the rotation of the entire top support device.
[0034] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A stope filling materialization and chemical combination top support device, comprising a mobile base (1), characterized in that: A positioning mechanism (2) is movably mounted on the bottom of the mobile base (1), a rotating mechanism (3) is fixedly mounted on the surface of the positioning mechanism (2), a top support mechanism (4) is fixedly mounted on the surface of the mobile base (1), and a limiting mechanism (5) is movably mounted between the mobile base (1) and the top support mechanism (4); The limiting mechanism (5) comprises a servo motor (51), a threaded rod (52), a limiting rod (53) and a contact plate (54).
2. A stope filling material-chemical joint top support device according to claim 1, characterized in that: The mobile base (1) comprises a supporting base plate (11), universal wheels (12) are fixedly mounted at the four ends of the bottom surface of the supporting base plate (11), a positioning rod (13) is fixedly mounted on the bottom surface of the supporting base plate (11), and a gear ring (14) is fixedly mounted in the middle of the bottom surface of the supporting base plate (11).
3. A stope filling material-chemical joint top support device according to claim 2, characterized in that: The positioning mechanism (2) comprises a connection plate (21) movably mounted inside the supporting base plate (11), a hydraulic cylinder (22) being fixedly mounted on the surface of the connection plate (21), and a supporting plate (23) being fixedly mounted on the bottom surface of the hydraulic cylinder (22).
4. A stope filling material-chemical joint top support device according to claim 3, characterized in that: The rotating mechanism (3) comprises a rotating motor (31) fixedly mounted on the surface of a supporting plate (23); an electric telescopic rod (32) is fixedly mounted on the output end of the rotating motor (31); and a gear plate (33) is fixedly mounted on one end of the electric telescopic rod (32).
5. A stope filling material-chemical joint top support device according to claim 2, characterized in that: The top support mechanism (4) comprises a telescopic cylinder (41) fixedly mounted on the surface of the support base plate (11), a telescopic rod (42) movably mounted inside the telescopic cylinder (41), and a top plate (43) fixedly mounted on the top surface of the telescopic rod (42).
6. A stope filling material-chemical combined top support device according to claim 5, characterized in that: The servo motor (51) is arranged between the supporting bottom plate (11) and the top plate (43); the threaded rod (52) is fixedly mounted on the output end of the servo motor (51); the limit rod (53) is movably mounted on one end of the threaded rod (52); and the contact plate (54) is fixedly mounted on the surface of the limit rod (53).
7. A stope filling material-chemical joint top support device according to claim 4, characterized in that: The bottom surface of the positioning rod (13) is provided with a friction ball for increasing the friction force with the bottom surface, and the surface of the gear ring (14) and the surface of the gear plate (33) are movably connected.
Citation Information
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