Portable hydraulic fault diagnosis instrument
Through the fixing and carrying mechanism of the portable hydraulic fault diagnosis instrument, the problem of inconvenient fixation and poor stability in the prior art is solved, and the device is stable and conveniently portable is realized, and the accuracy and stability of fault diagnosis are improved.
Patent Information
- Application Number
- CN202420806167.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2024-12-31
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The housing of the existing proportional valve hydraulic device fault diagnosis instrument is not convenient to fix and has poor stability, which leads to unstable and sliding during the diagnosis process, affecting the diagnostic effect.
A portable hydraulic fault diagnosis instrument is designed, using a fixed box and a carrying mechanism, which can be fixed through threaded rods and suction cups. The rotary rod and telescopic rods are clamped to improve the stability of the device, and the damping buffer is used to ensure the diagnostic instrument. and stable installation and use of proportional valve hydraulic devices.
It realizes convenient portability and stable fixation, improves the accuracy and stability of diagnosis, avoids diagnostic interference caused by instability and sliding, and enhances the use effect.
Smart Images

Figure CN222277097U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fault diagnosis, in particular to a portable hydraulic fault diagnosis instrument. Background Art
[0002] Proportional valve hydraulic device is a proportional valve. On ordinary pressure valves, flow valves and directional valves, proportional solenoids are used to replace the original control parts. According to the input electrical signal, the pressure, flow or direction of the oil flow is continuously and proportionally controlled remotely. When diagnosing the proportional valve hydraulic device, a fault diagnosis instrument is required;
[0003] After searching, the patent with the authorization announcement number CN218381588U proposes a fault diagnosis device for a proportional valve hydraulic device, which belongs to the field of proportional valve diagnosis technology, including a shell, a bearing device located in the shell, and a diagnostic instrument for diagnosing the proportional valve hydraulic device. The shell is provided with a handle, which is rotatably connected to the outer wall of the shell, and the handle can rotate freely on the shell. A support assembly is provided in the shell, and the diagnostic instrument is installed on the support assembly. The bearing device includes a support protrusion, a rotary rod, a baffle, a clamping spring and a handle. A threaded hole is provided on the shell, and the rotary rod passes through the support protrusion and is threadedly connected to the shell. The baffle and the clamping spring are both sleeved on the rotary rod. The support protrusion is used to support the proportional valve hydraulic device installed thereon, and the two ends of the clamping spring contact the baffle and the handle installed on the rotary rod respectively. The device can eliminate the vibration effect during the diagnosis of the proportional valve and improve the accuracy of the diagnosis. The following problems exist in this technical solution:
[0004] When in use, the handle and the shock-absorbing assembly can be used to absorb and damp the instantaneous impact brought by the proportional valve hydraulic device. Since the housing is not easy to fix during use and has poor stability, even if the shock-absorbing effect can be achieved, instability and sliding will still occur, which will affect the diagnosis of the proportional valve hydraulic device and reduce the use effect.
[0005] In view of the above problems, the utility model document proposes a portable hydraulic fault diagnosis instrument. Utility Model Content
[0006] The utility model provides a portable hydraulic fault diagnosis instrument, which solves the problem in the prior art that the shell is not easy to fix when in use and has poor stability. Even if the shock absorption effect can be obtained, instability and sliding will still occur, which will affect the diagnosis of the proportional valve hydraulic device and reduce the use effect.
[0007] The utility model provides the following technical solutions:
[0008] A portable hydraulic fault diagnostic instrument, comprising:
[0009] A fixed box, wherein a mounting frame is arranged on the top of the fixed box, a proportional valve hydraulic device and a diagnostic instrument body are arranged inside the mounting frame respectively, and two baffles for resisting and limiting the proportional valve hydraulic device and the diagnostic instrument body are fixedly arranged on the bottom side of the inner wall of the mounting frame;
[0010] A fixing mechanism, which is arranged on the fixing box and is used to fix the fixing box;
[0011] The carrying mechanism is arranged on the fixed box and is used for carrying the diagnostic instrument body.
[0012] In a possible design, the fixing mechanism includes four fixing plates, and the four fixing plates are respectively fixed on both sides of the fixing box. The interior of each fixing plate is threadedly connected with a threaded rod, the top end of the threaded rod is fixed with a knob, and the bottom end of the threaded rod is rotatably connected to a suction cup via a rotating shaft.
[0013] In a possible design, the carrying mechanism includes two fixed blocks, and the two fixed blocks are respectively fixedly arranged on both sides of the fixed box. Both sides of each fixed block are rotatably connected to handles through a rotating shaft, and the outer walls of the handles are provided with anti-slip sleeves.
[0014] In a possible design, a storage cavity for accommodating and storing the proportional valve hydraulic device and the diagnostic instrument body is provided inside the fixed box, and a door panel matching the storage cavity is rotatably connected to one side of the fixed box via a hinge.
[0015] In a possible design, clamping rods are threadedly connected to the inside of both sides of the mounting frame, and one end of the two clamping rods is rotatably connected to a clamping plate through a rotating shaft. One side of the two clamping plates is respectively fitted with one side of the proportional valve hydraulic device and the diagnostic instrument body, and two telescopic rods are fixedly installed between one side of each clamping plate and one side of the inner wall of the mounting frame.
[0016] In a possible design, partitions are fixedly provided on the inner wall of the fixed box, damping buffers are fixedly provided on the top of the partitions in pairs symmetrically, and the top ends of four damping buffers are fixed to the bottom side of the installation frame.
[0017] In the present application, when in use, firstly, the rotating door panel on one side of the fixed box is opened, and then the diagnostic instrument body to be used is placed in the accommodating cavity opened inside the fixed box, and the diagnostic instrument body can be accommodated and stored through the accommodating cavity, and then the rotating handles on both sides of the fixed block are used to lift the handles to lift the fixed box, so that the device can be lifted and carried to a suitable diagnostic use position, which is convenient for the extensive use of the diagnostic instrument body, and the effect of convenient use is achieved, and the convenience is enhanced. At the same time, the anti-slip sleeve on the outer wall of the handle can not only increase the comfort of the user when grasping, but also prevent accidental falls caused by hand slippage, thereby improving practicality. After the device is carried and placed in a suitable position, the knob is turned to drive the fixed threaded rod to rotate, and the threaded connection between the threaded rod and the fixed plate can be used to drive the rotating suction cup at the bottom of the threaded rod to descend, so that the suction cup is adsorbed and tightly attached to the surface of the fixed surface, and then the device can be stably fixed in the required position, so as to facilitate the subsequent fault diagnosis work, prevent instability and sliding during the diagnosis operation, avoid affecting the diagnosis of the proportional valve hydraulic device, and improve stability and use effect;
[0018] When the fixing box is fixed, the diagnostic instrument body is placed in the installation frame, and the proportional valve hydraulic device to be diagnosed is also placed in the installation frame. At this time, the two clamping rotary rods are rotated respectively, and the clamping rotary rods are connected to the threaded connection inside one side of the installation frame to drive the clamping plate rotating at one end to move, so that the clamping plate is clamped and fitted to one side of the proportional valve hydraulic device and the diagnostic instrument body, and then they can be fixed, thereby improving the installation and placement stability of the proportional valve hydraulic device and the diagnostic instrument body, and realizing the effect of conveniently fixing the proportional valve hydraulic devices and the diagnostic instrument body of different models. At the same time, during the movement of the clamping plate, the telescopic rod will follow the telescopic movement, which is beneficial In order to improve the stability of the movement of the clamping plate, the diagnostic instrument body and the proportional valve hydraulic device are then connected, and the proportional valve hydraulic device needs to be in a working state, that is, liquid is flowing, so that the fault diagnosis of the proportional valve hydraulic device can be performed through the diagnostic instrument body, achieving a stable diagnosis effect and improving the accuracy of fault diagnosis. At the same time, during the operation of the proportional valve hydraulic device, the flow and impact of the liquid will drive the mounting frame and its body to vibrate. At this time, the damping buffer fixed on the partition can buffer the vibration and impact of the mounting frame, achieving a shock absorbing effect, improving the stability of the mounting frame, avoiding diagnostic interference, and improving the use effect.
[0019] In the utility model, the portable hydraulic fault diagnosis instrument can be stably fixed at a desired position by a fixing mechanism, so as to facilitate the subsequent fault diagnosis work and improve the stability;
[0020] In the utility model, the portable hydraulic fault diagnosis instrument can be easily lifted and carried to a suitable diagnosis position by means of a carrying mechanism, so as to facilitate the wide use of the diagnosis instrument body, achieve the effect of convenient use, and enhance convenience;
[0021] In the utility model, the device can be stably fixed at a desired position to facilitate subsequent fault diagnosis work, prevent instability and sliding during the diagnosis operation, avoid affecting the diagnosis of the proportional valve hydraulic device, and improve stability and use effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A three-dimensional perspective structural schematic diagram of a portable hydraulic fault diagnosis instrument provided by an embodiment of the utility model;
[0023] Figure 2 A schematic diagram of the installation frame structure of a portable hydraulic fault diagnosis instrument provided by an embodiment of the utility model;
[0024] Figure 3 A structural schematic diagram of a hidden installation frame of a portable hydraulic fault diagnosis instrument provided by an embodiment of the utility model;
[0025] Figure 4 A schematic diagram of the structure of a portable hydraulic fault diagnostic instrument in an open door state provided by an embodiment of the utility model.
[0026] Reference numerals:
[0027] 1. Fixed box; 2. Partition; 3. Damping buffer; 4. Mounting frame; 5. Proportional valve hydraulic device; 6. Diagnostic instrument body; 7. Baffle; 8. Clamping rotary rod; 9. Clamping plate; 10. Telescopic rod; 11. Fixed plate; 12. Threaded rod; 13. Knob; 14. Suction cup; 15. Accommodating chamber; 16. Door panel; 17. Handle; 18. Anti-slip cover; 19. Fixed block. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0029] Example 1
[0030] Please refer to Figure 1-Figure 4 , a diagnostic instrument, comprising:
[0031] A fixed box 1 is provided with an installation frame 4 on the top of the fixed box 1, and a proportional valve hydraulic device 5 and a diagnostic instrument body 6 are respectively provided inside the installation frame 4. Two baffles 7 for resisting and limiting the proportional valve hydraulic device 5 and the diagnostic instrument body 6 are fixedly provided on the bottom side of the inner wall of the installation frame 4. Clamping rods 8 are threadedly connected to the inside of the two sides of the installation frame 4, and one end of the two clamping rods 8 is rotatably connected to clamping plates 9 through a rotating shaft. One side of the two clamping plates 9 is respectively fitted with one side of the proportional valve hydraulic device 5 and the diagnostic instrument body 6, and two telescopic rods 10 are fixedly installed between one side of each clamping plate 9 and one side of the inner wall of the installation frame 4.
[0032] By rotating the two clamping rods 8 respectively and utilizing the threaded connection between the clamping rods 8 and one side of the mounting frame 4, the clamping plate 9 rotating at one end can be driven to move, so that the clamping plate 9 is clamped and fitted to one side of the proportional valve hydraulic device 5 and the diagnostic instrument body 6, and then they can be fixed, thereby improving the stability of the installation and placement of the proportional valve hydraulic device 5 and the diagnostic instrument body 6, and achieving the effect of conveniently fixing different types of proportional valve hydraulic devices 5 and the diagnostic instrument body 6. At the same time, the telescopic rod 10 will be telescoped accordingly, which is beneficial to improving the stability of the movement of the clamping plate 9. The fault diagnosis of the proportional valve hydraulic device 5 can be performed through the diagnostic instrument body 6, thereby achieving a stable diagnosis effect and improving the accuracy of fault diagnosis.
[0033] The fixing mechanism is arranged on the fixing box 1 for fixing the fixing box 1. The fixing mechanism includes four fixing plates 11. The four fixing plates 11 are respectively fixedly arranged on both sides of the fixing box 1. The interior of each fixing plate 11 is threadedly connected with a threaded rod 12. A knob 13 is fixedly arranged on the top of the threaded rod 12. The bottom end of the threaded rod 12 is rotatably connected with a suction cup 14 through a rotating shaft. Turning the knob 13 drives the fixed threaded rod 12 to rotate, which can drive the suction cup 14 rotating at the bottom end of the threaded rod 12 to descend, so that the suction cup 14 is adsorbed and tightly attached to the surface of the fixed surface, and then the device can be stably fixed in the desired position to facilitate the subsequent fault diagnosis work, prevent instability and sliding during the diagnosis operation, avoid affecting the diagnosis of the proportional valve hydraulic device 5, and improve the stability and use effect.
[0034] The carrying mechanism is arranged on the fixed box 1 for carrying the diagnostic instrument body 6. The carrying mechanism includes two fixed blocks 19. The two fixed blocks 19 are respectively fixedly arranged on both sides of the fixed box 1. Both sides of each fixed block 19 are rotatably connected with handles 17 through a rotating shaft. The outer wall of the handle 17 is provided with an anti-slip sleeve 18. The interior of the fixed box 1 is provided with a accommodating chamber 15 for accommodating and storing the proportional valve hydraulic device 5 and the diagnostic instrument body 6. One side of the fixed box 1 is rotatably connected with a door panel 16 that matches the accommodating chamber 15 through a hinge.
[0035] The diagnostic instrument body 6 to be used is placed into the accommodating cavity 15 opened inside the fixed box 1. The diagnostic instrument body 6 can be accommodated and stored through the accommodating cavity 15. Then, the handle 17 is lifted to lift the fixed box 1, so that the device can be lifted and carried to a suitable diagnostic use position, which is convenient for the widespread use of the diagnostic instrument body 6, achieves the effect of convenient use, and enhances convenience. At the same time, the anti-slip cover 18 on the outer wall of the handle 17 can not only increase the comfort of the user when grasping, but also prevent accidental falls caused by hand slippage, thereby improving practicality.
[0036] The present application can be used in the field of fault diagnosis, and can also be used in other fields applicable to the present application.
[0037] The proportional valve hydraulic device 5 and the diagnostic instrument body 6 are the same as the proportional valve hydraulic device 400 and the diagnostic instrument body 300 mentioned in the Chinese patent authorization announcement No. CN218381588U, and their structures and mechanisms are not described in detail here;
[0038] Example 2
[0039] refer to Figure 3 , improved on the basis of the first embodiment: a portable hydraulic fault diagnosis instrument, which is applied to the field of fault diagnosis;
[0040] A partition 2 is fixedly provided on the inner wall of the fixed box 1, and damping buffers 3 are fixedly provided on the top of the partition 2 in pairs symmetrically. The top ends of the four damping buffers 3 are fixed to the bottom side of the mounting frame 4. The damping buffers 3 fixed on the partition 2 can buffer the vibration and impact of the mounting frame 4, thereby achieving a shock absorbing effect, improving the stability of the mounting frame 4, avoiding diagnostic interference, and improving the use effect.
[0041] The above are only specific implementations of the utility model, but the protection scope of the utility model is not limited to them. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model; in the absence of conflicts, the embodiments of the utility model and the features in the embodiments can be combined with each other. Therefore, the protection scope of the utility model shall be based on the protection scope of the claims.
Claims
1. A portable hydraulic fault diagnostic instrument, characterized in that: include: A fixed box (1), wherein a mounting frame (4) is arranged on the top of the fixed box (1), a proportional valve hydraulic device (5) and a diagnostic instrument body (6) are arranged inside the mounting frame (4), and two baffles (7) for blocking and limiting the proportional valve hydraulic device (5) and the diagnostic instrument body (6) are fixedly arranged on the bottom side of the inner wall of the mounting frame (4); A fixing mechanism, the fixing mechanism being arranged on the fixing box (1) and being used for fixing the fixing box (1); A carrying mechanism is arranged on the fixed box (1) and is used for carrying the diagnostic instrument body (6).
2. A portable hydraulic fault diagnostic instrument according to claim 1, characterized in that: The fixing mechanism comprises four fixing plates (11), the four fixing plates (11) are respectively fixedly arranged on two sides of the fixing box (1), the interior of each fixing plate (11) is threadedly connected to a threaded rod (12), a knob (13) is fixedly arranged at the top end of the threaded rod (12), and the bottom end of the threaded rod (12) is rotatably connected to a suction cup (14) via a rotating shaft.
3. A portable hydraulic fault diagnostic instrument according to claim 1, characterized in that: The carrying mechanism comprises two fixed blocks (19), the two fixed blocks (19) are respectively fixedly arranged on two sides of the fixed box (1), and both sides of each fixed block (19) are rotatably connected to a handle (17) via a rotating shaft, and the outer wall of the handle (17) is provided with an anti-slip sleeve (18).
4. A portable hydraulic fault diagnostic instrument according to claim 3, characterized in that: The fixed box (1) is provided with a receiving chamber (15) for receiving and storing the proportional valve hydraulic device (5) and the diagnostic instrument body (6), and one side of the fixed box (1) is rotatably connected to a door panel (16) that matches the receiving chamber (15) via a hinge.
5. A portable hydraulic fault diagnostic instrument according to claim 1, characterized in that: The inside of both sides of the installation frame (4) is threadedly connected with a clamping rod (8), one end of each of the two clamping rods (8) is rotatably connected to a clamping plate (9) via a rotating shaft, one side of each of the two clamping plates (9) is respectively fitted with a side of the proportional valve hydraulic device (5) and a side of the diagnostic instrument body (6), and two telescopic rods (10) are fixedly installed between one side of each of the clamping plates (9) and one side of the inner wall of the installation frame (4).
6. A portable hydraulic fault diagnosis instrument according to claim 5, characterized in that: The inner wall of the fixed box (1) is fixedly provided with a partition (2), and the top of the partition (2) is symmetrically fixedly provided with damping buffers (3) in pairs, and the top ends of the four damping buffers (3) are fixed to the bottom side of the installation frame (4).