Steel strip reinforced polyethylene spiral corrugated pipe with reinforced wave crest

The wave crest reinforced steel belt design in steel-reinforced polyethylene spiral corrugated pipes addresses performance limitations by alternating large and small wave crests with X-shaped ribs, enhancing load-bearing capacity and impact resistance.

CN222277742UActive Publication Date: 2024-12-31JIANGSU HUANTONG ENVIRONMENT TECH CO LTD
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Patent Information

Application Number
CN202421126541.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2024-12-31
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

Existing steel-reinforced polyethylene spiral corrugated pipes with single wave crest designs face limitations in performance under complex stresses, particularly in terms of load-bearing capacity, stability, and resistance to impact and deformation.

Method used

A wave crest reinforced steel belt design is implemented, where large and small wave crest steel belts are alternately arranged with polyethylene inner and outer layers, and reinforced with X-shaped ribs, enhancing structural stability and impact resistance.

Benefits of technology

The design significantly improves load-bearing capacity, stability, and impact resistance, preventing local stress concentration and material breakage, thereby extending the pipeline's service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wave crest reinforced steel strip reinforced polyethylene spiral corrugated pipe which comprises a polyethylene inner pipe, a large wave crest steel strip and a small wave crest steel strip are spirally wound on the outer side of the polyethylene inner pipe, wave crests of the large wave crest steel strip and the small wave crest steel strip are alternately arranged, and a polyethylene outer layer covers the outer layer of the large wave crest steel strip and the outer layer of the small wave crest steel strip. According to the wave crest steel belt and the small wave crest steel belt provided by the utility model, the bearing mechanism is optimized through alternate arrangement of the large wave crest and the small wave crest, the large wave crest steel belt provides main support to resist external pressure, and the small wave crest steel belt fills gaps to ensure uniform stress. According to the structure, the overall stability and the bearing capacity of the pipeline are remarkably improved, the impact resistance is enhanced, impact force is effectively dispersed and absorbed, and damage caused by local stress concentration is prevented.
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Description

Technical Field

[0001] The utility model relates to a steel belt reinforced polyethylene spiral corrugated pipe with wave crest reinforcement. Background Art

[0002] In modern industry and infrastructure construction, pipelines are an important tool for transporting liquids, gases or solid particles. They are widely used in water treatment, oil and gas transportation, chemical fluid transmission and other fields. Traditional pipeline materials include steel pipes, plastic pipes, concrete pipes, etc. These pipes have their own advantages, but they also have some limitations that are difficult to overcome, such as heavy weight, easy corrosion, difficult installation, and high cost.

[0003] In order to solve these problems, scientific and technological personnel have developed a variety of new pipe materials and structural designs. Among them, steel-reinforced polyethylene spiral corrugated pipes have attracted widespread attention due to their excellent performance. This pipe is a new type of pipe with high strength, wear resistance and corrosion resistance by compounding steel and polyethylene materials. However, most of the existing steel-reinforced polyethylene spiral corrugated pipes adopt a single wave crest design, which to some extent limits their performance when subjected to complex stresses. Utility Model Content

[0004] The main purpose of the utility model is to provide a steel belt reinforced polyethylene spiral corrugated pipe with wave peak reinforcement to solve the problems raised in the above background technology.

[0005] The purpose of the utility model can be achieved by adopting the following technical solutions:

[0006] A wave crest reinforced steel belt reinforced polyethylene spiral corrugated pipe comprises a polyethylene inner pipe, the outer side of the polyethylene inner pipe is spirally wound with a large wave crest steel belt and a small wave crest steel belt, the wave crests of the large wave crest steel belt and the small wave crest steel belt are alternately arranged, and the outer layers of the large wave crest steel belt and the small wave crest steel belt are covered with a polyethylene outer layer.

[0007] Preferably, the large wave crest steel strip includes a large load-bearing portion and two large connecting portions, the large load-bearing portion is an inverted U-shaped structure, the bottom ends of the large load-bearing portion are respectively arranged on the two large connecting portions, and the large connecting portions are rectangular structures.

[0008] Preferably, the bottom end of the large bearing portion is connected to the middle of the large connecting portion.

[0009] Preferably, a large reinforcing rib is provided inside the large load-bearing portion.

[0010] Preferably, the large reinforcing rib is in an X-shaped structure, the top end of the large reinforcing rib is connected to the inner side of the large bearing portion, and the bottom end of the large reinforcing rib is respectively connected to two large connecting portions.

[0011] Preferably, the small wave peak steel strip includes a small load-bearing portion and two small connecting portions, the small load-bearing portion is an inverted U-shaped structure, the bottom ends of the small load-bearing portion are respectively arranged on the two small connecting portions, and the small connecting portions are rectangular structures.

[0012] Preferably, the bottom end of the small bearing portion is connected to the middle of the small connecting portion.

[0013] Preferably, a small reinforcing rib is provided inside the small bearing portion.

[0014] Preferably, the small reinforcing ribs are in an X-shaped structure, the top ends of the small reinforcing ribs are connected to the inner side of the small bearing portion, and the bottom ends of the small reinforcing ribs are respectively connected to two small connecting portions.

[0015] Beneficial technical effects of the utility model:

[0016] 1. The wave crest steel belt and small wave crest steel belt provided by the utility model optimize the load-bearing mechanism by alternating the large and small wave crests. The large wave crest steel belt provides the main support to resist the external pressure, while the small wave crest steel belt fills the gap to ensure uniform force. This structure not only significantly improves the overall stability and load-bearing capacity of the pipeline, but also enhances the impact resistance, effectively disperses and absorbs the impact force, and prevents damage caused by local stress concentration.

[0017] 2. The large and small reinforcing ribs provided by the utility model further enhance the pressure resistance and durability of the pipeline, so that the pipeline has sufficient strength to resist deformation when subjected to pressure from all directions, and can prevent material breakage caused by long-term pressure or fatigue to a certain extent, thereby increasing the service life of the pipeline. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the spiral bellows structure of an embodiment of the utility model;

[0019] Figure 2 A cross-sectional view of a spiral bellows according to an embodiment of the utility model;

[0020] Figure 3 For the embodiment of the utility model Figure 2 A magnified image of point A;

[0021] Figure 4 This is a schematic diagram of the structure of a large wave crest steel strip and a small wave crest steel strip according to an embodiment of the utility model.

[0022] In the figure: 1. Polyethylene inner tube; 2. Large wave crest steel belt; 201. Large load-bearing part; 202. Large connecting part; 3. Small wave crest steel belt; 301. Small load-bearing part; 302. Small connecting part; 4. Polyethylene outer layer; 5. Large reinforcing ribs; 6. Small reinforcing ribs. DETAILED DESCRIPTION

[0023] In order to make the technical solution of the present invention more clear and specific to those skilled in the art, the present invention is further described in detail below in conjunction with embodiments and drawings, but the implementation methods of the present invention are not limited thereto.

[0024] like Figure 1-Figure 4 As shown, the wave peak reinforced steel belt reinforced polyethylene spiral corrugated pipe provided in this embodiment includes a polyethylene inner tube 1, a large wave peak steel belt 2 and a small wave peak steel belt 3 are spirally wound on the outer side of the polyethylene inner tube 1, and the large wave peak steel belt 2 and the small wave peak steel belt 3 are coated with resin on the surface before winding to ensure a good bonding effect, the wave peaks of the large wave peak steel belt 2 and the small wave peak steel belt 3 are arranged alternately, and the outer layer of the large wave peak steel belt 2 and the small wave peak steel belt 3 is covered with a polyethylene outer layer 4, and the polyethylene outer layer 4 completely wraps the large wave peak steel belt 2 and the small wave peak steel belt 3 to prevent the large wave peak steel belt 2 and the small wave peak steel belt 3 from being corroded, and the large wave peak steel belt 2 provides the main support to resist external pressure, while the small wave peak steel belt 3 fills the gap to ensure uniform force. This structure not only significantly improves the overall stability and bearing capacity of the pipeline, but also enhances the impact resistance, effectively disperses and absorbs the impact force, prevents damage caused by local stress concentration, and can also reduce the material consumption.

[0025] In this embodiment, if Figure 3 As shown, the large wave crest steel belt 2 includes a large load-bearing portion 201 and two large connecting portions 202. The large load-bearing portion 201 is in an inverted U-shaped structure. The bottom ends of the large load-bearing portion 201 are respectively arranged on the two large connecting portions 202. The large connecting portions 202 are in a rectangular structure. The inverted U-shaped design of the large load-bearing portion 201 increases the pressure-bearing area of ​​the pipeline. The large connecting portions 202 ensure that the large wave crest steel belt 2 has sufficient contact area with the polyethylene inner tube 1 to ensure the overall structural stability of the pipeline.

[0026] In this embodiment, if Figure 2 As shown, the bottom end of the large bearing portion 201 is connected to the middle of the large connecting portion 202 , which helps to improve the bearing capacity at the node, and the inner side of the large connecting portion 202 can provide a connection position for the large reinforcing rib 5 .

[0027] In this embodiment, if Figure 2 As shown, a large reinforcing rib 5 is provided on the inner side of the large load-bearing portion 201, and the large reinforcing rib 5 is in an X-shaped structure. The top end of the large reinforcing rib 5 is connected to the inner side of the large load-bearing portion 201, and the bottom end of the large reinforcing rib 5 is respectively connected to two large connecting portions 202, thereby increasing the rigidity of the pipeline, enabling it to better resist external pressure and impact, and reducing the possibility of deformation.

[0028] In this embodiment, if Figure 3As shown, the small wave peak steel belt 3 includes a small bearing portion 301 and two small connecting portions 302. The small bearing portion 301 is in an inverted U-shaped structure. The bottom ends of the small bearing portion 301 are respectively arranged on the two small connecting portions 302. The small connecting portions 302 are in a rectangular structure. The inverted U-shaped design of the small bearing portion 301 increases the pressure-bearing area of ​​the pipeline. The small connecting portions 302 ensure that the small wave peak steel belt 3 has sufficient contact area with the polyethylene inner tube 1 to ensure the overall structural stability of the pipeline.

[0029] In this embodiment, if Figure 2 As shown, the bottom end of the small bearing portion 301 is connected to the middle of the small connecting portion 302 , which helps to improve the bearing capacity at the node, and the inner side of the small connecting portion 302 can provide a connection position for the small reinforcing rib 6 .

[0030] In this embodiment, if Figure 2 As shown, a small reinforcing rib 6 is provided on the inner side of the small bearing portion 301, and the small reinforcing rib 6 is in an X-shaped structure. The top end of the small reinforcing rib 6 is connected to the inner side of the small bearing portion 301, and the bottom end of the small reinforcing rib 6 is respectively connected to two small connecting portions 302, thereby increasing the rigidity of the pipeline, enabling it to better resist external pressure and impact, and reducing the possibility of deformation.

[0031] In summary, in this embodiment, the large wave peak steel belt 2 and the small wave peak steel belt 3 provided in this embodiment optimize the bearing mechanism through the alternating arrangement of large and small wave peaks. The large wave peak steel belt 2 provides the main support to resist external pressure, while the small wave peak steel belt 3 fills the gap to ensure uniform force. This structure not only significantly improves the overall stability and bearing capacity of the pipeline, but also enhances the impact resistance, effectively disperses and absorbs the impact force, and prevents damage caused by local stress concentration; the large reinforcing ribs 5 and small reinforcing ribs 6 provided further enhance the compressive resistance and durability of the pipeline, so that the pipeline has sufficient strength to resist deformation when subjected to pressure from all directions, and can prevent material breakage caused by long-term pressure or fatigue to a certain extent, thereby improving the service life of the pipeline.

[0032] The above is only a further embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the scope disclosed by the present invention according to the technical solution and concept of the present invention, which fall within the protection scope of the present invention.

Claims

1. A steel belt reinforced polyethylene spiral corrugated pipe with wave peak reinforcement, characterized in that: The invention comprises a polyethylene inner tube (1), the outer side of which is spirally wound with a large wave peak steel belt (2) and a small wave peak steel belt (3), the wave peaks of the large wave peak steel belt (2) and the small wave peak steel belt (3) are arranged alternately, and the outer layers of the large wave peak steel belt (2) and the small wave peak steel belt (3) are covered with a polyethylene outer layer (4).

2. The steel belt reinforced polyethylene spiral corrugated pipe with wave crest reinforcement according to claim 1, characterized in that: The large wave crest steel strip (2) comprises a large bearing portion (201) and two large connecting portions (202); the large bearing portion (201) is in an inverted U-shaped structure; the bottom ends of the large bearing portion (201) are respectively arranged on the two large connecting portions (202); and the large connecting portions (202) are in a rectangular structure.

3. The steel belt reinforced polyethylene spiral corrugated pipe with wave crest reinforcement according to claim 2, characterized in that: The bottom end of the large bearing portion (201) is connected to the middle of the large connecting portion (202).

4. The steel belt reinforced polyethylene spiral corrugated pipe with wave crest reinforcement according to claim 2, characterized in that: A large reinforcing rib (5) is provided inside the large bearing portion (201).

5. The steel-belt reinforced polyethylene spiral corrugated pipe with wave crest reinforcement according to claim 4, characterized in that: The large reinforcing rib (5) has an X-shaped structure, the top end of the large reinforcing rib (5) is connected to the inner side of the large bearing portion (201), and the bottom end of the large reinforcing rib (5) is respectively connected to two large connecting portions (202).

6. The steel belt reinforced polyethylene spiral corrugated pipe with wave crest reinforcement according to claim 1, characterized in that: The small wave peak steel strip (3) comprises a small bearing portion (301) and two small connecting portions (302); the small bearing portion (301) is in an inverted U-shaped structure; the bottom ends of the small bearing portion (301) are respectively arranged on the two small connecting portions (302); and the small connecting portions (302) are in a rectangular structure.

7. The steel belt reinforced polyethylene spiral corrugated pipe with wave crest reinforcement according to claim 6, characterized in that: The bottom end of the small bearing portion (301) is connected to the middle of the small connecting portion (302).

8. The steel-belt reinforced polyethylene spiral corrugated pipe with wave crest reinforcement according to claim 6, characterized in that: A small reinforcing rib (6) is provided inside the small bearing portion (301).

9. The steel belt reinforced polyethylene spiral corrugated pipe with wave crest reinforcement according to claim 8, characterized in that: The small reinforcing rib (6) has an X-shaped structure, the top end of the small reinforcing rib (6) is connected to the inner side of the small bearing portion (301), and the bottom end of the small reinforcing rib (6) is respectively connected to the two small connecting portions (302).