Purified ash gas conveying and incinerating device for calcium carbide furnace

By using anti-blocking and purification measures with a combination of filter mesh, cleaning board and activated carbon in the ash gas conveying and incineration device of the calcium carbide furnace, the problem of blockage in the conveying pipeline is solved and the conveying efficiency and safety are improved.

CN222278605UActive Publication Date: 2024-12-31INNER MONGOLIA YIDONG GRP DONGYI CHEM CO LTD
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Patent Information

Application Number
CN202421158421.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2024-12-31
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

In the prior art, the conveying pipeline is often blocked during the pneumatic conveying process of the calcium carbide furnace, which affects safety and efficiency.

Method used

A calcium carbide furnace ash purification gas delivery and incineration device is designed, using anti-blocking components of a combination of filter and cleaning board. By driving the fan to drive the connecting shaft, the cleaning board and high-temperature resistant cleaning brush are used to clean the dust on the surface of the filter screen simultaneously. The sealing plate and scraper are combined to scrape dust on the inner wall of the air duct, and the activated carbon purification box further improves the purification effect.

Benefits of technology

It effectively avoids air duct blockage, improves the safety and efficiency of gas transportation, and further improves the transportation efficiency and safety through adsorption and purification of activated carbon.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a calcium carbide furnace purified ash gas conveying and incinerating device, and relates to the technical field of calcium carbide furnace purified ash, the calcium carbide furnace purified ash gas conveying and incinerating device comprises a bottom plate, a mounting frame, an ash cleaning bin and an incinerator, the mounting frame is located at the top of the bottom plate and fixedly connected with the bottom plate, and the ash cleaning bin is located in the mounting frame and fixedly connected with the mounting frame; the incinerator is located at the top of the bottom plate and fixedly connected with the bottom of the bottom plate, and an ash discharging pipe is fixedly connected to the bottom of the ash cleaning bin. And the connecting shaft drives the cleaning plate to operate during operation, so that dust adhered to the surface of the filter screen is cleaned through cooperation of the arranged cleaning plate and the high-temperature-resistant cleaning brush, the phenomenon that the interior of the air pipe is blocked is avoided, and the safety and the conveying efficiency are improved.
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Description

Technical field:

[0001] The utility model relates to the technical field of calcium carbide furnace purified ash, in particular to a gas conveying and incineration device for calcium carbide furnace purified ash. Background technology:

[0002] A large amount of high-temperature furnace gas is generated during the production process of a closed calcium carbide furnace. The furnace gas temperature is generally 400-900℃, and the dust content is about 50-150g / Nm3. After the furnace gas is released from the calcium carbide furnace, it is initially cooled by the water-cooled clean gas flue and then enters the furnace gas purification device. The rough gas fan draws the furnace gas into the sedimentation bin, air cooler, and air cooling bin in turn, and sends it to three bag dust collectors for fine filtration. During the sedimentation, 40-50% of the large particles of dust in the furnace gas are removed, and the furnace gas temperature before entering the air cooler is about 400-600℃. After cooling and dust removal by the air cooler, the temperature is reduced to 180-250℃ in the air cooling bin. Under the action of the clean gas fan, it is sent to the lime kiln as fuel. The solid dust purification ash collected by the sedimentation bin, air cooler and bag dust collector is transported to the purification ash bin by a chain scraper.

[0003] At present, there is a technology for treating purified ash by incineration. The technology uses an existing incinerator as an incineration chamber, and uses the incinerator to incinerate the purified ash in a fluidized state. The waste residue after incineration is discharged from the bottom slag discharge port of the incinerator.

[0004] In the prior art, pneumatic conveying is used to transport the purified ash in the purified ash bin to the incinerator. During the pneumatic conveying process, the conveying pipeline is often blocked, which affects the safety and efficiency of the pneumatic conveying process. For this reason, we propose a gas conveying and incineration device for purified ash from a calcium carbide furnace. Utility model content:

[0005] The utility model aims to provide a gas conveying and incinerating device for purifying ash from a calcium carbide furnace, so as to solve the shortcomings of the prior art.

[0006] The utility model is implemented by the following technical scheme: a calcium carbide furnace purified ash gas conveying and incineration device, comprising a base plate, a mounting frame, a clean ash bin and an incinerator, the mounting frame is located at the top of the base plate and fixedly connected thereto, the clean ash bin is located inside the mounting frame and fixedly connected thereto, the incinerator is located at the top of the base plate and fixedly connected thereto, the bottom of the clean ash bin is fixedly connected with an ash discharge pipe, the bottom of the ash discharge pipe is fixedly connected with an ash outlet bin, an air fan is arranged inside the mounting frame, the air fan cooperates with the ash discharge pipe, one end of the ash discharge pipe is fixedly connected with an air duct, the air duct is fixedly connected to the incinerator, and an anti-blocking component is arranged inside the air duct.

[0007] Preferably, the anti-clogging component includes a filter and a cleaning plate, a driving fan is provided inside the air duct, a connecting shaft is provided at the output end of the driving fan, the cleaning plate is located on the outside of the connecting shaft and is fixedly connected thereto, a plurality of high-temperature resistant cleaning brushes are fixedly connected to one end of the cleaning plate, the filter is located inside the air duct and is fixedly connected thereto, the connecting shaft passes through the filter and is rotatably connected thereto, the high-temperature resistant cleaning brush cooperates with the filter, and dust can be filtered through the set filter, and the connecting shaft is driven to operate when the driving fan is running, and the cleaning plate and the high-temperature resistant cleaning brush are driven to operate synchronously through the connecting shaft to clean the dust adsorbed on the surface of the filter.

[0008] Preferably, a sealing plate is slidably connected to the inside of the air duct, one end of the driving fan is fixedly connected to a spring, the spring is fixedly connected to the sealing plate, a scraper is provided on the outside of the sealing plate, the sealing plate can be reset by the spring, the dust can be scraped off multiple times, and the scraping effect of the dust is ensured by the cooperation between the scraper and the sealing plate.

[0009] Preferably, one end of the air duct is fixedly connected to a purification box, and the sealing plate cooperates with the purification box. Through the cooperation between the purification box and the sealing plate, the dust scraped by the sealing plate and the scraper can be transported to the interior of the purification box, and the gas can flow.

[0010] Preferably, a partition plate is provided inside the air duct, and the partition plate cooperates with a purification box. Activated carbon is provided inside the purification box, and the dust is adsorbed and purified by the activated carbon to improve the transportation efficiency.

[0011] Preferably, the purification box is internally slidably connected to a placement drawer, a slide rail is provided at the bottom of the placement drawer, a slide groove is provided inside the purification box, and the slide groove is slidably connected to the slide rail. Through the cooperation of the slide groove and the slide rail, the activated carbon inside the purification box can be easily replaced to ensure the purification effect.

[0012] Preferably, a sealing strip is provided at one end of the purification box, and the sealing strip is used to avoid gas leakage and ensure its sealing performance.

[0013] Advantages of the utility model:

[0014] 1. The utility model can filter the dust contained in the air through the filter net without using any electronic equipment affected by high temperature, and drive the cleaning plate to operate through the connecting shaft during operation, so that the dust adhered to the surface of the filter net can be cleaned through the cooperation of the cleaning plate and the high temperature resistant cleaning brush, thereby avoiding blockage inside the air duct, thereby improving safety and transportation efficiency.

[0015] 2. The utility model can scrape off the dust adhered to the inner wall of the air duct during pneumatic conveying by means of the air duct and the sealing plate, and make it fall into the purification box through the cooperation of the sealing plate and the scraper, and can reset the sealing plate through the spring, perform multiple scraping, and further purify the dust by setting activated carbon inside the purification box, thereby further improving the conveying efficiency and safety. Description of the drawings:

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 This is a structural schematic diagram of a gas conveying and incineration device for ash purification in a calcium carbide furnace according to an embodiment of the utility model;

[0018] Figure 2 It is a cross-sectional view of the air duct of a gas conveying and incinerating device for purifying ash from a calcium carbide furnace according to an embodiment of the utility model;

[0019] Figure 3 This is an assembly diagram of a purification box of a calcium carbide furnace ash purification gas transportation and incineration device according to an embodiment of the utility model.

[0020] In the figure: 1. bottom plate; 2. mounting frame; 3. clean ash bin; 4. incinerator; 5. ash discharge pipe; 6. air fan; 7. air duct; 8. drive fan; 9. connecting shaft; 10. filter screen; 11. cleaning plate; 12. high temperature resistant cleaning brush; 13. spring; 14. purification box; 15. sealing plate; 16. partition plate; 17. slide slot; 18. placement drawer; 19. slide rail; 20. ash discharge bin. Specific implementation method:

[0021] The following will be combined with the embodiment of the present utility model Figure 1-Figure 3 , clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] A gas conveying and incineration device for purifying ash from a calcium carbide furnace comprises a base plate 1, a mounting frame 2, a clean ash bin 3 and an incinerator 4. The mounting frame 2 is located at the top of the base plate 1 and is fixedly connected thereto. The clean ash bin 3 is located inside the mounting frame 2 and is fixedly connected thereto. The incinerator 4 is located at the top of the base plate 1 and is fixedly connected thereto. An ash discharge pipe 5 is fixedly connected to the bottom of the clean ash bin 3. An ash outlet bin 20 is fixedly connected to the bottom of the ash discharge pipe 5. An air fan 6 is arranged inside the mounting frame 2. The air fan 6 cooperates with the ash discharge pipe 5. One end of the ash discharge pipe 5 is fixedly connected to an air duct 7. The air duct 7 is fixedly connected to the incinerator 4. An anti-blocking component is arranged inside the air duct 7. The purified ash inside the clean ash bin 3 flows out through the ash discharge pipe 5 and enters the air duct 7 under the action of the air fan 6. The anti-blocking component is arranged to ensure that the inside of the air duct 7 will not be blocked under long-term use.

[0023] The anti-clogging component includes a filter screen 10 and a cleaning plate 11. A driving fan 8 is provided inside the air duct 7. A connecting shaft 9 is provided at the output end of the driving fan 8. The cleaning plate 11 is located on the outside of the connecting shaft 9 and is fixedly connected thereto. A plurality of high temperature resistant cleaning brushes 12 are fixedly connected to one end of the cleaning plate 11. The filter screen 10 is located inside the air duct 7 and is fixedly connected thereto. The connecting shaft 9 penetrates the filter screen 10 and is rotatably connected thereto. The high temperature resistant cleaning brush 12 cooperates with the filter screen 10. The dust can be filtered through the filter screen 10, and the dust can be filtered through the driving fan 8. When 8 is in operation, it drives the connecting shaft 9 to operate, and through the connecting shaft 9, it drives the cleaning plate 11 and the high-temperature resistant cleaning brush 12 to operate synchronously, and cleans the dust adsorbed on the surface of the filter screen 10. The inside of the air duct 7 is slidably connected with a sealing plate 15, and one end of the driving fan 8 is fixedly connected with a spring 13, and the spring 13 is fixedly connected to the sealing plate 15. A scraper is arranged on the outside of the sealing plate 15, and the sealing plate 15 can be reset by the arranged spring 13, so that the dust can be scraped off for multiple times, and the scraper cooperates with the sealing plate 15 to ensure the dust scraping effect.

[0024] One end of the air duct 7 is fixedly connected to a purification box 14, and a sealing plate 15 cooperates with the purification box 14. Through the cooperation between the purification box 14 and the sealing plate 15, the dust scraped by the sealing plate 15 and the scraper can be transported to the inside of the purification box 14, and the gas can circulate. A partition plate 16 is provided inside the air duct 7, and the partition plate 16 cooperates with the purification box 14. Activated carbon is provided inside the purification box 14, and the dust is adsorbed and purified by the activated carbon to improve the transportation efficiency. A placement drawer 18 is slidably connected to the inside of the purification box 14, and a slide rail 19 is provided at the bottom of the placement drawer 18. A slide groove 17 is provided inside the purification box 14, and the slide groove 17 is slidably connected to the slide rail 19. Through the cooperation of the set slide groove 17 and the slide rail 19, it is convenient to replace the activated carbon inside the purification box 14 to ensure the purification effect. A sealing strip is provided at one end of the purification box 14, and the sealing strip is provided to avoid gas leakage and ensure its sealing.

[0025] When the above device is in use, the dust bin 3 is started, and the dust and gas are blown into the interior of the air duct 7 through the air blower 6. The rotation speed of the driving fan 8 inside the air duct 7 is controlled by the connecting shaft 9. A certain number of revolutions is preset to control the flow of air volume. When the gas enters the interior of the air duct 7, the dust contained in the gas will be filtered by the filter 10, and when the connecting shaft 9 rotates, it will drive the cleaning plate 11 to operate, so that the dust attached to the surface of the filter 10 is cleaned through the cooperation of the cleaning plate 11 and the high temperature resistant cleaning brush 12. After the gas enters the air duct 7, it will blow the sealing plate 1 5 slides inside the air duct 7. During the sliding process of the sealing plate 15, the sealing plate 15 and the scraper scrape off the dust inside the air duct 7. When the sealing plate 15 moves to the top of the purification box 14, the dust falls into the purification box 14, and the gas continues to flow through the purification box 14. The gas is filtered by the activated carbon arranged inside the purification box 14, and the dust contained in the gas is purified again. Finally, the gas enters the incinerator 4 for incineration, thereby ensuring that there is no blockage in the gas transportation process, thereby improving the gas transportation efficiency.

[0026] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A gas conveying and incineration device for purified ash from a calcium carbide furnace, comprising a base plate (1), a mounting frame (2), a clean ash bin (3) and an incinerator (4), characterized in that: The mounting frame (2) is located at the top of the base plate (1) and is fixedly connected thereto; the clean ash bin (3) is located inside the mounting frame (2) and is fixedly connected thereto; the incinerator (4) is located at the top of the base plate (1) and is fixedly connected thereto; the bottom of the clean ash bin (3) is fixedly connected with an ash discharge pipe (5); the bottom of the ash discharge pipe (5) is fixedly connected with an ash discharge bin (20); an air fan (6) is arranged inside the mounting frame (2); the air fan (6) cooperates with the ash discharge pipe (5); one end of the ash discharge pipe (5) is fixedly connected with an air duct (7); the air duct (7) is fixedly connected to the incinerator (4); an anti-blocking component is arranged inside the air duct (7).

2. The gas conveying and incineration device for purified ash from a calcium carbide furnace according to claim 1 is characterized in that: The anti-clogging component comprises a filter (10) and a cleaning plate (11); a driving fan (8) is arranged inside the air duct (7); a connecting shaft (9) is arranged at the output end of the driving fan (8); the cleaning plate (11) is located outside the connecting shaft (9) and is fixedly connected thereto; one end of the cleaning plate (11) is fixedly connected to a plurality of high-temperature resistant cleaning brushes (12); the filter (10) is located inside the air duct (7) and is fixedly connected thereto; the connecting shaft (9) passes through the filter (10) and is rotatably connected thereto; and the high-temperature resistant cleaning brush (12) cooperates with the filter (10).

3. The gas conveying and incineration device for purified ash from a calcium carbide furnace according to claim 2 is characterized in that: A sealing plate (15) is slidably connected inside the air duct (7), a spring (13) is fixedly connected to one end of the driving fan (8), the spring (13) is fixedly connected to the sealing plate (15), and a scraper is provided on the outside of the sealing plate (15).

4. The gas conveying and incineration device for purified ash from a calcium carbide furnace according to claim 3 is characterized in that: One end of the air duct (7) is fixedly connected to a purification box (14), and the sealing plate (15) cooperates with the purification box (14).

5. The gas conveying and incineration device for purified ash from a calcium carbide furnace according to claim 4 is characterized in that: A partition plate (16) is arranged inside the air duct (7), the partition plate (16) cooperates with a purification box (14), and activated carbon is arranged inside the purification box (14).

6. The gas conveying and incineration device for purified ash from a calcium carbide furnace according to claim 5, characterized in that: The purification box (14) is slidably connected to a placement drawer (18) at the bottom of which a slide rail (19) is provided. A slide groove (17) is provided inside the purification box (14), and the slide groove (17) is slidably connected to the slide rail (19).

7. The gas conveying and incineration device for purified ash from a calcium carbide furnace according to claim 6 is characterized in that: A sealing strip is provided at one end of the purification box (14).