Fixed-axis rotary chassis of circular cooler
By designing a fixed-axis centered ring chiller rotary chassis, the problems of high energy consumption and environmental pressure in the steel industry are solved, and the effects of high structural strength, low energy consumption and low maintenance costs are achieved, which is suitable for future intelligent control. and energy conservation and emission reduction demand.
Patent Information
- Application Number
- CN202420897736.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The existing ring chiller has high energy consumption and environmental pressure in the steel industry, and the equipment structure is complex and the maintenance cost is high, making it difficult to meet the future needs of energy conservation, emission reduction and intelligent control.
A fixed-axis center-type ring chiller rotary chassis is designed, including fixed rotation shaft, spokes, rotary body, support roller and drive device. It realizes stable rotation through frames, pad plates and transmission pin teeth spliced by multiple sets of sector units, combined with gears , reducer and motor drive devices to ensure the structural strength and reliability of the equipment.
It realizes a rotary chassis with high structural strength, low energy consumption, low floor area and low maintenance costs, improves production efficiency and economic benefits, and is suitable for intelligent control and remote monitoring.
Smart Images

Figure CN222279363U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a rotary chassis of a fixed-axis type annular cooler. Background Art
[0002] Annular coolers are annular furnaces used to process industrial raw materials such as steel, usually using fixed-axis rotary chassis technology. The background of this technology stems from the continuous improvement of high efficiency, low energy consumption and environmental protection requirements. The advantages of fixed-axis rotary chassis technology are its simple structure, stable operation, easy maintenance, and ability to withstand high temperatures and high loads, suitable for large-scale continuous production.
[0003] Annular coolers play an important role in the steel industry, mainly used to cool sintered materials after crushing. They cool the materials through a blower and discharge high-temperature flue gas at the same time. The waste heat boiler of the annular cooler recovers this part of the high-temperature flue gas, and uses the high-temperature flue gas discharged after heat exchange to generate high-pressure steam, which in turn drives the steam turbine generator set to connect to the grid for power generation. This not only avoids energy waste, but also reduces exhaust gas emissions and improves economic benefits.
[0004] At present, the steel industry is facing the challenges of energy consumption and environmental pressure, so it is necessary to continuously improve and perfect the technology and equipment of the ring cooler. In the future, the ring cooler will pay more attention to energy saving and emission reduction, improving production efficiency and reducing production costs. At the same time, with the development of intelligent technology, the ring cooler will gradually realize intelligent control and remote monitoring, further improving the automation level of the production process. Utility Model Content
[0005] In order to overcome the above defects, the utility model proposes a fixed-axis type annular cooler rotary chassis, which can realize a stable rotary motion function. The rotary chassis has the advantages of high structural strength and compact size.
[0006] In order to achieve the above-mentioned purpose, the utility model provides a rotating chassis of a fixed-axis annular cooler, comprising a fixed rotating shaft, spokes, a rotating body, supporting rollers and a driving device; wherein the fixed rotating shaft is arranged on a base; a rotating part is arranged on the rotating shaft, and spokes are installed on the circumference of the rotating part; a rotating body is installed on the circumference of the spokes; a plurality of supporting rollers are arranged on the lower surface of the rotating body; and the driving device is transmission-connected to the rotating body.
[0007] Furthermore, the rotating body is formed by splicing a plurality of identical fan-shaped units, and each group of fan-shaped units includes a frame, a pad, a track, and a transmission pin gear; wherein the frame is welded from steel sections, and the pad is made of steel plates and welded to the frame; the track is fixed to the bottom of the frame by bolts and pressure plates, and cooperates with the support rollers below to achieve stable rotation of the rotating chassis; the transmission pin gears are distributed around the frame and fixed to the frame by bolts, and the transmission pin gears are used to engage with the output gear of the drive motor to drive the movement of the rotating chassis.
[0008] Furthermore, the support roller includes a lower base, a bracket, a roller, a central axis, and an end baffle; the lower base is fixed to the foundation by anchor bolts; the bracket is fixed to the lower base by bolts; the central axis passes through the roller and is mounted on the bracket to ensure that the roller can rotate freely without obstruction; the end baffle is fixed to the bracket by bolts.
[0009] Furthermore, the driving device comprises a gear, a reducer, a motor, an upper base, a lower base, a shaft, and a spring; wherein,
[0010] The upper base is π-shaped, including an upper support plate and two side vertical plates arranged on the lower surface of the upper support plate; the lower base is inverted T-shaped, including a lower support plate and an intermediate vertical plate arranged on the upper surface of the lower support plate; wherein the intermediate vertical plate of the lower support plate is arranged between the two side vertical plates of the upper support plate;
[0011] The two shafts are passed from the outside of one side vertical plate of the upper support plate to the inside through the middle vertical plate and the other side vertical plate, and then come out. The two ends of the two shafts are fixed by nuts. The upper base can slide along the two shafts relative to the lower base. Springs are sleeved on the two shafts between the middle vertical plate and the two side vertical plates.
[0012] The gear, reducer and motor are installed on the upper surface of the upper base; the motor is connected to the reducer by transmission, and the gear is installed on the output shaft of the reducer.
[0013] The utility model discloses a fixed axis type annular cooler rotary chassis, which has the advantages of high structural strength, reliable operation, small equipment radius, small footprint, few moving contact parts, small equipment wear, and low subsequent maintenance cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the main structure of a rotary chassis of a fixed-axis annular cooler;
[0015] Figure 2 It is a schematic diagram of a fixed rotating shaft;
[0016] Figure 3 It is a cross-sectional view of a fixed rotating shaft;
[0017] Figure 4 It is a schematic diagram of a rotating body;
[0018] Figure 5 is a schematic diagram of the support roller;
[0019] Figure 6 is a schematic diagram of a driving device;
[0020] Among them: 1. Fixed rotating shaft, 2. Spokes, 3. Rotating body, 4. Support roller, 5. Driving device, 1.1. Rotating part, 1.2. Base, 1.3. Sealing ring, 1.4. Locking nut, 1.5. Stop washer, 1.6. Rotating shaft, 1.7. Bushing, 1.8. Roller bearing, 1.9. Thrust bearing, 1.10. Shaft cover, 1.11. Matching screws, 2.1. Frame, 2.2. Pad, 2.3. Track, 2.4. Transmission pin gear, 3.1. Lower base, 3.2. Bracket, 3.3. Roller, 3.4. Center shaft, 3.5. Shaft end baffle, 4.1. Gear, 4.2. Reducer, 4.3. Motor, 4.4. Upper base, 4.5. Lower base, 4.6. Shaft, 4.7. Spring, 4.8. Fixed nut. DETAILED DESCRIPTION
[0021] The embodiments of the utility model are described in detail below with reference to the accompanying drawings.
[0022] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0023] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "plurality" means two or more.
[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] like Figure 1 As shown, the utility model is a fixed axis type annular cooler rotary chassis, which is characterized by comprising a fixed rotating shaft 1, spokes 2, a rotating body 3, supporting rollers 4 and a driving device 5.
[0026] like Figure 2 ,3 As shown, the fixed shaft 1 comprises a rotating part 1.2, a base 1.2, a sealing ring 1.3, a locking nut 1.4, a stop washer 1.5, a rotating shaft 1.6, a sleeve 1.7, a roller bearing 1.8, a thrust bearing 1.9, upper and lower shaft covers 1.10 and matching screws 1.11. The lower part of the base 1.2 is fixed to the base by anchor bolts, and the upper part of the base 1.2 is interference fit with the rotating shaft 1.6. The rotating part 1.1, the thrust bearing 1.9, the roller bearing 1.8 and the sleeve 1.7 are installed on the rotating shaft 1.6 from bottom to top, and the two ends are fixed by the upper and lower shaft covers 1.10 respectively. In addition, a sealing ring 1.3 is designed between the sleeve 1.7 and the rotating part 1.1. The upper end of the rotating shaft 1.6 is a threaded structure, and the fixing of the rotating shaft 1.6 is achieved by the locking nut 1.4 and the stop washer 1.5.
[0027] like Figure 4 As shown, the rotating body 3 is composed of 12 groups of identical fan-shaped parts, each group of which includes a frame 2.1, a pad 2.2, a track 2.3, and a transmission pin 2.4. The frame 2.1 is welded from steel sections, and the pad 2.2 is made of steel plates and welded to the frame 2.1 to complete the overall structural design of the rotating chassis. The track 2.3 is fixed to the bottom of the frame by bolts and a pressure plate, and cooperates with the support roller 4 below to achieve stable rotation of the rotating chassis. The transmission pin 2.4 is distributed around the frame 2.1 and fixed to the frame 2.2 by bolts. The transmission pin 2.4 is used to engage with the output gear of the drive motor to drive the movement of the rotating chassis.
[0028] like Figure 5 As shown, the support roller 4 comprises a lower base 3.1, a bracket 3.2, a roller 3.3, a central shaft 3.4, and an end plate 3.5. The lower base 3.1 is fixed to the foundation by anchor bolts. The bracket 3.2 is fixed to the lower base 3.1 by bolts. The central shaft 3.4 passes through the roller 3.3 and is mounted on the bracket 3.2 to ensure that the roller 3.3 can rotate freely without obstruction. The end plate 3.5 is fixed to the bracket 3.2 by bolts to prevent the central shaft 3.4 from axial movement.
[0029] like Figure 6 As shown, the driving device 5 includes a gear 4.1, a reducer 4.2, a motor 4.3, an upper base 4.4, a lower base 4.5, a shaft 4.6, a spring 4.7 and a matching fixing nut 4.8. Since the manufacturing and installation errors of the equipment cannot be avoided, in order to ensure the smooth operation of the equipment, the driving device 5 in this design has an axial flexible adjustment function. In order to achieve this form, the base of the driving device 5 is divided into two parts, the upper and lower parts, and the middle part is designed with two through shafts 4.6, four springs 4.7 are sleeved on the shafts, and the shaft ends are fixed by nuts 4.8, ensuring that the upper and lower bases can achieve the function of axial relative movement.
[0030] The utility model is described in detail above in conjunction with the accompanying drawings, but the utility model is not limited to the above embodiments, and various changes can be made within the knowledge of ordinary technicians in the field without departing from the purpose of the utility model. Many other changes and modifications that do not depart from the concept and scope of the utility model should be considered as the protection scope of the utility model.
[0031] In the description of this specification, specific features, structures, materials or characteristics may be combined in an appropriate manner in any one or more embodiments or examples.
[0032] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A rotary chassis of a fixed axis type annular cooler, characterized in that: It includes a fixed rotating shaft, spokes, a rotating body, supporting rollers and a driving device; wherein the fixed rotating shaft is arranged on a base; a rotating part is arranged on the rotating shaft, and spokes are installed on the circumference of the rotating part; a rotating body is installed on the circumference of the spokes; a plurality of supporting rollers are arranged on the lower surface of the rotating body; and the driving device is drivingly connected to the rotating body.
2. The rotary chassis of the fixed axis type annular cooler according to claim 1, characterized in that: The rotating body is formed by splicing a plurality of identical fan-shaped units, and each fan-shaped unit comprises a frame, a pad, a track, and a transmission pin gear; wherein the frame is welded from steel sections, and the pad is made of steel plates and welded to the frame; the track is fixed to the bottom of the frame by bolts and a pressure plate, and cooperates with the support rollers below to achieve stable rotation of the rotating chassis; the transmission pin gears are distributed around the frame and fixed to the frame by bolts, and the transmission pin gears are used to mesh with the output gears of the drive motor to drive the movement of the rotating chassis.
3. The rotary chassis of the fixed axis type annular cooler according to claim 1, characterized in that: The driving device comprises gears, a reducer, a motor, an upper base, a lower base, a shaft, and a spring; wherein, The upper base is π-shaped, including an upper support plate and two side vertical plates arranged on the lower surface of the upper support plate; the lower base is inverted T-shaped, including a lower support plate and an intermediate vertical plate arranged on the upper surface of the lower support plate; wherein the intermediate vertical plate of the lower support plate is arranged between the two side vertical plates of the upper support plate; The two shafts are passed from the outside of one side vertical plate of the upper support plate to the inside through the middle vertical plate and the other side vertical plate, and then come out. The two ends of the two shafts are fixed by nuts. The upper base can slide along the two shafts relative to the lower base. Springs are sleeved on the two shafts between the middle vertical plate and the two side vertical plates. The gear, reducer and motor are installed on the upper surface of the upper base; the motor is connected to the reducer by transmission, and the gear is installed on the output shaft of the reducer.
Citation Information
Cited By
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