Composite high-pressure washing frame device of indirect-cooling full-automatic cleaning system
By designing the composite high-pressure flushing rack device of the intercooling fully automatic cleaning system in the air-cooled unit, combined with infrared temperature measurement and composite flushing mechanism, the problems of indirect cleaning of heat dissipation fins of the air-cooled unit and waste of water resources are solved, and fixed-point orientation is achieved Rinse improves heat exchange effect and safety.
Patent Information
- Application Number
- CN202421066934.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-16
AI Technical Summary
The existing air-cooled unit cooling fin cleaning methods are uniform and untargeted, which leads to waste of water resources and may affect the heat exchange effect due to dust blockage, reducing safety.
Design a composite high-pressure flushing rack device for intercooling fully automatic cleaning system, combining infrared temperature measurement device and composite flushing mechanism to determine the degree of dirt through the temperature field, and use low-pressure atomization and high-pressure water spraying mechanism to achieve fixed-point directional flushing to reduce removal Salt water loss.
Targeted cleaning and cooling are achieved, water resource waste is minimized, and the heat exchange effect and safety of air-cooled units are improved.
Smart Images

Figure CN222279494U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flushing rack devices, in particular to a composite high-pressure flushing rack device for an indirect cooling fully automatic cleaning system. Background Art
[0002] Air-cooled units are usually installed outdoors, so a large amount of dust and debris will enter the gaps in the heat dissipation fins. In severe cases, the heat dissipation fins will be blocked, affecting the heat exchange effect, causing the back pressure of the air-cooled unit to increase, resulting in reduced safety of the air-cooled unit.
[0003] At present, in the existing heat sink fin cleaning process, most of them adopt a unified flushing method to clean and cool the heat sink fins, which cannot be cleaned and cooled in a targeted manner, and wastes a lot of water resources. Utility Model Content
[0004] The utility model aims to provide a composite high-pressure flushing rack device for an indirect cooling fully automatic cleaning system, which, combined with a temperature field function, can achieve the purpose of fixed-point directional flushing and cooling, and can reduce the loss of desalted water to the greatest extent.
[0005] To achieve the above purpose, the utility model provides the following solutions:
[0006] A composite high-pressure flushing rack device for an indirect cooling fully automatic cleaning system comprises symmetrically arranged flushing racks, water supply pipelines are fixedly connected between the symmetrically arranged flushing racks, the water inlet end of the water supply pipeline is connected to an external water pipe, the water outlet end of the water supply pipeline is connected to a symmetrically arranged composite flushing mechanism, and a plurality of the composite flushing mechanisms are fixedly connected to a plurality of fixing plates along the length direction;
[0007] An infrared temperature measuring device is fixedly connected to the washing rack, and the infrared temperature measuring device and the composite washing mechanism are arranged corresponding to the fins to be cleaned;
[0008] The composite flushing mechanism includes a high-pressure water spray flushing mechanism and a plurality of low-pressure atomizing mechanisms, wherein the low-pressure atomizing mechanisms are fixedly connected to the flushing rack, and the high-pressure water spray flushing mechanism is arranged between the plurality of low-pressure atomizing mechanisms located on the same side, and the high-pressure water spray flushing mechanism is fixedly connected to the flushing rack;
[0009] The infrared temperature measuring device, the low-pressure atomizing mechanism, and the high-pressure water spraying and flushing mechanism are all electrically connected to an external controller.
[0010] Preferably, the low-pressure atomization mechanism includes an atomizing water spray pipe, the water inlet end of the atomizing water spray pipe is connected to the water outlet end of the water supply pipeline, the atomizing water spray pipe is fixedly connected to the flushing rack, and the atomizing water spray pipe is connected to a plurality of atomizing nozzles, and the plurality of atomizing nozzles are arranged in sequence along the axial direction of the atomizing water spray pipe.
[0011] Preferably, the high-pressure water spray flushing mechanism includes a high-pressure water spray pipe, the water inlet end of the high-pressure water spray pipe is connected to the water outlet end of the water supply pipeline, the high-pressure water spray pipe is fixedly connected to the flushing rack, and the high-pressure water spray pipe is connected to a plurality of high-pressure nozzles, and the plurality of high-pressure nozzles are arranged in sequence along the axial direction of the high-pressure water spray pipe.
[0012] Preferably, the axes of the atomizing water spray pipe and the high-pressure water spray pipe are arranged parallel to each other.
[0013] Preferably, the high-pressure nozzle is a fan-shaped nozzle.
[0014] Preferably, the atomizing water spray pipe and the high-pressure water spray pipe pass through the fixing plate and are fixedly connected to the fixing plate, and a plurality of the fixing plates are sequentially arranged along the axis direction of the atomizing water spray pipe, and a monitoring camera is fixedly connected to the bottom surface of the fixing plate;
[0015] The monitoring camera is electrically connected to the external controller.
[0016] Preferably, a high-pressure variable frequency pump is provided between the water inlet end of the high-pressure water spray pipe and the water outlet end of the water supply pipeline, and the high-pressure variable frequency pump is electrically connected to the external controller.
[0017] Preferably, the flushing rack comprises a vertical frame, and a horizontal frame is fixedly connected to the middle of the vertical frame.
[0018] Preferably, two atomizing water spray pipes are provided.
[0019] Preferably, the number of high-pressure water spray pipes is one.
[0020] Compared with the prior art, the utility model has the following advantages and technical effects:
[0021] An infrared temperature measuring device is installed on the flushing rack. Through the high and low temperatures under the same environment, a preliminary judgment can be made as to which place is dirty and which place is clean. The temperature of dirty and blocked places is relatively high. The degree of dirtiness and whether there is a blockage can be judged through the temperature field through relative logic. The heat sink fins are cleaned and cooled in a targeted manner according to the judgment results. A composite flushing mechanism is set up, and the cooperation of a low-pressure atomization mechanism and a high-pressure water spray flushing mechanism can realize the functions of upper and lower spraying and middle high-pressure water spraying, which can minimize the loss of desalted water. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor:
[0023] Figure 1 It is a schematic diagram of the structure of the utility model;
[0024] Figure 2 for Figure 1 A magnified view of middle;
[0025] Figure 3 This is a diagram of the use state of the utility model;
[0026] Figure 4 for Figure 2 Enlarged view of middle B;
[0027] Figure numerals: 1. flushing rack; 2. high-pressure water spray pipe; 3. atomizing water spray pipe; 4. high-pressure nozzle; 5. atomizing nozzle; 6. water supply pipeline; 7. fixing plate; 8. fins to be cleaned. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0030] like Figure 1-4 As shown, the utility model provides a composite high-pressure flushing rack device of an indirect cooling fully automatic cleaning system, comprising symmetrically arranged flushing racks 1, water supply pipes 6 are fixedly connected between the symmetrically arranged flushing racks 1, the water inlet end of the water supply pipe 6 is connected to an external water pipe, and the water outlet end of the water supply pipe 6 is connected to a symmetrically arranged composite flushing mechanism, and a plurality of composite flushing mechanisms are fixedly connected to a plurality of fixing plates 7 along the length direction;
[0031] An infrared temperature measuring device is fixedly connected to the washing rack 1, and the infrared temperature measuring device, the composite washing mechanism and the fins 8 to be cleaned are arranged correspondingly;
[0032] The composite flushing mechanism includes a high-pressure water spray flushing mechanism and a plurality of low-pressure atomizing mechanisms, the low-pressure atomizing mechanisms are fixedly connected to the flushing frame 1, and a high-pressure water spray flushing mechanism is provided between the plurality of low-pressure atomizing mechanisms located on the same side, the high-pressure water spray flushing mechanism is fixedly connected to the flushing frame 1;
[0033] The infrared temperature measuring device, the low-pressure atomizing mechanism, and the high-pressure water spraying and flushing mechanism are all electrically connected to the external controller.
[0034] An infrared temperature measuring device is installed on the flushing rack 1. Through the high and low temperatures under the same environment, it is preliminarily judged which place is dirty and which place is clean. The temperature of dirty and blocked places is relatively high. Through relative logic, the degree of dirtiness and whether there is a blockage can be judged through the temperature field. According to the judgment result, the heat sink fins are cleaned and cooled in a targeted manner. A composite flushing mechanism is set up. Through the cooperation of a low-pressure atomization mechanism and a high-pressure water spray flushing mechanism, the functions of upper and lower spraying and middle high-pressure water spraying can be realized, which can minimize the loss of desalted water.
[0035] A further optimized solution is that the low-pressure atomization mechanism includes an atomizing water spray pipe 3, the water inlet end of the atomizing water spray pipe 3 is connected to the water outlet end of the water supply pipeline 6, the atomizing water spray pipe 3 is fixedly connected to the flushing rack 1, and the atomizing water spray pipe 3 is connected to a plurality of atomizing nozzles 5, and the plurality of atomizing nozzles 5 are arranged in sequence along the axial direction of the atomizing water spray pipe 3.
[0036] The atomizing water spray pipe is arranged in a double row shape.
[0037] Further optimizing the scheme, the high-pressure water spray flushing mechanism includes a high-pressure water spray pipe 2, the water inlet end of the high-pressure water spray pipe 2 is connected to the water outlet end of the water supply pipeline 6, the high-pressure water spray pipe 2 is fixedly connected to the flushing frame 1, and the high-pressure water spray pipe 2 is connected to a plurality of high-pressure nozzles 4, and the plurality of high-pressure nozzles 4 are arranged in sequence along the axial direction of the high-pressure water spray pipe 2. The high-pressure water spray pipe 2 is arranged in a straight line.
[0038] The number of the atomizing nozzles 5 and the high-pressure nozzles 4 can be set according to the requirements of the fin opening angle of the fins 8 to be cleaned.
[0039] According to a further optimized solution, the axes of the atomizing water spray pipe 3 and the high-pressure water spray pipe 2 are arranged parallel to each other.
[0040] According to a further optimized solution, the high pressure nozzle 4 is a fan-shaped nozzle.
[0041] The fan-shaped nozzle is a standard part available on the market. By using a fan-shaped high-pressure nozzle, the problem of uneven pressure of the high-pressure nozzle is solved, and long-term stable operation at a pressure below 40 MPa is met. A water supply pressure transmitter is provided at the end of the water supply pipeline 6 to ensure that the pressure at the output end of the water supply pipeline 6 remains unchanged and the pressure will not decrease or increase due to increasing or decreasing height. The output end pressure continuously adjusts the high-pressure pump output pressure according to the water supply pressure transmitter data to ensure the consistency of the flushing effect.
[0042] Further optimizing the scheme, the atomizing water spray pipe 3 and the high-pressure water spray pipe 2 pass through the fixing plate 7 and are fixedly connected to the fixing plate 7, a plurality of fixing plates 7 are arranged in sequence along the axis direction of the atomizing water spray pipe 3, and a monitoring camera is fixedly connected to the bottom surface of the fixing plate 7;
[0043] The surveillance camera is electrically connected to the external controller.
[0044] The monitoring camera is installed on the fixed plate 7, so as to achieve the purpose of monitoring the cleaning location, achieve real-time monitoring, and better save water resources.
[0045] To further optimize the solution, a high-pressure variable frequency pump is provided between the water inlet end of the high-pressure water spray pipe 2 and the water outlet end of the water supply pipeline 6, and the high-pressure variable frequency pump is electrically connected to the external controller.
[0046] By using a high-pressure variable frequency pump, the actual water output can be adjusted and controlled according to different flushing modes to achieve the purpose of energy-saving output. Secondly, the high-water consumption mode is only used a few times at the beginning of the year, and is subsequently replaced by the extremely low-water intelligent flushing mode and maintenance flushing mode, which greatly saves and reduces water consumption.
[0047] According to a further optimized solution, the washing rack 1 comprises a vertical frame, and a horizontal frame is fixedly connected to the middle of the vertical frame.
[0048] To further optimize the solution, two atomizing water spray pipes 3 are provided.
[0049] To further optimize the solution, the high-pressure water spray pipe 2 is provided as one.
[0050] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0051] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.
Claims
1. A composite high-pressure washing rack device for an indirect cooling fully automatic cleaning system, characterized in that: It comprises symmetrically arranged flushing racks (1), wherein water supply pipes (6) are fixedly connected between the symmetrically arranged flushing racks (1), the water inlet end of the water supply pipe (6) is connected to an external water pipe, the water outlet end of the water supply pipe (6) is connected to a symmetrically arranged composite flushing mechanism, and a plurality of the composite flushing mechanisms are fixedly connected to a plurality of fixing plates (7) along the length direction; An infrared temperature measuring device is fixedly connected to the flushing rack (1), and the infrared temperature measuring device, the composite flushing mechanism and the fins (8) to be cleaned are arranged correspondingly; The composite flushing mechanism comprises a high-pressure water spray flushing mechanism and a plurality of low-pressure atomizing mechanisms, wherein the low-pressure atomizing mechanisms are fixedly connected to the flushing frame (1), and the high-pressure water spray flushing mechanism is arranged between the plurality of low-pressure atomizing mechanisms located on the same side, and the high-pressure water spray flushing mechanism is fixedly connected to the flushing frame (1); The infrared temperature measuring device, the low-pressure atomizing mechanism, and the high-pressure water spraying and flushing mechanism are all electrically connected to an external controller.
2. The composite high-pressure washing rack device of the indirect cooling fully automatic cleaning system according to claim 1 is characterized by: The low-pressure atomization mechanism comprises an atomization water spray pipe (3), the water inlet end of the atomization water spray pipe (3) is connected to the water outlet end of the water supply pipeline (6), the atomization water spray pipe (3) is fixedly connected to the flushing rack (1), and the atomization water spray pipe (3) is connected to a plurality of atomization nozzles (5), and the plurality of atomization nozzles (5) are arranged in sequence along the axial direction of the atomization water spray pipe (3).
3. The composite high-pressure washing rack device of the indirect cooling fully automatic cleaning system according to claim 2 is characterized in that: The high-pressure water spray flushing mechanism comprises a high-pressure water spray pipe (2), the water inlet end of the high-pressure water spray pipe (2) is connected to the water outlet end of the water supply pipeline (6), the high-pressure water spray pipe (2) is fixedly connected to the flushing rack (1), and the high-pressure water spray pipe (2) is connected to a plurality of high-pressure nozzles (4), and the plurality of high-pressure nozzles (4) are arranged in sequence along the axial direction of the high-pressure water spray pipe (2).
4. The composite high-pressure washing rack device of the indirect cooling fully automatic cleaning system according to claim 3 is characterized by: The axes of the atomizing water spray pipe (3) and the high-pressure water spray pipe (2) are arranged parallel to each other.
5. The composite high-pressure washing rack device of the indirect cooling fully automatic cleaning system according to claim 3 is characterized by: The high-pressure nozzle (4) is a fan-shaped nozzle.
6. The composite high-pressure washing rack device of the indirect cooling fully automatic cleaning system according to claim 3 is characterized by: The atomizing water spray pipe (3) and the high-pressure water spray pipe (2) are passed through the fixing plate (7) and are fixedly connected to the fixing plate (7); a plurality of the fixing plates (7) are arranged in sequence along the axis direction of the atomizing water spray pipe (3); and a monitoring camera is fixedly connected to the bottom surface of the fixing plate (7); The monitoring camera is electrically connected to the external controller.
7. The composite high-pressure washing rack device of the indirect cooling fully automatic cleaning system according to claim 3 is characterized by: A high-pressure variable frequency pump is provided between the water inlet end of the high-pressure water spray pipe (2) and the water outlet end of the water supply pipeline (6), and the high-pressure variable frequency pump is electrically connected to the external controller.
8. The composite high-pressure washing rack device of the indirect cooling fully automatic cleaning system according to claim 1 is characterized in that: The flushing rack (1) comprises a vertical frame, and a horizontal frame is fixedly connected to the middle of the vertical frame.
9. The composite high-pressure washing rack device of the indirect cooling fully automatic cleaning system according to claim 3 is characterized by: The atomizing water spraying pipes (3) are provided in two numbers.
10. The composite high-pressure washing rack device of the indirect cooling fully automatic cleaning system according to claim 3 is characterized in that: The high-pressure water spray pipe (2) is provided in one piece.