High-efficiency plate detection device
By designing a high-efficiency plate detection device, using a translation drive device, a high-measuring light source and CCD camera, the problem of low manual detection efficiency is solved, and fast and accurate electronic component height detection is achieved, meeting the needs of mass production.
Patent Information
- Application Number
- CN202421169901.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-27
AI Technical Summary
In the existing electronic component production lines, manual inspection of electronic components is troublesome, slow, and inefficient. The automatic detection equipment is complex in structure, long installation and high cost, and cannot meet the needs of mass production.
A high-efficiency plate detection device is designed, including a base, a height measurement mechanism and a material absorption translation mechanism. The translation drive device is used to drive the adsorption table to move to the height measurement mechanism along the Y-axis direction for height detection, combining the height measurement light source and the CCD camera. , simplify operation and improve detection efficiency.
It realizes the rapid completion of high-level inspection of electronic components, is simple to operate, saves time, ensures product production quality, improves inspection efficiency, and meets the needs of large-scale production.
Smart Images

Figure CN222279662U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection devices, and more specifically, to a high-efficiency plate detection device. Background Art
[0002] At present, after the production of electronic components is completed, the height of the electronic components needs to be measured to detect whether they meet the specification range, so as to separate the unqualified products from the qualified products. However, the existing electronic component production lines all use manual inspection tools to measure the height of electronic components, which is cumbersome to operate, slow to detect, and very inefficient. There is also a high risk of missed detection and false detection. Traditional manual inspection using inspection tools can no longer meet the requirements of mass production. Most of the equipment for automatic height detection of products in the existing technology has problems such as complex structure, long installation time, low efficiency, and high cost. Utility Model Content
[0003] The purpose of the utility model is to overcome the above-mentioned defects in the prior art and to provide a high-efficiency panel detection device which can quickly complete the height detection operation of a single electronic component, is simple to operate, saves time, can improve efficiency, and ensure product production quality.
[0004] To achieve the above-mentioned purpose, the utility model provides a high-efficiency plate detection device, comprising a base, a height measuring mechanism for measuring the height of electronic components, and a material suction and translation mechanism for adsorbing electronic components and driving the electronic components to be moved to the height measuring mechanism along the Y-axis direction. The material suction and translation mechanism is fixedly arranged on the top surface of the base along a direction parallel to the Y-axis, the height measuring mechanism is fixedly arranged on the top surface of the base along a direction parallel to the X-axis and is located at one end of the material suction and translation mechanism, the height measuring part of the height measuring mechanism is located above the translation path of the material suction and translation mechanism, the material suction and translation mechanism comprises an adsorption table and a translation drive device, the adsorption table is fixedly arranged on the translation part of the translation drive device, the translation drive device is transmission-connected to the adsorption table and can drive the adsorption table to translate back and forth along the Y-axis direction.
[0005] Preferably, the altimeter mechanism comprises an altimeter light source and an altimeter CCD camera. There are two altimeter light sources, which are respectively arranged on both sides of the X-axis direction of the translation drive device. The altimeter CCD camera is installed at one end of one of the altimeter light sources through a connecting block and faces the translation drive device.
[0006] Preferably, at least one suction hole is provided through the adsorption platform.
[0007] Preferably, a material placing station for placing the electronic component jig is provided on the base, and the material placing station is located on one side of the translation driving device.
[0008] Preferably, the translation drive device is configured as a Y-axis translation module controlled by a module drive motor.
[0009] Preferably, the height measuring mechanism also includes a dustproof shell, which is arranged along the X-axis direction to cover the outside of the two height measuring light sources, the height measuring CCD camera and the module driving motor, and the front of the dustproof shell is provided with an inlet and outlet for the front end of the Y-axis translation module to extend and for the adsorption table to enter and exit.
[0010] Preferably, it also includes a display screen for displaying height measurement information or other information, a height measurement switch button and a module switch button, the display screen is arranged above the dustproof shell, the height measurement switch button is installed on the front side of the dustproof shell, and the module switch button is installed on the top surface of the base.
[0011] Preferably, it further comprises a handle, wherein two handles are provided and are respectively mounted on two outer side walls of the base opposite to each other.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] The utility model has a simple structure and a reasonable design. The electronic component is manually placed on the adsorption table, and the adsorption table can adsorb the electronic component tightly thereon. The translation drive device is used to drive the adsorption table to move to the height measuring position of the height measuring mechanism for height detection. The adsorption table loaded with the electronic component is then sent out by the translation drive device, so the height detection operation of a single electronic component can be completed quickly. The operation is simple, time is saved, the production quality of the product is guaranteed, the detection efficiency is greatly improved, and the large-scale production needs of the enterprise can be met. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 This is a schematic diagram of a high-efficiency panel detection device provided by the embodiment of the utility model. Figure 1 ;
[0016] Figure 2 This is a schematic diagram of a high-efficiency panel detection device provided by the embodiment of the utility model. Figure 2 (dust cover hidden);
[0017] Figure 3It is a partial structural enlarged schematic diagram of a high-efficiency panel detection device provided in an embodiment of the utility model. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] Please refer to Figure 1 An embodiment of the utility model provides a high-efficiency plate detection device, including a base 1, a height measuring mechanism 2 for measuring the height of electronic components, and a suction translation mechanism 3 for adsorbing electronic components and driving the electronic components to move along the Y-axis direction to the height measuring mechanism 2. The various components of this embodiment are described in detail below in conjunction with the accompanying drawings.
[0020] like Figure 1 As shown, the material suction translation mechanism 3 can be fixedly arranged on the top surface of the base 1 along a direction parallel to the Y-axis, the height measuring mechanism 2 is fixedly arranged on the top surface of the base 1 along a direction parallel to the X-axis and is located at one end of the material suction translation mechanism 3, the height measuring part of the height measuring mechanism 2 is located above the translation path of the material suction translation mechanism 3, the material suction translation mechanism 3 includes an adsorption table 31 and a translation drive device 32, and the adsorption table 31 is fixedly arranged on the translation part of the translation drive device 32.
[0021] In this embodiment, a material placing station 11 for placing electronic component trays may be provided on the base 1 , and the material placing station 11 is located at one side of the translation drive device 32 .
[0022] During specific implementation, the translation driving device 32 is in transmission connection with the adsorption platform 31 and can drive the adsorption platform 31 to translate forward and backward along the Y-axis direction.
[0023] The translation drive device 32 can be preferably configured as a Y-axis translation module 322 controlled by a module drive motor 321. Of course, in other embodiments, other translation drive devices, such as a motor + a lead screw, etc., can also be used, as long as they can drive the adsorption platform 31 to move smoothly, and are not limited to this embodiment.
[0024] like Figure 2 As shown, at least one suction hole 30 may be provided through the adsorption platform 31. In this embodiment, the suction hole 30 of the adsorption platform 31 may be connected to a vacuum pumping device through an air pipe, and has good adsorption stability.
[0025] like Figure 3 As shown, the height measuring mechanism 2 may include a height measuring light source 21 and a height measuring CCD camera 22. Two height measuring light sources 21 are provided. The two height measuring light sources 21 are respectively arranged on both sides of the X-axis direction of the translation drive device 32. The height measuring CCD camera 22 is installed at one end of one of the height measuring light sources 21 through a connecting block 23 and faces the translation drive device 32.
[0026] The height measuring light source 21 can illuminate both sides of the electronic component, and can assist the height measuring CCD camera 22 in taking pictures and improve the clarity of the pictures.
[0027] Furthermore, the height measuring mechanism 2 can also include a dustproof shell 24, which is arranged along the X-axis direction to cover the outside of the two height measuring light sources 21, the height measuring CCD camera 22 and the module driving motor 321, and the front of the dustproof shell 24 is provided with an inlet and outlet 241 for the front end of the Y-axis translation module 322 to extend and for the adsorption table 31 to enter and exit.
[0028] Preferably, it may also include a display screen 4 for displaying height measurement information or other information, a height measurement switch button 25 and a module switch button 33, the display screen 4 is arranged above the dustproof shell 24, the height measurement switch button 25 is installed on the front side of the dustproof shell 24, and the module switch button 33 is installed on the top surface of the base 1.
[0029] In order to facilitate the movement and transportation of the high-efficiency panel inspection device of this embodiment, a handle 12 may be further included. Two handles 12 are provided and are respectively installed on the two outer side walls of the base 1 opposite to each other.
[0030] The working principle of this embodiment is as follows:
[0031] During work, the operator places the tray with the electronic components to be tested on the discharge station. The electronic components on the tray need to be manually detected one by one by the operator using a high-efficiency plate detection device for height. When an electronic component is placed in the suction air hole of the adsorption table, the adsorption table can suck the electronic component tightly on it, and the adsorption table is driven by the translation drive device to move to the height measuring part of the height measuring mechanism. The height measuring light source and the height measuring CCD camera work together to detect the height of the electronic component. The measured height will display its measurement information on the display screen and feedback to the operator. The translation drive device then sends out the adsorption table loaded with the electronic component, and finally the operator manually sorts and classifies them as highly qualified products or highly unqualified products, thus completing a height detection of the electronic component.
[0032] It should be noted here that the module drive motor, height measuring light source and height measuring CCD camera of the high-efficiency panel inspection device of this embodiment can be connected to computers, control cabinets, control panels and other common control devices currently on the market through wires, but this embodiment does not involve structural improvements to the control equipment, which will not be elaborated here.
[0033] To sum up, the utility model utilizes a translation drive device to drive the electronic component adsorbed on the adsorption table to move to the height measuring position of the height measuring mechanism for height detection, and then sends out the adsorption table loaded with the electronic component through the translation drive device, so as to quickly complete the height detection operation of a single electronic component. The operation is simple, time is saved, the production quality of the product is guaranteed, the detection efficiency is greatly improved, and the large-scale production needs of the enterprise can be met.
[0034] The above embodiments are preferred implementation modes of the present invention, but the implementation modes of the present invention are not limited by the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principle of the present invention should be equivalent replacement methods and are included in the protection scope of the present invention.
Claims
1. A high-efficiency panel inspection device, characterized in that: The invention comprises a base (1), a height measuring mechanism (2) for measuring the height of an electronic component, and a material suction translation mechanism (3) for adsorbing the electronic component and driving the electronic component to be transferred to the height measuring mechanism (2) along the Y-axis direction. The material suction translation mechanism (3) is fixedly arranged on the top surface of the base (1) in a direction parallel to the Y-axis. The height measuring mechanism (2) is fixedly arranged on the top surface of the base (1) in a direction parallel to the X-axis and is located at one end of the material suction translation mechanism (3). The height measuring part of the height measuring mechanism (2) is located above the translation path of the material suction translation mechanism (3). The material suction translation mechanism (3) comprises an adsorption platform (31) and a translation drive device (32). The adsorption platform (31) is fixedly arranged on the translation part of the translation drive device (32). The translation drive device (32) is transmission-connected to the adsorption platform (31) and can drive the adsorption platform (31) to translate forward and backward along the Y-axis direction.
2. A high-efficiency panel inspection device according to claim 1, characterized in that: The height measuring mechanism (2) comprises a height measuring light source (21) and a height measuring CCD camera (22). Two height measuring light sources (21) are provided. The two height measuring light sources (21) are respectively arranged on both sides of the X-axis direction of the translation driving device (32) in a relatively manner. The height measuring CCD camera (22) is installed at one end of one of the height measuring light sources (21) through a connecting block (23) and faces the translation driving device (32).
3. A high-efficiency panel inspection device according to claim 1, characterized in that: At least one material suction hole (30) is provided through the adsorption platform (31).
4. The high-efficiency panel detection device according to claim 1, characterized in that: The base (1) is provided with a material placing station (11) for placing an electronic component fixture, and the material placing station (11) is located on one side of the translation drive device (32).
5. The high-efficiency panel detection device according to claim 1, characterized in that: The translation driving device (32) is configured as a Y-axis translation module (322) controlled by a module driving motor (321).
6. A high-efficiency panel inspection device according to claim 5, characterized in that: The height measuring mechanism (2) further comprises a dustproof shell (24), the dustproof shell (24) being arranged along the X-axis direction to cover the exterior of the two height measuring light sources (21), the height measuring CCD camera (22) and the module driving motor (321), and the front side of the dustproof shell (24) is provided with an inlet and outlet (241) for the front end of the Y-axis translation module (322) to extend out and for the adsorption platform (31) to enter and exit.
7. A high-efficiency panel inspection device according to claim 6, characterized in that: It also includes a display screen (4) for displaying height measurement information or other information, a height measurement switch button (25) and a module switch button (33), wherein the display screen (4) is arranged above the dustproof shell (24), the height measurement switch button (25) is installed on the front side of the dustproof shell (24), and the module switch button (33) is installed on the top surface of the base (1).
8. The high-efficiency panel inspection device according to claim 1, characterized in that: It also comprises a handle (12), wherein two handles (12) are provided and are respectively mounted on two outer side walls of the base (1) opposite to each other.