Quartz tube transfer counting device

Abstract

The utility model relates to a quartz tube transfer counting device, which comprises a conveying mechanism and a discharging mechanism, the conveying mechanism is used for lifting and transferring quartz tubes, the conveying mechanism is obliquely arranged upwards towards the direction of the discharging mechanism, a counting device capable of sliding back and forth along the length direction of the discharging mechanism is arranged above the discharging mechanism, and a rotating arm is arranged on the counting device. The measuring position point is changed at any time by rotating the rotating arm in the circumferential direction, the damping hinge mechanism limits the rotating arm to move freely in the circumferential direction in the rotating process of the rotating arm in the circumferential direction, the counting device is locked to the fixed position through the locking device, then counting is conducted, and counting is efficient and accurate. The counting module is matched with the control panel, the infrared emitter and the infrared receiver to complete counting of the quartz tubes, and the automation degree is high. And the conveying mechanism is matched with the discharging mechanism, so that the space transfer track of the quartz tube is changed, and the quartz tube is transferred safely and losslessly.

Description

Technical Field

[0001] The utility model relates to the technical field of object transfer counting devices, in particular to a quartz tube transfer counting device. Background Art

[0002] Currently, when a quartz tube is manually transferred or transferred from one location to another, the quartz tube may be damaged by collision, vibration or other forces during the transfer process, resulting in its function being damaged or unusable. The quartz tube may be contaminated through contact during manual transfer and grasping, resulting in the quartz tube being unusable later.

[0003] In industry, the production line produces quartz tubes on a large scale, and the number of quartz tubes needs to be monitored. Manual counting is affected by the subjective factors of the operator, resulting in instability and low reliability of the results. The counting speed is slow, requires more manpower, is time-consuming and labor-intensive, and therefore has low efficiency and is prone to errors. Summary of the invention

[0004] The utility model aims to provide a quartz tube transfer counting device to solve the problems raised in the above-mentioned background technology. The utility model has the advantages of effectively removing impurity elements in quartz sand, and the purified quartz sand has high purity, is more stable, and has high production efficiency.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a quartz tube transfer counting device, comprising a conveying mechanism and a discharging mechanism for lifting and transferring quartz tubes, the conveying mechanism is inclined upwardly arranged toward the discharging mechanism, a counting device that can reciprocate and slide along the length direction of the discharging mechanism is arranged above the discharging mechanism, the counting device comprises a sliding body, an extension arm that is obliquely arranged downwardly arranged on the side of the sliding body close to the conveying mechanism, the extension arm comprises a fixed arm that is connected to the sliding body as a whole, a damping hinge mechanism is arranged at the lower end of the fixed arm, the fixed arm is hinged with a rotating arm through the damping hinge mechanism, the rotating arm rotates with damping relative to the fixed arm, an infrared transmitter and an infrared receiver are built-in at the free end of the rotating arm, a counting module and a power supply are arranged in the sliding body, a control panel is arranged on the outer shell of the sliding body, and a locking device for positioning the counting device is arranged at the lower part of the sliding body. A rotating arm is arranged on the counting device, and the measuring position point can be changed at any time by rotating the rotating arm in the circumferential direction. During the circumferential rotation of the rotating arm, the damping hinge mechanism limits the random displacement of the rotating arm in the circumferential direction, and the locking device locks the counting device in a fixed position, and then counts, and the counting is efficient and accurate.

[0006] As a further solution of the utility model, the damping hinge mechanism includes a damping shaft, the shaft body of the damping shaft is evenly distributed with protruding corrugations along the axial direction, a group of corresponding damping holes are opened on the fixed arm and the rotating arm, the inner hole wall of the damping hole is evenly distributed with grooves along the axial direction, the grooves are engaged with the corrugations, the damping shaft rotates 360° in the damping hole, and each rotation causes the corrugation to enter the next groove in turn.

[0007] As a further solution of the utility model, the control panel is provided with a display screen, which displays real-time counting values ​​and operation indicator lights, and function buttons are provided below the display screen, which include a start / stop button, a counting button, and a reset button. The control panel, infrared transmitter and infrared receiver are all communicatively connected to the counting module, and the control panel, infrared transmitter, infrared receiver and counting module are all electrically connected to the power supply.

[0008] As a further solution of the utility model, two sliders are symmetrically arranged on both sides of the bottom of the sliding body of the counting device, a device support frame is arranged below the sliding body, and a slide rail arranged parallel to the length direction of the discharging mechanism is arranged on the device support frame, and two sliders on each side are supported and arranged on the slide rails on the corresponding sides, and the sliders reciprocate along the length direction of the slide rails. The counting device slides with the sliding body, so that the counting position can be changed at any time.

[0009] As a further solution of the utility model, the locking device includes a locking pin arranged between two sliding blocks on one side, the locking pin is vertically arranged, a telescopic cylinder is provided at the top of the locking pin, the telescopic shaft of the telescopic cylinder is vertically downward, the telescopic shaft end of the telescopic cylinder is connected to the top of the locking pin, and a plurality of locking holes arranged in a straight line are provided on the track surface of the slide rail facing the locking pin, and the locking pin can be locked and matched with each locking hole.

[0010] As a further solution of the utility model, the conveying mechanism includes an active roller and a driven roller, a conveying motor is provided at one end of the active roller, a conveyor belt is provided between the active roller and the driven roller, and placement grooves arranged in parallel and at equal intervals are provided on the outer surface of the conveyor belt, and the cross section of the placement groove is semicircular, and the quartz tube is placed in the placement groove. The conveying mechanism continuously transports the quartz tube from low to high through the placement groove, and lifts and transfers the quartz tube without damaging the quartz tube.

[0011] As a further solution of the utility model, the conveyor belt has an inclination angle of 10°-25° along the length direction, and the groove body of the placement groove limits the circumferential displacement of the quartz tube.

[0012] As a further solution of the utility model, the discharging mechanism includes a driving wheel and a driven wheel, a discharging motor is arranged on one end shaft of the driving wheel, a discharging belt is arranged between the driving wheel and the driven wheel, the discharging belt is arranged at the lower rear side of the conveyor belt, and positioning strips arranged at equal intervals are arranged on the outer surface of the discharging belt, and a positioning space for accommodating the quartz tube is formed between two adjacent positioning strips. The conveying mechanism cooperates with the discharging mechanism to change the spatial transfer trajectory of the quartz tube, and the quartz tube is transferred safely and without damage.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] (1) A rotating arm is provided on the counting device, and the measuring position point can be changed at any time by rotating the rotating arm in the circumferential direction. During the circumferential rotation of the rotating arm, the damping hinge mechanism limits the random circumferential displacement of the rotating arm, and the locking device locks the counting device in a fixed position, and then counting is performed, so that the counting is efficient and accurate.

[0015] (2) Every time the damping shaft rotates in the damping hole, the rotating arm rotates an angle, and the rotating arm maintains the angle.

[0016] (3) The counting module cooperates with the control panel, infrared transmitter and infrared receiver to complete the counting of quartz tubes, with a high degree of automation.

[0017] (4) The counting device slides with the sliding body, so that the counting position can be changed at any time, and the counting device is accurately positioned by the locking device before counting, and the counting is accurate.

[0018] (5) The conveying mechanism continuously conveys the quartz tube from low to high through the placement trough, and lifts and transfers the quartz tube without damaging it. The conveying mechanism cooperates with the discharging mechanism to change the spatial transfer trajectory of the quartz tube, and the quartz tube is transferred safely and without damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall assembly of the utility model;

[0020] Figure 2 A partial cross-sectional view of the utility model Figure 1 ;

[0021] Figure 3 A partial cross-sectional view of the utility model Figure 2 ;

[0022] Figure 4 It is a schematic diagram of the damping hinge mechanism of the utility model.

[0023] In the figure: 1-device support frame, 101-slide rail, 102-locking hole, 2-conveying mechanism, 201-driven roller, 202-conveyor belt, 203-placing groove, 204-driving roller, 205-conveying motor, 3-counting device, 301-rotating arm, 302-damping hinge mechanism, 321-card slot, 322-card flute, 323-damping shaft, 303-fixed arm, 304-control panel, 341-display screen, 342-start and stop button, 343-counting button, 344-zeroing button, 305-slider, 4-discharging mechanism, 401-driven wheel, 402-positioning bar, 421-positioning space, 403-driving wheel, 404-discharging motor, 405-discharging belt, 5-locking device, 501-telescopic cylinder, 502-locking pin. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Please refer to the attached Figure 1 -Attached Figure 4 A quartz tube transfer counting device includes a conveying mechanism 2 and a discharging mechanism 4 for lifting and transferring quartz tubes. The conveying mechanism is arranged upwardly and tilted toward the discharging mechanism. The conveying mechanism 2 includes an active roller 204 and a driven roller 201. A conveying motor 205 is arranged at one end of the active roller. A conveyor belt 202 is arranged between the active roller and the driven roller. The conveyor belt has an inclination angle of 15° along the length direction. The outer surface of the conveyor belt is provided with placement grooves 203 arranged in parallel at equal intervals. The cross section of the placement groove is semicircular. The quartz tube is placed in the placement groove. The groove body of the placement groove limits the circumferential displacement of the quartz tube. The quartz tube is placed along the length direction of the placement groove. The conveying motor 205 is started to drive the active roller to rotate unidirectionally, drive the driven roller to rotate, and the quartz tube moves from bottom to top along the conveyor belt. Each quartz tube is independent of each other and placed in parallel.

[0026] The discharging mechanism 4 includes a driving wheel 403 and a driven wheel 401, a discharging motor 404 is provided on one end shaft of the driving wheel, a discharging belt 405 is provided between the driving wheel and the driven wheel, the discharging belt is arranged at the lower rear side of the unloading side of the conveyor belt, and positioning strips 402 arranged at equal distances are provided on the outer surface of the discharging belt, and a positioning space 421 for accommodating the quartz tube is formed between two adjacent positioning strips.

[0027] When the quartz tubes are transported to the end of the conveyor belt in sequence, they fall from the placement slot on the conveyor belt and fall into the positioning space on the discharge belt. The discharge motor 404 drives the driving wheel to rotate, driving the discharge belt to rotate unidirectionally, and the quartz tubes are transferred in sequence.

[0028] A counting device 3 which can slide back and forth along the length direction of the discharging mechanism is provided above the discharging mechanism. The counting device includes a sliding body. Two sliders 305 are symmetrically provided on both sides of the bottom of the sliding body of the counting device. A device support frame 1 is provided below the sliding body. The device support frame is provided with a slide rail 101 which is arranged parallel to the length direction of the discharging mechanism. Two sliders on each side are supported on the slide rails on the corresponding sides, and the sliders reciprocate along the length direction of the slide rails.

[0029] The counting device is pushed, and the sliding body moves with the slider on the slide rail to determine the final counting position. A locking device 5 for positioning the counting device is provided at the lower part of the sliding body. The locking device includes a locking pin 502 arranged between two sliders on one side. The locking pin is arranged vertically, and a telescopic cylinder 501 is provided at the top of the locking pin. The telescopic shaft of the telescopic cylinder is vertically downward, and the telescopic shaft end of the telescopic cylinder is connected to the top of the locking pin. A plurality of locking holes 102 arranged in a straight line are provided on the track surface of the slide rail facing the locking pin, and the locking pin can be locked and matched with each locking hole. The spacing between each locking hole is 1mm.

[0030] When the counting position is determined, the telescopic cylinder is started, the telescopic shaft moves downward, driving the locking pin to move downward and penetrate into the locking hole at the corresponding position below, thereby limiting the horizontal displacement of the entire counting device.

[0031] After the position of the sliding body is fixed, an extension arm is provided on the side of the sliding body close to the conveying mechanism, which is obliquely downward. The extension arm includes a fixed arm 303 connected to the sliding body as a whole. A damping hinge mechanism 302 is provided at the lower end of the fixed arm. The fixed arm is hinged with a rotating arm 301 through the damping hinge mechanism. The rotating arm rotates relative to the fixed arm with damping. The damping hinge mechanism includes a damping shaft 323. The shaft body of the damping shaft is uniformly provided with protruding corrugations 322 along the axial direction. A group of corresponding damping holes 1 are opened on the fixed arm and the rotating arm. The inner hole wall of the damping hole is uniformly provided with card grooves 321 along the axial direction. The card grooves are embedded with the card corrugations. The damping shaft rotates 360° in the damping hole. Each time it rotates, the card corrugation enters the next card groove in turn.

[0032] The rotating arm is manually rotated, and an infrared transmitter and an infrared receiver are built into the free end of the rotating arm, so that the infrared transmitter faces the placement slot 203 rotated to this position. A quartz tube is arranged in the placement slot. The infrared transmitter transmits infrared rays to the quartz tube body, which are reflected and received by the infrared receiver.

[0033] A counting module and a power supply are provided in the sliding body, and a control panel is provided on the outer shell of the sliding body. A display screen 341 is provided on the control panel 304, and the real-time counting value and an operation indicator light are displayed on the display screen. Function buttons are provided below the display screen, and the function buttons include a start / stop button 342, a counting button 343, and a zeroing button 344. The control panel, an infrared transmitter, and an infrared receiver are all communicatively connected to the counting module, and the control panel, the infrared transmitter, the infrared receiver, and the counting module are all electrically connected to the power supply.

[0034] After receiving the light signal, the infrared receiver transmits it to the counting module, which counts by analysis and conversion. The counting signal is transmitted to the control panel and finally displayed on the display screen.

[0035] When recounting, press the reset button first, then press the count button. When counting is finished, press the start / stop button to pause and complete the counting.

[0036] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is defined by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A quartz tube transfer counting device, characterized in that: The invention comprises a conveying mechanism (2) and a discharging mechanism (4) for lifting and transferring quartz tubes. The conveying mechanism is arranged upwardly and tilted toward the discharging mechanism. A counting device (3) which can slide back and forth along the length direction of the discharging mechanism is arranged above the discharging mechanism. The counting device comprises a sliding body. An extension arm which is arranged obliquely downward on the side of the sliding body close to the conveying mechanism is provided. The extension arm comprises a fixed arm (303) which is connected to the sliding body as a whole. A damping hinge mechanism (302) is provided at the lower end of the fixed arm. A rotating arm (301) is hingedly provided on the fixed arm through the damping hinge mechanism. The rotating arm rotates relative to the fixed arm in a damped manner. An infrared transmitter and an infrared receiver are built into the free end of the rotating arm. A counting module and a power supply are provided in the sliding body. A control panel (304) is provided on the outer shell of the sliding body. A locking device (5) for positioning the counting device is provided at the lower part of the sliding body.

2. The quartz tube transfer counting device according to claim 1, characterized in that: The damping hinge mechanism (302) comprises a damping shaft (323), the shaft body of the damping shaft is uniformly provided with protruding ridges (322) along the axial direction, a group of corresponding damping holes are opened on the fixed arm and the rotating arm, and the inner hole wall of the damping hole is uniformly provided with grooves (321) along the axial direction, the grooves are engaged with the ridges, the damping shaft rotates 360 degrees in the damping hole, and each time the ridge rotates once, the ridge enters the next groove in sequence.

3. The quartz tube transfer counting device according to claim 2, characterized in that: The control panel (304) is provided with a display screen (341), which displays a real-time count value and an operation indicator light. Function buttons are provided below the display screen, and the function buttons include a start / stop button (342), a count button (343), and a reset button (344). The control panel, the infrared transmitter, and the infrared receiver are all communicatively connected to the counting module, and the control panel, the infrared transmitter, the infrared receiver, and the counting module are all electrically connected to a power supply.

4. The quartz tube transfer counting device according to claim 1, characterized in that: Two sliders (305) are symmetrically arranged on both sides of the bottom of the sliding body of the counting device, a device support frame (1) is arranged below the sliding body, and a slide rail (101) arranged parallel to the length direction of the discharge mechanism is arranged on the device support frame. Two sliders on each side are supported and arranged on the slide rail on the corresponding side, and the sliders reciprocate along the length direction of the slide rail.

5. The quartz tube transfer counting device according to claim 4, characterized in that: The locking device (5) comprises a locking pin (502) arranged between two sliders on one side, the locking pin is arranged vertically, a telescopic cylinder (501) is arranged at the top of the locking pin, the telescopic axis of the telescopic cylinder is vertically downward, the telescopic axis end of the telescopic cylinder is connected to the top of the locking pin, and a plurality of locking holes (102) arranged in a straight line are arranged on the track surface of the slide rail directly facing the locking pin, and the locking pin can be locked and matched with each locking hole.

6. The quartz tube transfer counting device according to claim 1, characterized in that: The conveying mechanism (2) comprises an active roller (204) and a driven roller (201), a conveying motor (205) is provided at one end of the active roller, a conveying belt (202) is provided between the active roller and the driven roller, and placement grooves (203) are provided on the outer surface of the conveying belt at equal intervals and arranged in parallel, the cross section of the placement grooves is in a semicircular arc shape, and the quartz tube is placed in the placement grooves.

7. The quartz tube transfer counting device according to claim 6, characterized in that: The conveyor belt (202) has an inclination angle of 10°-25° along the length direction, and the groove body of the placement groove limits the circumferential displacement of the quartz tube.

8. The quartz tube transfer counting device according to claim 1, characterized in that: The discharging mechanism (4) comprises a driving wheel (403) and a driven wheel (401), a discharging motor (404) is arranged on one end shaft of the driving wheel, a discharging belt (405) is arranged between the driving wheel and the driven wheel, the discharging belt is arranged at the lower rear of the unloading side of the conveyor belt, and positioning strips (402) arranged at equal intervals are arranged on the outer surface of the discharging belt, and a positioning space (421) for accommodating the quartz tube is formed between two adjacent positioning strips.

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