Connector capable of meeting high voltage and preventing condensation

The connector addresses high manufacturing costs and environmental issues by using a male and female plug system with fences and baffles to ensure high voltage resistance and anti-condensation, enhancing safety and durability.

CN222282381UActive Publication Date: 2024-12-31AMPHENOL AORORA TECH (HUIZHOU) CO LTD
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Patent Information

Application Number
CN202323462091.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-18
Publication Date
2024-12-31
Estimated Expiration
2033-12-18

AI Technical Summary

Technical Problem

Traditional wire-to-board connectors face challenges with high manufacturing costs, complex operations, and environmental factors leading to poor connections, high voltage issues, and condensation problems that cause short circuits and leakage currents.

Method used

A connector design with independently separated terminals and contacts, utilizing a male and female plug system with fences, snap-fit seats, and baffles to increase creepage distance and prevent condensation, ensuring high voltage resistance and anti-condensation functionality.

Benefits of technology

The design enhances high voltage resistance and prevents condensation, reducing the risk of short circuits and leakage, thereby improving safety and extending the connector's service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a connector satisfying high voltage and preventing condensation. The connector comprises a male plug, a flat cable connected with the male plug and a female plug used for being connected with a circuit board. One end of the male plug is a first plugging end, the flat cable is provided with a plurality of contact pieces close to the first plugging end, the first plugging end is provided with a plurality of plugging male parts, a barrier is arranged between the adjacent plugging male parts, and the adjacent contact pieces are separated by the barriers and are respectively located at different plugging male parts; the female plug comprises a female plug body and a plurality of terminals extending along the two ends of the female plug body, one end of the female plug body is a second plugging end, the second plugging end is provided with a plurality of buckling seats, the buckling seats are plugged into the plugging male part and form a plugging cavity, and the terminals and the contact pieces are connected in the plugging cavity; the other end of the female plug is a welding end used for being connected with a circuit board, the welding end is provided with a plurality of baffles, and the terminals and the baffles are arranged at intervals at the welding end. The terminals and the contact pieces of the connector capable of meeting high voltage and preventing condensation are independently arranged, so that the creepage distance is increased, and condensate water is prevented from communicating.
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Description

Technical Field

[0001] The utility model relates to the technical field of connectors, in particular to a connector that meets high pressure and anti-condensation requirements. Background Art

[0002] A flat cable connector is a common electronic connector used to connect wires on a circuit board to other devices or components. It usually consists of multiple pins and conductive lines, which can realize signal transmission and power transmission between the circuit board and external devices. Among them, the wire-to-board connector is widely used in industrial automation, power systems, office equipment and other industries due to its flexible connection, good transmission performance and easy installation. Especially in battery management systems, it is widely used.

[0003] Traditional wire-to-board connectors are connected by crimping terminals, which have high manufacturing costs and complex operations. At the same time, when the terminal and the gold finger are in contact, the creepage distance and breakdown distance between adjacent contact points are small, which cannot meet the needs of high voltage. In addition, the connection between the crimping terminal and the wire is easily affected by environmental and physical factors, resulting in poor connection or looseness. In particular, when there is a temperature difference between the connector and the outside world, or the ambient humidity is high, the inside of the connector is prone to condensation, resulting in short circuits or leakage current problems, which further leads to other performance failures and reduces the quality assurance and safety of the connector.

[0004] In summary, how to provide a connector that has both high voltage resistance and anti-condensation functions is a problem that people in the relevant technical field need to solve. Utility Model Content

[0005] In order to solve the above problems existing in the prior art, the utility model provides a connector that meets the requirements of high voltage and anti-condensation. The terminals of the connector and the contacts on the flat cable are independently separated. After the plug-in is completed, the creepage distance is increased and condensed water is prevented from connecting the adjacent terminals and contact points. It meets the high voltage requirements and also has the function of anti-condensation. The connector of the utility model is a flat cable straight plug connector.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A connector that meets high voltage and anti-condensation requirements, comprising a male plug, a flat cable connected to the male plug, and a female plug for connecting to a circuit board;

[0008] One end of the male plug is a first plug-in end, the flat cable is provided with a plurality of contacts near the first plug-in end, the first plug-in end is provided with a plurality of plug-in male parts, a fence is provided between adjacent plug-in male parts, and adjacent contacts are separated by the fence and are respectively located at different plug-in male parts;

[0009] The female plug includes a female plug body and a plurality of terminals extending along both ends of the female plug body, one end of the female plug body is a second plug-in end, the second plug-in end is provided with a plurality of snap-fit ​​seats, the snap-fit ​​seats are inserted into the male plug part, and a plug-in cavity is formed, the terminals and the contacts are connected in the plug-in cavity; the other end of the female plug is a welding end for connecting to a circuit board, the welding end is provided with a plurality of baffles, and at the welding end, the terminals and the baffles are arranged alternately.

[0010] Preferably, the length of the barrier is greater than or equal to the length of the contact piece.

[0011] Preferably, a convex rib is provided between adjacent male plug-in parts, a groove matched with the convex rib is provided between adjacent snap-fit ​​seats, and the convex rib is confined in the groove.

[0012] Preferably, the male plug is further provided with a bottom surface connected to the first plug-in end, and the convex rib extends from the first plug-in end to the bottom surface.

[0013] Preferably, the female plug body is provided with a recessed plug-in slot, and the snap-fit ​​seat is arranged in the plug-in slot.

[0014] Preferably, the end of the male plug opposite to the first plug end is an insertion end, the male plug is provided with a guide portion extending from the insertion end toward the first plug end, and the cable is provided with a guide groove matched with the guide portion.

[0015] Preferably, the guide groove is provided between adjacent contact pieces, and the guide portion and the barrier are integrally formed.

[0016] Preferably, it further comprises a soldering pad, the soldering pad is further provided with a plurality of avoidance holes, and the avoidance holes are located between adjacent terminals.

[0017] Preferably, the baffle is limited to the avoidance hole.

[0018] Preferably, it further comprises a lock buckle and a locking member provided on the male plug, and the male plug is fixedly connected to the female plug via the lock buckle and the locking member.

[0019] Based on the above technical solution, the technical effects achieved by the utility model are:

[0020] The utility model provides a connector that meets the requirements of high voltage and anti-condensation, and realizes the connection of line to board through the plug-in connection of a male plug and a female plug, wherein the male plug is provided with a fence to separate the contact pieces at the wiring arrangement, and the female plug is provided with a plurality of snap-fit ​​seats and terminals connected to the snap-fit ​​seats, and the terminals are separated by being respectively arranged on different snap-fit ​​seats. When plugging in, the snap-fit ​​seats are plugged into the plug-in male part, and the terminals and the contact pieces are independently connected one by one.

[0021] Since adjacent contacts and terminals are separated by the fence and the snap-fit ​​seat, the creepage distance between adjacent contact points is increased, so that the connector can meet the application requirements in high-voltage environments, while also preventing condensed water from connecting adjacent contact points to cause short circuits or leakage. The cable plug-in connector of the utility model has the advantages of anti-condensation and meeting high-voltage requirements, and prolongs the service life of the connector and improves safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is an exploded schematic diagram of a connector that meets high pressure and anti-condensation requirements of the utility model;

[0023] Figure 2 This is a schematic diagram of the structure of a connector that meets high pressure and anti-condensation requirements of the utility model;

[0024] Figure 3 It is a structural schematic diagram of the first plug end of the male plug of the utility model;

[0025] Figure 4 It is a structural schematic diagram of the male plug insertion end of the utility model;

[0026] Figure 5 It is a structural schematic diagram of the second plug-in end of the female plug of the utility model;

[0027] Figure 6 It is a structural schematic diagram of the female plug welding end of the utility model;

[0028] Figure 7 It is a schematic diagram of the structure of the female plug of the utility model at the welding end after being connected with the welding pad;

[0029] Figure 8 This is a cross-sectional view of the connector AA that meets high pressure and anti-condensation requirements of the utility model;

[0030] Fig. 9 This is a cross-sectional view of the connector BB of the utility model that meets the requirements of high pressure and anti-condensation;

[0031] Fig.10 It is a cross-sectional view of the soldering pad of the utility model when connected to the female plug.

[0032] Reference numerals:

[0033] 1 male plug, 110 first plug end, 111 plug male part, 112 fence, 113 rib, 114 bottom surface, 120 insertion end, 121 guide part;

[0034] 2 female plug, 210 second plug end, 211 female plug body, 212 terminal, 213 snap-fit ​​seat, 214 plug female part, 215 groove, 216 plug slot, 217 plug cavity, 220 welding end, 221 baffle,

[0035] 3 rows of wires, 31 contacts, 32 guide grooves,

[0036] 4 pads, 41 avoidance holes,

[0037] 5 locks,

[0038] 6 Locking parts. DETAILED DESCRIPTION

[0039] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively in conjunction with the accompanying drawings and specific embodiments. The accompanying drawings provide preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thoroughly and comprehensively understood.

[0040] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.

[0041] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0042] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0043] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0044] Example 1

[0045] Figure 1 and Figure 2The exploded view and structural view of the connector meeting the high pressure and anti-condensation requirements of this embodiment are respectively given. Figure 1 and Figure 2 As shown, this embodiment provides a connector that meets high voltage and anti-condensation requirements. The connector that meets high voltage and anti-condensation requirements includes a male plug 1 and a female plug 2. The male plug 1 and the female plug 2 are plugged together to connect the cable 3 to the board.

[0046] Specifically, Figure 3 and Figure 4 The structural diagrams of the two ends of the male plug 1 are given respectively. Figures 1 to 4 , the male plug 1 is connected to the flat cable 3, and one end of the flat cable 3 is provided with a plurality of contact pieces 31. At the same time, one end of the male plug 1 is a first plug end 110 for connecting with the female plug 2. After the male plug 1 is connected to the flat cable 3, the contact piece 31 is close to the first plug end 110. The first plug end 110 is provided with a plurality of plug male parts 111, and a fence 112 is provided between adjacent plug male parts 111. Different contact pieces 31 are located at different plug male parts 111, and adjacent contact pieces 31 are separated by the fence 112, thereby increasing the creepage distance of the gold finger, thereby meeting the application requirements of high voltage.

[0047] Figure 5 and Figure 6 The structural diagrams of the two ends of the female plug 2 are given respectively. Figure 5 and Figure 6 , the female plug 2 is used to connect with the pad and the circuit board. The female plug 2 includes a female plug body 211 and a plurality of terminals 212 extending along the two ends of the female plug body 211. One end of the female plug 2 is a second plug end 210, which can be used to connect with the first plug end 110. Specifically, the second plug end 210 includes a plurality of snap-fit ​​seats 213. One end of the terminal 212 is a connection end, which is connected to the snap-fit ​​seat 213 and is used to connect with the contact 31 on the flat cable 3. At the second plug end 210, the terminal 212 and the snap-fit ​​seat 213 form a plug-in female part 214. The snap-fit ​​seat 213 is a protrusion from the female plug body 211 toward the second plug end 210. In this embodiment, the connection end of the terminal 212 is located below the snap-fit ​​seat 213, and at the same time, a space is formed below the snap-fit ​​seat 213 to facilitate the plug-in connection of the contact 31 of the flat cable 3. The plug-in female part 214 is adapted to the plug-in male part 111.

[0048] The other end of the female plug body 211 is a welding end 220, and one end of the terminal 212 at the welding end 220 is a welding foot for connecting with a pad and a circuit board. The female plug body 211 is provided with a plurality of baffles 221 at the welding end 220, and the baffles 221 and the terminals 212 are arranged alternately, and the baffles 221 increase the creepage distance of the adjacent terminals at the welding end 220, further improving the high voltage resistance performance.

[0049] Figure 7The schematic diagram of the structure at the welding end after the female plug is connected to the pad is given. Figure 8 and Fig. 9 The cross-sectional views of the connector of this embodiment that meets the requirements of high pressure and anti-condensation at different angles when in use are respectively given. Figure 8 This is a cross-sectional view of a connector that meets high pressure and anti-condensation requirements along the AA section plane. Fig. 9 This is a cross-sectional view of the BB section of the connector that meets high pressure and anti-condensation requirements. Figure 2 , Figure 7 , Figure 8 and Fig. 9 , move the male plug 1 toward the female plug 2, and the snap-fit ​​seat 213 is inserted into the male plug part 111 and snap-fitted to connect, so that the terminal 212 of the female plug 2 is connected with the contact 31 of the male plug 1. It should be noted that after the connection is completed, a plug-in cavity 217 is formed between the snap-fit ​​seat 213 and the partition 112, and the contact point formed by the connection between the terminal 212 and the contact 31 is located in the plug-in cavity 217. The contact point is separated by the snap-fit ​​seat 213 and the partition 112 and is independent of each other. Therefore, when condensed water appears in the connector that meets the high voltage and anti-condensation requirements, the condensed water cannot connect to adjacent contacts under the action of the snap-fit ​​seat 213 and the partition 112, thereby greatly reducing the risk of circuit short circuit or leakage caused by condensed water, and increasing the service life and safety of the connector that meets the high voltage and anti-condensation requirements. Similarly, at the welding end 220 of the female plug 2, the baffle 221 also increases the creepage distance and breakdown distance between adjacent terminals 212, thereby meeting the high voltage requirements and improving the performance of the connector that meets high voltage and anti-condensation requirements.

[0050] It should be noted that, in order to increase the stability of the male plug 1 and the female plug 2 after being plugged in, the connector that meets the requirements of high voltage and anti-condensation in this embodiment further includes a lock 5 and a locking member 6. Among them, the lock 5 and the locking member 6 are arranged on the male plug 1, and the male plug 1 is further fixedly connected to the female plug 2 through the lock 5 and the locking member 6 to prevent the male plug 1 from easily falling off the female plug 2. The lock 5 and the locking member 6 can be a secondary locking structure. For example, in this embodiment, the locking member 6 is a CPA. It can be understood that this is not the only limitation on the locking structure of the male plug 1 and the female plug 2.

[0051] In summary, this embodiment provides a connector that meets the requirements of high voltage and anti-condensation. The connector that meets the requirements of high voltage and anti-condensation realizes the connection between the flat cable 3 and the circuit board through the plug-in connection of the male plug 1 and the female plug 2. The installation method is simple. At the same time, the independently connected terminals 212 and contacts 31 have the functions of anti-condensation and meeting high voltage requirements.

[0052] Example 2

[0053] See also Figures 1 to 9The connector that meets high pressure and anti-condensation requirements of this embodiment is the same as the connector that meets high pressure and anti-condensation requirements in Embodiment 1 as a whole, and is further optimized on the basis of Embodiment 1. The similarities between this embodiment and Embodiment 1 refer to Embodiment 1, and the improvements are further described below.

[0054] See also Fig. 9 In order to further increase the performance of the connector that meets high voltage and anti-condensation requirements, the length of the fence 112 is greater than or equal to the length of the contact piece 31, further increasing the path distance between adjacent contact pieces 31 and improving the anti-condensation function.

[0055] In addition, see Figure 3 , Figure 5 and Figure 8 , the male plug 1 is also provided with a rib 113 between adjacent male plug parts 111, and the female plug 2 is provided with a groove 215 matched with the rib 113 between adjacent female plug parts 214. When the female plug 2 and the male plug 1 are buckled and connected, the rib 113 is limited to the groove 215, further increasing the creepage distance between adjacent terminals 212. The male plug 1 is also provided with a bottom surface 114 connected to the first plug end 110. In this embodiment, the rib 113 extends from the first plug end 110 to the bottom surface 114 of the male plug 1, and the rib 113 is integrally formed with the barrier 112. Of course, this is not the only limitation on the structure of the rib 113 and the barrier 112. In some embodiments, the rib 113 may not extend to the bottom surface 114 of the male plug 1, or the rib 113 may be separated from the barrier 112.

[0056] Example 3

[0057] See also Figures 1 to 9 The connector that meets high pressure and anti-condensation requirements in this embodiment is the same as the connector that meets high pressure and anti-condensation requirements in Embodiment 1, and is further optimized on the basis of Embodiment 1 and Embodiment 2. Please refer to Embodiment 1 and Embodiment 2 for the similarities, and the improvements are further described below.

[0058] Fig.10 A cross-sectional view of the connection between the pad and the female plug is shown, see Figure 6 , Figure 7 , Fig. 9 and Fig.10The connector that meets the requirements of high voltage and condensation prevention provided in this embodiment also includes a soldering pad 4, and the female plug 2 is connected to the soldering pad 4 through the soldering foot of the terminal 212. Furthermore, a plurality of avoidance holes 41 are provided on the soldering pad 4, and the avoidance holes 41 and the terminals 212 are arranged alternately. In this embodiment, the baffle 221 is limited in the middle of the avoidance holes 41. The provision of the avoidance holes 41 can increase the creepage distance of the adjacent terminals 212 at the soldering pad 4. In order to further meet the requirements of high voltage, the length of the avoidance holes 41 is preferably greater than the length of the baffle 221, so as to further increase the creepage distance of the adjacent terminals 212 and improve the performance of the connector that meets the requirements of high voltage and condensation prevention.

[0059] Example 4

[0060] See also Figures 1 to 10 The connector that meets high pressure and anti-condensation requirements of this embodiment is the same as the connector that meets high pressure and anti-condensation requirements in Embodiment 1, and is further optimized on the basis of Embodiment 1, Embodiment 2 and Embodiment 3. For the similarities, please refer to Embodiment 1, Embodiment 2 and Embodiment 3. The improvements are further described below.

[0061] In order to further facilitate the buckling of the male plug 1 and the female plug 2, in this embodiment, the female plug body 211 is provided with a recessed plug groove 216, and the plug groove 216 is adapted to the first plug end 110 of the male plug 1. A plurality of plug female parts 214 are arranged in the plug groove 216. When the female plug 2 is plugged and connected with the male plug 1, the plug groove 216 plays a role of alignment and guidance, and makes the connection between the female plug 2 and the male plug 1 more stable.

[0062] In addition, in order to facilitate the connection between the flat cable 3 and the male plug 1, the other end of the male plug 1 opposite to the first plug end 110 is an insertion end 120, and a guide structure is provided between the insertion end 120 and the flat cable 3. Specifically, the male plug 1 is provided with a guide portion 121 extending from the insertion end 120 toward the first plug end 110, and the flat cable 3 is provided with a guide groove 32 adapted to the guide portion 121. During installation, the guide groove 32 is inserted into the male plug 1 along the guide portion 121, and the contact pieces 31 are separated at different male plug parts 111. In this embodiment, the guide groove 32 is provided between adjacent contact pieces 31, and the guide portion 121 is integrally connected with the partition 112, so that the contact pieces 31 are separated at the same time during the installation of the flat cable 3 and the male plug 1. It can be understood that in some embodiments, the guide portion 121 can also be provided separately from the partition 112.

[0063] The above contents are merely examples and illustrations of the structure of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the utility model, and these obvious replacement forms all belong to the protection scope of the utility model.

Claims

1. A connector that meets high pressure and anti-condensation requirements, characterized in that: It comprises a male plug (1), a flat cable (3) connected to the male plug (1), and a female plug (2) for connecting to a circuit board; One end of the male plug (1) is a first plug-in end (110), the flat cable (3) is provided with a plurality of contact pieces (31) near the first plug-in end (110), the first plug-in end (110) is provided with a plurality of plug-in male parts (111), a partition (112) is provided between adjacent plug-in male parts (111), and adjacent contact pieces (31) are separated by the partition (112) and are respectively located at different plug-in male parts (111); The female plug (2) comprises a female plug body (211) and a plurality of terminals (212) extending along two ends of the female plug body (211); one end of the female plug body (211) is a second plug end (210); the second plug end (210) is provided with a plurality of snap-fit ​​seats (213); the snap-fit ​​seats (213) are inserted into the male plug part (111) to form a plug cavity (217); the terminals (212) and the contacts (31) are connected in the plug cavity (217); the other end of the female plug (2) is a welding end (220) for connecting to a circuit board; the welding end (220) is provided with a plurality of baffles (221); at the welding end (220), the terminals (212) and the baffles (221) are arranged alternately.

2. The connector meeting high pressure and anti-condensation requirements according to claim 1, characterized in that: The length of the partition (112) is greater than or equal to the length of the contact piece (31).

3. The connector meeting high pressure and anti-condensation requirements according to claim 1, characterized in that: A convex rib (113) is provided between adjacent male plug-in parts (111), and a groove (215) adapted to the convex rib (113) is provided between adjacent snap-fit ​​seats (213), and the convex rib (113) is limited in the groove (215).

4. The connector meeting high pressure and anti-condensation requirements according to claim 3, characterized in that: The male plug (1) is also provided with a bottom surface (114) connected to the first plug end (110), and the convex rib (113) extends from the first plug end (110) to the bottom surface (114).

5. The connector meeting high pressure and anti-condensation requirements according to claim 1, characterized in that: The female plug body (211) is provided with a recessed plug-in slot (216), and the snap-fit ​​seat (213) is arranged in the plug-in slot (216).

6. The connector meeting high pressure and anti-condensation requirements according to claim 1, characterized in that: The end of the male plug (1) opposite to the first plug end (110) is an insertion end (120), the male plug (1) is provided with a guide portion (121) extending from the insertion end (120) toward the first plug end (110), and the flat cable (3) is provided with a guide groove (32) adapted to the guide portion (121).

7. The high-voltage and condensation-proof connector according to claim 6, characterized in that: The guide groove (32) is arranged between adjacent contact pieces (31), and the guide portion (121) and the barrier (112) are integrally formed.

8. The connector meeting high pressure and anti-condensation requirements according to claim 5, characterized in that: It also comprises a soldering pad (4), wherein the soldering pad (4) is further provided with a plurality of avoidance holes (41), wherein the avoidance holes (41) are located between adjacent terminals (212).

9. The connector meeting high pressure and anti-condensation requirements according to claim 8, characterized in that: The baffle (221) is limited in the avoidance hole (41).

10. The connector meeting high pressure and anti-condensation requirements according to claim 1, characterized in that: It also includes a lock buckle (5) and a locking member (6) arranged on the male plug (1), and the male plug (1) is fixedly connected to the female plug (2) through the lock buckle (5) and the locking member (6).