Synchronous motor convenient to install and produce

By using coaxial terminals and access ports in synchronous motors, combined with the wire pass and reducer components, the problem of power cord being squeezed in a narrow space is solved, and the motor is easily installed and efficiently produced, which improves the Adaptability and stability of the motor.

CN222282896UActive Publication Date: 2024-12-31WENZHOU SHIBO ELECTRICAL APPLIANCE TECH CO LTD
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Patent Information

Application Number
CN202421017621.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2024-12-31
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

In narrow or specific shape installation spaces, the power cord of the synchronous motor is easily squeezed, affecting the insulation performance and service life, and may lead to safety hazards. Unreasonable cable layout increases the installation difficulty and limits the flexibility of the motor. and adaptability.

Method used

Design a synchronous motor with the power cord passing through an open casing at one end, using the coaxial terminal and the access port on the cover plate to avoid the power cord being arranged radially, combining the through-line duct and speed reduction components to ensure the power supply. Stable connection and convenient installation of the cable.

Benefits of technology

Effectively prevent the power cord from being squeezed, simplifies the installation process, improves the motor's adaptability in compact and complex environments, and improves production efficiency and stability of winding wires.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a synchronous motor convenient to install and produce, which comprises a casing, a rotor assembly and a stator assembly are arranged in the casing, the stator assembly comprises a first winding coil holder and a second winding coil holder, a first winding is wound on the first winding coil holder, and a second winding is wound on the second winding coil holder. A wiring end is fixedly connected to the first winding wire frame, winding wires electrically connected to the wiring end are arranged on the first winding and the second winding, the length direction of the wiring end and the machine shell are coaxially arranged, a cover plate is fixedly arranged at the opening position of the machine shell in a covering mode, and the wiring end extends towards the cover plate. According to the utility model, the positions of the wiring end and the access port are reasonably arranged, and the radial arrangement of the power line and the casing can be avoided, so that the power line is prevented from being extruded when the side wall of the motor casing is directly and tightly contacted with or embedded into a surrounding structure, and the service life of the motor casing is prolonged. And the motor can be conveniently installed in a more compact and complex environment.
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Description

Technical Field

[0001] The utility model relates to the technical field of motors, in particular to a synchronous motor that is easy to install and produce. Background Art

[0002] In the prior art, as a widely used power equipment, the structural design of the synchronous motor is directly related to the convenience of installation, safety and maintenance efficiency. Traditionally, the power cord of the synchronous motor is mostly radially led out from the side wall of the motor housing. For example, an AC synchronous motor with patent application number CN201220203549.7 and a claw-pole permanent magnet synchronous motor stator and a speed reduction mechanism connection structure with patent application number CN201320121880.9 are all designed in this way. This design can meet the use requirements in most conventional installation scenarios. However, in the face of increasingly complex and compact mechanical equipment layout requirements, especially in an environment with limited installation space, this power cord layout method reveals its limitations.

[0003] Especially in narrow or special-shaped installation spaces, the side walls of the motor housing are in direct close contact with or embedded in the surrounding structure, resulting in the power lines extending radially from the side walls often facing the risk of being squeezed, which not only affects the insulation performance and service life of the line, but may also cause short circuit accidents due to squeezing, and even cause fire and other safety hazards in serious cases. In addition, unreasonable cable layout will increase the difficulty of installation and limit the flexibility and adaptability of the motor in specific application scenarios.

[0004] Therefore, how to optimize the lead-out method of the power cord while maintaining the original performance of the motor to adapt to a more compact and complex installation environment has become a technical problem that needs to be solved urgently. Utility Model Content

[0005] The utility model provides a synchronous motor which is easy to install and produce, and solves the above-mentioned problems existing in the use process of the prior art.

[0006] The technical solution of the utility model is achieved as follows: a synchronous motor that is easy to install and produce, comprising a casing with an open end, a rotor assembly and a stator assembly arranged in the casing, the stator assembly comprising a first winding bobbin and a second winding bobbin fixed to each other, the first winding bobbin and the second winding bobbin are both sleeved with claw pole assemblies, a first winding is wound on the first winding bobbin, a second winding is wound on the second winding bobbin, the first winding bobbin is fixedly connected to a terminal on a side away from the second winding bobbin, the first winding and the second winding are provided with winding wires electrically connected to the terminal, the length direction of the terminal is coaxially arranged with the casing, the casing is fixedly covered with a cover plate at an open position, the terminal extends toward the cover plate, and an access port is opened between the cover plate and the casing at a position close to the terminal.

[0007] Preferably, the first winding bobbin and the second winding bobbin are both provided with a wire passing groove on a side close to each other.

[0008] Preferably, the cover plate is rotatably connected to an output shaft, the rotor assembly is rotationally fitted in the stator assembly, the rotor assembly includes a rotating shaft, and a reduction assembly is provided in the casing between the cover plate and the stator assembly, and the reduction assembly is used to make the rotating shaft and the output shaft perform transmission cooperation.

[0009] Preferably, the terminal is also located between the cover plate and the stator assembly, and the casing has a placement gap on one side of the reduction assembly for accommodating the terminal.

[0010] Preferably, the reduction assembly includes a driving gear, a reduction double gear and a reduction gear, the reduction gear is fixedly connected to the output shaft, the reduction double gear is rotatably connected to the side of the cover plate facing the inside of the casing, the driving gear is fixedly connected to the rotating shaft, and the reduction double gear is meshingly arranged between the driving gear and the output reduction gear.

[0011] Preferably, the housing is integrally formed with a fixing support at the open position, and the fixing support is provided with a wire outlet notch at a position corresponding to the access port.

[0012] Preferably, the first winding bobbin is fixedly connected with a plug post on a side close to the second winding bobbin, and the second winding bobbin is provided with a socket for inserting the plug post on a side close to the first winding bobbin.

[0013] In summary, the beneficial effects of the present invention are:

[0014] 1. The utility model is provided with a terminal on the first winding bobbin, and the first winding and the second winding are electrically connected to the terminal. The length direction of the terminal is coaxial with the housing and extends toward the cover plate. An access port is provided between the cover plate and the housing at a position close to the terminal. The access port facilitates the connection of the power cord with the terminal and is connected to an external device from the access port. The terminal and the access port of the utility model are reasonably arranged, which can avoid the radial arrangement of the power cord and the housing, thereby preventing the power cord from being connected to the housing when the side wall of the motor housing is directly in close contact with or embedded in the surrounding structure. The wire is squeezed, or the motor is difficult to install due to the power cord. The utility model optimizes the lead-out method of the power cord on the basis of maintaining the original performance of the motor, so that the motor can be easily installed in a more compact and complex environment. In addition, the terminal can facilitate the connection of the winding wires on the first winding and the second winding on it, so that after the power cord is connected to the terminal, the winding wire and the power cord are connected. Compared with directly connecting the winding wire to the power cord, the winding wire is first connected to the terminal, and then the power cord is connected to the terminal, which can be more convenient for automated production.

[0015] 2. The wire groove enables the winding wire on the second winding to pass through the side where the first winding frame and the second winding frame are close to each other in an orderly manner, so as to be connected to the terminal, thereby improving the stability of the winding wire setting.

[0016] 3. The wiring terminal and the reduction assembly are both located between the cover plate and the stator assembly. The wiring terminal and the reduction assembly do not interfere with each other. A placement gap for accommodating the wiring terminal is provided on one side of the reduction assembly in the casing. The utility model has a reasonable structure and a compact internal space. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the stator assembly in the utility model without the first winding and the second winding;

[0020] Figure 3 It is a top view of the stator assembly in the utility model;

[0021] Figure 4 for Figure 3A schematic diagram of the structure in which the first winding bobbin and the second winding bobbin explode apart;

[0022] Figure 5 for Figure 3 Schematic diagram of structural explosion;

[0023] Figure 6 It is a schematic diagram of the cross-sectional structure of the utility model.

[0024] In the figure: 1. casing; 11. placement gap; 12. fixed support; 13. wire outlet notch; 2. rotor assembly; 21. rotating shaft; 3. stator assembly; 31. first winding bobbin; 311. plug post; 32. second winding bobbin; 321. socket; 33. claw pole assembly; 34. first winding; 35. second winding; 36. terminal; 37. winding wire; 38. wire trough; 39. second wire trough; 4. cover plate; 41. access port; 5. output shaft; 61. driving gear; 62. reduction double gear; 63. reduction gear. DETAILED DESCRIPTION

[0025] The following will be combined with the attached embodiment of the utility model Figure 1-6 , clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Example:

[0027] like Figures 1 to 6 As shown, the utility model discloses a synchronous motor that is easy to install and produce, including a casing 1 with an open end, a rotor assembly 2 and a stator assembly 3 are arranged in the casing 1, wherein the stator assembly 3 includes a first winding bobbin 31 and a second winding bobbin 32 that are fixed to each other, a claw pole assembly 33 is sleeved on the first winding bobbin 31 and the second winding bobbin 32, and a first winding 34 is wound on the first winding bobbin 31, and a second winding 35 is wound on the second winding bobbin 32. In addition, the first winding bobbin 31 is fixedly connected to a terminal 36 on a side away from the second winding bobbin 32, and the terminal 36 has three terminals. The first winding 34 and the second winding 35 are provided with a winding wire 37 electrically connected to the terminal 36. The specific connection method of the winding wire 37 and the terminal 36 is as follows. Figure 3As shown, the winding wire 37 on the second winding 35 passes over the first winding 34, and it should be noted that the length direction of the terminal 36 is coaxially arranged with the housing 1. In addition, the housing 1 is fixedly covered with a cover plate 4 at the open position, and the terminal 36 extends toward the cover plate 4. An access port 41 is opened between the cover plate 4 and the housing 1 at a position close to the terminal 36. The access port 41 facilitates the connection of the power cord with the terminal 36 and is connected to an external device from the access port 41. The position of the terminal 36 and the access port 41 of the utility model is reasonably arranged, which can avoid the power cord and the housing 1 being arranged radially, so that the side wall of the motor housing 1 is directly in close contact with the surrounding structure. When touching or embedding, the power cord is prevented from being squeezed, or the motor is difficult to install due to the power cord. The utility model optimizes the lead-out method of the power cord on the basis of maintaining the original performance of the motor, so that the motor can be easily installed in a more compact and complex environment. In addition, the terminal 36 can facilitate the connection of the winding wire 37 on the first winding 34 and the second winding 35, so that after the power cord is connected to the terminal 36, the winding wire 37 is connected to the power cord. Compared with directly connecting the winding wire 37 to the power cord, the winding wire 37 is first connected to the terminal 36, and then the power cord is connected to the terminal 36, which can be more convenient for automated production.

[0028] like Figure 2 As shown, the first winding bobbin 31 and the second winding bobbin 32 are both provided with a wire passing groove 38 on the side close to each other, and the wire passing groove 38 enables the winding wire 37 on the second winding 35 to pass through the side close to each other of the first winding bobbin 31 and the second winding bobbin 32 in an orderly manner, so as to pass over the first winding 34 and connect to the terminal 36. In addition, the first winding bobbin 31 also has a second wire passing groove 39 on one side of the terminal 36 for the winding wire 37 to pass through. The winding wire 37 on the first winding 34 and the second winding 35 is as shown in FIG. Figure 3 As shown, the winding wire 37 is connected to the terminal 36 via the second wire groove 39. The arrangement of the wire groove 38 and the second wire groove 39 improves the stability of the arrangement of the winding wire 37, making it less likely for the winding wire 37 to deviate.

[0029] Furthermore, an output shaft 5 is rotatably connected to the cover plate 4, the rotor assembly 2 is rotationally fitted in the stator assembly 3, the rotor assembly 2 includes a rotating shaft 21, and a reduction assembly is provided in the casing 1 between the cover plate 4 and the stator assembly 3, and the reduction assembly is used to make the rotating shaft 21 and the output shaft 5 perform transmission cooperation.

[0030] Among them, the terminal 36 is also located between the cover plate 4 and the stator assembly 3. The casing 1 has a placement gap 11 on one side of the reduction assembly for accommodating the terminal 36. The utility model has a reasonable structure and a compact internal space, and the terminal 36 and the reduction assembly do not interfere with each other.

[0031] like Figure 6 As shown, the reduction assembly specifically includes a driving gear 61, a reduction double gear 62 and a reduction gear 63, wherein the reduction gear 63 is fixedly connected to the output shaft 5, the reduction double gear 62 is rotatably connected to the side of the cover plate 4 facing the inside of the casing 1, the driving gear 61 is fixedly connected to the rotating shaft 21, and the reduction double gear 62 is meshingly arranged between the driving gear 61 and the output reduction gear 63. When the rotor assembly 2 rotates, the rotating shaft 21 drives the driving gear 61, the driving gear 61 drives the reduction double gear 62, and the reduction double gear 62 drives the reduction gear 63 to rotate the output shaft 5. It should be noted that this is only one embodiment of the reduction assembly of the utility model, and the utility model can also be transmitted through other gear meshing forms.

[0032] like Figure 1 As shown, the housing 1 is integrally formed with a fixing support 12 at the open position, and the fixing support 12 is provided with a wire outlet notch 13 at a position corresponding to the access port 41. The wire outlet notch 13 is convenient for the power line to pass through, and the fixing support 12 can also be used to fix on a device that needs to be installed.

[0033] like Figure 4 and Figure 5 As shown, the first winding bobbin 31 is fixedly connected with a plug post 311 on a side close to the second winding bobbin 32, and the second winding bobbin 32 is provided with a socket 321 for inserting the plug post 311 on a side close to the first winding bobbin 31. The first winding bobbin 31 and the second winding bobbin 32 are very convenient to install, thereby improving production efficiency.

[0034] It should also be pointed out that the terms used in the present invention, such as "front", "rear", "vertical", "horizontal", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are only used to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention.

[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A synchronous motor that is easy to install and produce, comprising a casing with one end open, wherein a rotor assembly and a stator assembly are arranged in the casing, and characterized in that: The stator assembly includes a first winding bobbin and a second winding bobbin that are fixed to each other, the first winding bobbin and the second winding bobbin are both sleeved with claw pole assemblies, the first winding bobbin is wound with a first winding, the second winding bobbin is wound with a second winding, the first winding bobbin is fixedly connected to a terminal on a side away from the second winding bobbin, the first winding and the second winding are provided with winding wires electrically connected to the terminal, the length direction of the terminal is coaxially arranged with the casing, the casing is fixedly covered with a cover plate at an open position, the terminal extends toward the cover plate, and an access port is opened between the cover plate and the casing at a position close to the terminal.

2. A synchronous motor that is easy to install and produce according to claim 1, characterized in that: The first winding bobbin and the second winding bobbin are both provided with a wire passing groove on one side close to each other.

3. A synchronous motor that is easy to install and produce according to claim 1, characterized in that: The cover plate is rotatably connected with an output shaft, the rotor assembly is rotationally fitted in the stator assembly, the rotor assembly includes a rotating shaft, and a reduction assembly is provided in the casing between the cover plate and the stator assembly, and the reduction assembly is used to make the rotating shaft and the output shaft perform transmission cooperation.

4. A synchronous motor that is easy to install and produce according to claim 3, characterized in that: The terminal is also located between the cover plate and the stator assembly, and a placement gap for accommodating the terminal is provided in the casing on one side of the reduction assembly.

5. A synchronous motor that is easy to install and produce according to claim 3, characterized in that: The reduction gear assembly includes a driving gear, a reduction double gear and a reduction gear. The reduction gear is fixedly connected to the output shaft, the reduction double gear is rotatably connected to the side of the cover plate facing the inside of the casing, the driving gear is fixedly connected to the rotating shaft, and the reduction double gear is meshed and arranged between the driving gear and the output reduction gear.

6. A synchronous motor that is easy to install and produce according to claim 1, characterized in that: The housing is integrally formed with a fixing support at the open position, and the fixing support is provided with a wire outlet notch at a position corresponding to the access port.

7. A synchronous motor that is easy to install and produce according to claim 1, characterized in that: The first winding bobbin is fixedly connected with an insertion column on a side close to the second winding bobbin, and the second winding bobbin is provided with a socket for inserting the insertion column on a side close to the first winding bobbin.