Cleaning device for tomato sauce processing

By using conveying mesh belts, bristles, hitting rods and spray heads in the tomato sauce processing device for uniform cleaning, and combining high-pressure blowers and axial flow fans for rapid drying, cleaning and drying in ketchup in the existing technology is solved. The problem of low dry efficiency significantly improves processing efficiency and production efficiency.

CN222284618UActive Publication Date: 2025-01-03GANSU XINTIANSHENG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421138367.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-03
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing tomato sauce processing device is prone to damage to tomatoes during cleaning and drying, and the inlet and discharge of materials are discontinuous, affecting processing efficiency.

Method used

The conveying mesh belt, bristles, hit rods and spray nozzles are used for uniform cleaning, combined with high-pressure blowers and axial flow fans for rapid drying, and the surface moisture removal and drying is used for high-speed airflow and hot air to ensure uniformity of cleaning and drying and efficiency.

Benefits of technology

It significantly improves the cleaning and drying efficiency, reduces the tomato damage phenomenon, realizes assembly-line processing, facilitates material inlet and discharge, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222284618U_ABST
    Figure CN222284618U_ABST
Patent Text Reader

Abstract

The utility model discloses a cleaning device for tomato sauce processing. The cleaning device comprises a processing bin and a water tank. When tomatoes for tomato sauce processing are cleaned, the tomatoes can be placed at one end of the conveying net belt, the first motor drives the driving roller to rotate, then the conveying net belt is driven to rotate, the tomatoes are conveyed, the water conveying pipe is communicated with flushing water, the flushing water enters the flushing nozzles through the spraying pipe to be sprayed out, the tomatoes are flushed, and meanwhile the tomatoes are cleaned through the flushing nozzles. A second motor drives a first rotating rod to rotate so as to drive bristles to rotate and brush the tomatoes, meanwhile, a third motor drives a second rotating rod to rotate so as to drive a beating rod to rotate, beat a conveying net belt, force the conveying net belt to vibrate and turn over the tomatoes, the uniformity of cleaning and brushing is improved, meanwhile, the tomatoes can be evenly spread, and the cleaning efficiency is improved. The contact between the tomatoes and washing water and the bristles is improved, the cleaning efficiency is remarkably improved, the problem that the tomatoes are damaged due to stirring is avoided, and the cleaning efficiency is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of deep processing of agricultural products, in particular to a cleaning device for processing ketchup. Background Art

[0002] Tomato sauce is a concentrated sauce product of fresh tomatoes. In a broad sense, it can refer to most sauces made from tomatoes, such as tomato sauce. In a narrow sense, it can also refer to a sauce made from tomato concentrate without adding any ingredients. It is a bright red sauce and is often used as a cooking condiment for fish, meat and other foods. It is widely used in Western cuisine, especially red Italian cuisine. In recent years, the demand for it in Chinese cuisine has also been growing. It is mainly used for the preparation of sweet and sour ketchup-type dishes. It has the effects of enhancing color, adding acid, helping freshness and rich fragrance. The production of tomato sauce is mainly made from ripe red tomatoes that are crushed and pulped, then concentrated, canned and sterilized. Cleaning the raw materials used for processing is an important step.

[0003] After searching, it was found that the publication number is CN216961421U, and the name is a raw material batch cleaning device for tomato sauce processing. The application proposes that in the current tomato sauce production and processing, it is inconvenient to wash the tomatoes multiple times and dry the washed tomatoes during the raw material cleaning. Excessive moisture remains on the surface of the washed tomatoes, which easily affects the efficiency of subsequent processing of the tomato sauce. The cleaning water is added into the cleaning shell through the water adding pipe, and then the tomatoes to be cleaned are put into the feed bin, and enter the cleaning shell through the feed pipe to clean the tomatoes. After cleaning for a certain period of time, the valve is opened, and the waste water passes through the filter plate into the lower bin and is discharged through the drain pipe. The tomatoes are left in the process. At the upper end of the filter plate, the tomatoes are washed with water for multiple times. After the multiple washings are completed, the washing water is discharged, and the motor and the heating wire are turned on. The motor drives the second rotating shaft to rotate, and the fan blades rotate to draw external air into the heating shell through two air inlets. The heating wire heats the drawn air, and the heated hot air enters the annular air cavity through the connecting pipe and is evenly sprayed out through multiple air outlet pipes to stir and dry the washed tomatoes. After drying, the sealing cover is opened, and the tomatoes on the upper end of the filter plate are discharged through the discharge port, thereby achieving the effect of facilitating multiple washing of the tomatoes and drying the washed tomatoes, and avoiding the problem of excessive moisture remaining on the surface of the washed tomatoes, which affects the efficiency of subsequent processing of tomato sauce.

[0004] The existing technology has the following problems:

[0005] 1. The structural strength of tomatoes is low and the skin is easily damaged. The stirring and cleaning structure adopted in this application can easily cause damage to tomatoes, resulting in the outflow of tomato juice, which affects the subsequent processing. At the same time, the tomatoes pile up and collide during the stirring process, which is not conducive to uniform cleaning and drying, and will also be damaged due to mutual collision, affecting the processing efficiency. Further improvements can be made.

[0006] 2. The material feeding and discharging of this application is not continuous and convenient enough. It cannot be dried simultaneously during cleaning, and it cannot be cleaned during drying. The production efficiency can be further improved.

[0007] For this reason, we propose a cleaning device for ketchup processing to solve the above-mentioned drawbacks. Utility Model Content

[0008] The utility model aims to solve the shortcomings in the prior art and proposes a cleaning device for ketchup processing.

[0009] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a cleaning device for tomato sauce processing, comprising a processing chamber and a water tank, a water tank is provided inside the processing chamber, and driving rollers and driven rollers are rotatably connected at both ends of the water tank, and a conveying mesh belt is sleeved on the outer sides of the driving rollers and the driven rollers, a first rotating rod is rotatably connected inside the processing chamber, and bristles are fixedly connected to the outer surface of the first rotating rod, and a spray pipe is fixedly provided on the processing chamber between the first rotating rods, a flushing nozzle is connected to the surface of the spray pipe, and a water pipe is connected to one end of the spray pipe, a high-pressure blower is fixedly provided on the top surface of the processing chamber, and an air pipe is connected to the output end of the high-pressure blower, and a flow divider is connected to the surface of the air pipe. Tube, the shunt pipe extends to the inside of the processing chamber, and the surface of the shunt pipe is connected with a blowing head, the top surface of the other end of the processing chamber is connected with a wind tube, and an axial flow fan is fixedly installed inside the wind tube, and a heating wire is fixedly installed inside the wind tube below the axial flow fan, a second rotating rod is rotatably connected inside the water tank, and a striking rod is connected to the surface of the second rotating rod through a spring, a third motor is fixedly installed on the front facade of the water tank, and the output end of the third motor is fixedly connected to one end of the second rotating rod, a second motor is fixedly installed on the front facade of the processing chamber, and the output end of the second motor is fixedly connected to one end of the first rotating rod, a first motor is fixedly installed on the other end of the front facade of the water tank, and the output end of the first motor is fixedly connected to one end of the roller shaft of the driving roller.

[0010] Preferably, the first rotating rod passes through the processing chamber and is rotatably connected to the processing chamber via a bearing, and a plurality of first rotating rods are arranged at equal intervals.

[0011] Preferably, the second rotating rod passes through the water tank and is rotatably connected to the water tank via a bearing, and a plurality of second rotating rods are arranged at equal intervals.

[0012] Preferably, a plurality of the spray pipes are arranged at equal intervals, and a plurality of flushing nozzles are arranged at equal intervals on the surface of the spray pipes.

[0013] Preferably, a plurality of the diverter pipes are arranged, and a plurality of blowing heads are arranged at equal intervals on the surface of the diverter pipe.

[0014] Preferably, a plurality of the air ducts are evenly arranged, and curtains are hung on both sides of the air ducts on the top surface of the processing chamber.

[0015] Preferably, a drain pipe is connected through the other end of the water tank.

[0016] Preferably, both ends of the spring are fixedly connected to the striking rod and the second rotating rod respectively, and the length of the spring is greater than the distance between the second rotating rod and the top surface of the conveyor belt.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] (1) The utility model adopts a conveyor mesh belt, bristles, a striking rod and a flushing nozzle. When washing tomatoes for ketchup processing, the tomatoes can be placed on one end of the conveyor mesh belt, and the first motor drives the driving roller to rotate, thereby driving the conveyor mesh belt to rotate, so as to transport the tomatoes. The water pipe is connected to flushing water, and the flushing water enters the flushing nozzle through the spray pipe and is sprayed out to wash the tomatoes. At the same time, the second motor drives the first rotating rod to rotate, thereby driving the bristles to rotate, so as to brush the tomatoes. At the same time, the third motor drives the second rotating rod to rotate, thereby driving the striking rod to rotate, hitting the conveyor mesh belt, forcing the conveyor mesh belt to vibrate, causing the tomatoes to flip, thereby improving the uniformity of washing and brushing. At the same time, the tomatoes can be evenly spread, and the contact with the flushing water and the bristles can be improved, thereby significantly improving the washing efficiency and avoiding the problem of tomato stirring damage, thereby further improving the washing efficiency.

[0019] (2) The utility model adopts a spray head and a high-pressure blower. The washed tomatoes are moved to the bottom of the spray head. The high-pressure blower injects high-pressure airflow into the air pipe, which is sprayed out through the diverter pipe and the spray head. The high-speed airflow is used to quickly blow away the moisture on the surface of the tomatoes, thereby accelerating the speed of hot air drying in the later stage. The axial flow fan and the electric heating wire in the air duct are started to generate hot air, which is used to quickly dry the surface of the tomatoes with hot air, facilitating the later processing. During the process of high-pressure blowing and hot air drying of tomatoes, the second rotating rod always keeps rotating, and the tomatoes are continuously vibrated and turned over, thereby improving the uniformity and speed of drying the tomatoes, significantly improving the drying efficiency, reducing the damage of tomatoes, and improving the production efficiency. At the same time, the device adopts assembly line processing, which is convenient for material loading and unloading, and has high continuous and efficient operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required to be used in the embodiments are briefly introduced below.

[0021] Figure 1 This is a schematic diagram of the front elevation structure of a cleaning device for ketchup processing proposed by the utility model;

[0022] Figure 2This is a schematic diagram of the back elevation structure of a cleaning device for ketchup processing proposed by the utility model;

[0023] Figure 3 This is a schematic diagram of the installation of the bristles proposed in the utility model;

[0024] Figure 4 The utility model is a schematic diagram of the internal structure of a cleaning device for ketchup processing.

[0025] Legend:

[0026] 1. Processing chamber; 2. Water tank; 3. Conveyor belt; 4. Driving roller; 5. Driven roller; 6. Drain pipe; 7. First rotating rod; 8. Brush; 9. Spray pipe; 10. Flushing nozzle; 11. High-pressure blower; 12. Air pipe; 13. Diverter pipe; 14. Blowing head; 15. Air cylinder; 16. Axial fan; 17. Heating wire; 18. Curtain; 19. Second rotating rod; 20. Spring; 21. Beating rod; 22. Water pipe; 23. First motor; 24. Second motor; 25. Third motor. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.

[0028] Please refer to Figure 1-4A cleaning device for ketchup processing comprises a processing chamber 1 and a water tank 2, wherein the processing chamber 1 is provided with a water tank 2, and the two ends of the water tank 2 are rotatably connected with a driving roller 4 and a driven roller 5, and a conveying mesh belt 3 is sleeved on the outer sides of the driving roller 4 and the driven roller 5, a first rotating rod 7 is rotatably connected with the processing chamber 1, and a brush 8 is fixedly connected with the outer surface of the first rotating rod 7, and a spray pipe 9 is fixedly mounted inside the processing chamber 1 between the first rotating rods 7, a flushing nozzle 10 is connected through the surface of the spray pipe 9, and a water pipe 22 is connected through one end of the spray pipe 9, a high-pressure blower 11 is fixedly mounted on the top surface of the processing chamber 1, and an air pipe 12 is connected through the output end of the high-pressure blower 11, and a shunt pipe 13 is connected through the surface of the air pipe 12, and the shunt pipe 13 extends to the inside of the processing chamber 1 , and a blowing head 14 is connected to the surface of the shunt pipe 13, a wind tube 15 is connected to the top surface of the other end of the processing chamber 1, and an axial flow fan 16 is fixedly installed inside the wind tube 15, and a heating wire 17 is fixedly installed inside the wind tube 15 below the axial flow fan 16, a second rotating rod 19 is rotatably connected inside the water tank 2, and a striking rod 21 is connected to the surface of the second rotating rod 19 through a spring 20, a third motor 25 is fixedly installed on the front elevation of the water tank 2, and the output end of the third motor 25 is fixedly connected to one end of the second rotating rod 19, a second motor 24 is fixedly installed on the front elevation of the processing chamber 1, and the output end of the second motor 24 is fixedly connected to one end of the first rotating rod 7, a first motor 23 is fixedly installed on the other end of the front elevation of the water tank 2, and the output end of the first motor 23 is fixedly connected to one end of the roller shaft of the driving roller 4.

[0029] In this embodiment: the bristles 8 are densely and evenly distributed on the surface of the first rotating rod 7, and the water pipe 22 is connected to the cleaning water pumping equipment. When cleaning tomatoes for ketchup processing, the tomatoes can be put into one end of the conveyor belt 3, and the first motor 23 drives the driving roller 4 to rotate, thereby driving the conveyor belt 3 to rotate to transport the tomatoes. The water pipe 22 is connected to the flushing water, and the flushing water enters the flushing nozzle 10 through the spray pipe 9 and is sprayed out to flush the tomatoes. At the same time, the second motor 24 drives the first rotating rod 7 to rotate, thereby driving the bristles 8 to rotate and scrub the tomatoes. At the same time, the third motor 25 drives the second rotating rod 19 to rotate, thereby driving the striking rod 21 to rotate, strike the conveyor belt 3, and force the conveyor belt 3 to vibrate, so that the tomatoes are turned over, thereby improving the uniformity of cleaning and scrubbing. At the same time, the tomatoes can be evenly spread, and the contact with the flushing water and the bristles 8 is improved, which significantly The cleaning efficiency is improved, and the problem of tomato stirring damage is avoided, and the cleaning efficiency is further improved. At the same time, the washed tomatoes are moved to the bottom of the blowing head 14, and the high-pressure blower 11 injects high-pressure airflow into the air pipe 12, and is sprayed through the shunt pipe 13 and the blowing head 14. The high-speed airflow is used to quickly blow away the moisture on the surface of the tomatoes, and the speed of hot air drying in the later stage is accelerated. The axial flow fan 16 and the electric heating wire 17 in the air tube 15 are started to generate hot air, and the surface of the tomatoes is quickly dried with hot air, which is convenient for later processing. In the process of high-pressure blowing and hot air drying of tomatoes, the second rotating rod 19 always keeps a rotating state, and the tomatoes are continuously vibrated and turned over, which improves the uniformity and speed of tomato drying, significantly improves the drying efficiency, reduces the tomato damage phenomenon, and improves the production efficiency. At the same time, the device adopts assembly line processing, which is convenient for material input and output, and has continuous and efficient operation.

[0030] Specifically, the first rotating rod 7 penetrates the processing chamber 1 and is rotatably connected to the processing chamber 1 through a bearing, and a plurality of first rotating rods 7 are arranged at equal intervals.

[0031] In this embodiment, the plurality of first rotating rods 7 improve the efficiency of washing tomatoes.

[0032] Specifically, the second rotating rod 19 passes through the water tank 2 and is rotatably connected to the water tank 2 via a bearing, and a plurality of second rotating rods 19 are arranged at equal intervals.

[0033] In this embodiment: the second rotating rod 19 is arranged along the length direction of the water tank 2.

[0034] Specifically, a plurality of spray pipes 9 are arranged at equal intervals, and a plurality of flushing nozzles 10 are arranged at equal intervals on the surface of the spray pipes 9 .

[0035] In this embodiment, the flushing nozzles 10 are evenly and densely arranged to improve the flushing efficiency and coverage.

[0036] Specifically, a plurality of diverter pipes 13 are arranged, and a plurality of spray heads 14 are arranged on the surface of the diverter pipe 13 at equal intervals.

[0037] In this embodiment, the uniformly and densely arranged spray heads 14 improve the drying efficiency and coverage.

[0038] Specifically, a plurality of air ducts 15 are evenly arranged, and cloth curtains 18 are hung on both sides of the air ducts 15 and located on the top surface of the processing chamber 1 .

[0039] In this embodiment: the cloth plays a role of blocking water and reducing the overflow of hot air.

[0040] Specifically, the other end of the water tank 2 is connected with a drain pipe 6 .

[0041] In this embodiment: the drain pipe 6 is convenient for discharging the cleaning wastewater.

[0042] Specifically, two ends of the spring 20 are fixedly connected to the striking rod 21 and the second rotating rod 19 respectively, and the length of the spring 20 is greater than the distance between the second rotating rod 19 and the top surface of the conveyor mesh belt 3.

[0043] In this embodiment, the spring 20 can be deformed to facilitate the continuous rotation of the striking rod 21.

[0044] Working principle: when washing tomatoes for ketchup processing, tomatoes can be put into one end of the conveyor mesh belt 3, the first motor 23 drives the driving roller 4 to rotate, and then drives the conveyor mesh belt 3 to rotate, to transport the tomatoes, the water pipe 22 is connected to the flushing water, the flushing water enters the flushing nozzle 10 through the spray pipe 9 and is sprayed out to wash the tomatoes, at the same time, the second motor 24 drives the first rotating rod 7 to rotate, and then drives the bristles 8 to rotate, to brush the tomatoes, at the same time, the third motor 25 drives the second rotating rod 19 to rotate, and then drives the striking rod 21 to rotate, hit the conveyor mesh belt 3, and force the conveyor mesh belt 3 to vibrate, so that the tomatoes are turned over, and the uniformity of washing and brushing is improved. At the same time, the tomatoes can be spread evenly, and the contact with the flushing water and the bristles 8 is improved, which significantly improves the cleaning efficiency and avoids the tomato stirring damage. The problem of damage is solved, and the cleaning efficiency is further improved. At the same time, the cleaned tomatoes are moved to the bottom of the blowing head 14, and the high-pressure blower 11 injects high-pressure airflow into the air pipe 12, and the high-speed airflow is used to quickly blow off the moisture on the surface of the tomatoes, thereby accelerating the speed of hot air drying in the later stage. The axial flow fan 16 and the electric heating wire 17 in the air cylinder 15 are started to generate hot air, and the surface of the tomatoes is quickly dried with hot air, which is convenient for later processing. During the process of high-pressure blowing and hot air drying of tomatoes, the second rotating rod 19 always keeps rotating, and the tomatoes are continuously vibrated and turned over, which improves the uniformity and speed of tomato drying, significantly improves the drying efficiency, reduces the damage of tomatoes, and improves production efficiency. At the same time, the device adopts assembly line processing, which is convenient for material loading and unloading, and has high continuous and efficient operation.

[0045] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or the equivalent forms of such scope and boundaries.

Claims

1. A cleaning device for ketchup processing, comprising a processing chamber (1) and a water tank (2), characterized in that: The processing chamber (1) is provided with a water tank (2) inside, and the two ends of the water tank (2) are rotatably connected to a driving roller (4) and a driven roller (5), and the driving roller (4) and the driven roller (5) are sleeved with a conveying mesh belt (3) on the outside, and the processing chamber (1) is rotatably connected to a first rotating rod (7), and the outer surface of the first rotating rod (7) is fixedly connected to a brush (8), and a spray pipe (8) is fixedly mounted inside the processing chamber (1) between the first rotating rods (7). 9), a flushing nozzle (10) is connected through the surface of the spray pipe (9), and a water pipe (22) is connected through one end of the spray pipe (9), a high-pressure blower (11) is fixedly mounted on the top surface of the processing chamber (1), and an air pipe (12) is connected through the output end of the high-pressure blower (11), and a shunt pipe (13) is connected through the surface of the air pipe (12), and the shunt pipe (13) extends into the interior of the processing chamber (1), and the surface of the shunt pipe (13) is connected through The treatment chamber (1) is connected to a spray head (14) through the top surface of the other end of the treatment chamber (1), and a wind tube (15) is connected through the top surface of the other end of the treatment chamber (1), and an axial flow fan (16) is fixedly installed inside the wind tube (15), and an electric heating wire (17) is fixedly installed inside the wind tube (15) below the axial flow fan (16), and a second rotating rod (19) is rotatably connected inside the water tank (2), and a striking rod (21) is connected to the surface of the second rotating rod (19) through a spring (20), and the water tank (2 ) is fixedly mounted on the front face of the water tank (2), and the output end of the third motor (25) is fixedly connected to one end of the second rotating rod (19); the second motor (24) is fixedly mounted on the front face of the processing chamber (1), and the output end of the second motor (24) is fixedly connected to one end of the first rotating rod (7); the first motor (23) is fixedly mounted on the other end of the front face of the water tank (2), and the output end of the first motor (23) is fixedly connected to one end of the roller shaft of the driving roller (4).

2. A cleaning device for ketchup processing according to claim 1, characterized in that: The first rotating rod (7) passes through the processing chamber (1) and is rotatably connected to the processing chamber (1) via a bearing, and a plurality of first rotating rods (7) are arranged at equal intervals.

3. A cleaning device for ketchup processing according to claim 1, characterized in that: The second rotating rod (19) passes through the water tank (2) and is rotatably connected to the water tank (2) via a bearing, and a plurality of second rotating rods (19) are arranged at equal intervals.

4. A cleaning device for ketchup processing according to claim 1, characterized in that: A plurality of the spray pipes (9) are arranged at equal intervals, and a plurality of flushing nozzles (10) are arranged at equal intervals on the surface of the spray pipes (9).

5. A cleaning device for ketchup processing according to claim 1, characterized in that: A plurality of the diverter pipes (13) are arranged, and a plurality of the spray heads (14) are arranged at equal intervals on the surface of the diverter pipe (13).

6. A cleaning device for ketchup processing according to claim 1, characterized in that: A plurality of air ducts (15) are evenly arranged, and cloth curtains (18) are hung on the top surface of the processing chamber (1) on both sides of the air ducts (15).

7. A cleaning device for ketchup processing according to claim 1, characterized in that: The other end of the water tank (2) is connected through a drain pipe (6).

8. A cleaning device for ketchup processing according to claim 1, characterized in that: The two ends of the spring (20) are fixedly connected to the striking rod (21) and the second rotating rod (19) respectively, and the length of the spring (20) is greater than the distance between the second rotating rod (19) and the top surface of the conveyor mesh belt (3).