Sweet potato residue feed machine

By using extrusion dehydration components and mixing components in the sweet potato residue feed machine, the uneven bonding and mixing problems during granulation of sweet potato residues are solved, and efficient pellet feed production and stable quality are achieved.

CN222284635UInactive Publication Date: 2025-01-03CHONGQING ACAD OF AGRI SCI
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421160564.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-03
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Sweet potato residue is prone to bond and blockage when granulating feed, has poor molding, and uneven mixing of liquid additives leads to unstable product quality.

Method used

A sweet potato residue feed machine including extrusion dehydration assembly, mixing assembly and granulation assembly is designed to reduce the water content of the sweet potato residue by extrusion dehydration cylinder through spiral blades, and premix liquid additives in the mixing chamber to ensure mixing uniformity.

Benefits of technology

It effectively prevents bonding during the granulation process, improves the production efficiency of pelletized feed and product quality stability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222284635U_ABST
    Figure CN222284635U_ABST
Patent Text Reader

Abstract

The utility model discloses a sweet potato residue feed machine which comprises an extrusion dehydration assembly, a mixing assembly and a granulation assembly which are connected in sequence, the extrusion dewatering assembly comprises a dewatering cylinder, a rotating shaft is arranged in the dewatering cylinder, and a spiral blade is fixed on the rotating shaft; a movable cover plate is arranged at the outlet end of the dewatering cylinder and is elastically connected with the outlet end of the dewatering cylinder; the mixing assembly comprises a material guide port, a first mixing chamber and a second mixing chamber, the first mixing chamber is communicated with the second mixing chamber, and the first mixing chamber is used for premixing liquid raw materials; the material guide port is positioned at the outlet end of the dewatering cylinder and is communicated with the second mixing chamber; stirring devices are arranged in the first mixing chamber and the second mixing chamber; a discharge hole is formed in the bottom of the second mixing chamber and is communicated with the granulating assembly.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a sweet potato residue feed machine, belonging to the technical field of sweet potato processing. Background Art

[0002] Using sweet potatoes as raw materials to make sweet potato starch or vermicelli will produce a lot of sweet potato residue. As an agricultural and sideline product, most of the sweet potato residue is regarded as waste. If the sweet potato residue is directly discarded without treatment, it will have a great impact on the environment; if it is transported as garbage and then processed in a centralized manner, there are disadvantages such as large transportation volume and high processing costs, resulting in a waste of resources.

[0003] Since the sweet potato residue contains cellulose, incompletely extracted starch, protein, calcium, phosphorus, etc., the sweet potato residue is prepared into feed together with straw and other nutritional additives in the prior art to improve the utilization rate of the sweet potato residue.

[0004] However, the water content of sweet potato residue is relatively high. When it is directly pressed into feed pellets together with other raw materials, it will stick together during the pelleting process, forming lumps or clogging the mold holes, resulting in poor pellet feed formation. In addition, when making pellet feed, each liquid additive is added to the sweet potato residue separately and then stirred, which can easily lead to uneven mixing and affect the pellet feed formation, resulting in unstable product quality. Utility Model Content

[0005] The utility model provides a sweet potato residue feed machine, which is designed to solve the technical problem that the feed machine in the prior art has poor molding when producing granular feed using sweet potato residue as raw material.

[0006] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a sweet potato residue feed machine, comprising an extrusion dehydration component, a mixing component and a granulation component connected in sequence; the extrusion dehydration component comprises a dehydration cylinder, a rotating shaft is arranged in the dehydration cylinder, and a spiral blade is fixed on the rotating shaft; a movable cover plate is arranged at the outlet end of the dehydration cylinder, and the movable cover plate is elastically connected to the outlet end of the dehydration cylinder; the mixing component comprises a material guide port, a first mixing chamber and a second mixing chamber, the first mixing chamber is connected to the second mixing chamber, and the first mixing chamber is used for premixing of liquid raw materials; the material guide port is located at the outlet end of the dehydration cylinder and is connected to the second mixing chamber; stirring devices are arranged in the first mixing chamber and the second mixing chamber; a discharge port is arranged at the bottom of the second mixing chamber, and the discharge port is connected to the granulation component.

[0007] Preferably, the extrusion dehydration assembly includes a feed port, a base, a first motor and a support seat, and the feed port and the dehydration cylinder are fixed on the base; one end of the rotating shaft is connected to the first motor, and the other end passes through the movable cover plate and is rotatably connected to the support seat.

[0008] Preferably, a water guide hole is provided at the bottom of the dehydration cylinder; and a water collecting chamber is provided in the base, so as to quickly guide and collect excess water in the dehydration cylinder.

[0009] Preferably, a spring and a positioning block are sequentially arranged between the movable cover plate and the support seat; and the positioning block is fixed on the rotating shaft.

[0010] Preferably, the stirring device comprises a motor and a stirring paddle, and the motor is used to drive the stirring paddle to move circumferentially.

[0011] Preferably, a liquid outlet pipe is provided on the first mixing chamber, one end of the liquid outlet pipe extends into the bottom of the first mixing chamber, and the other end of the liquid outlet pipe extends into the second mixing chamber.

[0012] Preferably, a liquid suction pump is provided on the liquid outlet pipe.

[0013] Preferably, the bottom of the second mixing chamber is funnel-shaped to facilitate the mixed material to enter the extrusion chamber.

[0014] Preferably, the granulation assembly includes an extrusion chamber, a fourth motor, a rotating shaft, a pressure roller and a cutter, wherein the rotating shaft and the pressure roller are located in the extrusion chamber; the pressure roller is fixed on the rotating shaft, and the rotating shaft is driven by the fourth motor; the rotating shaft passes through the bottom of the extrusion chamber and is fixedly connected to the cutter; a forming hole is provided on the bottom of the extrusion chamber.

[0015] Preferably, the cutter is provided with fan-shaped shearing holes so that the material can be sheared intermittently.

[0016] The utility model is provided with a dewatering cylinder and a movable cover plate, and a spiral blade is provided in the dewatering cylinder. The rotation of the spiral blade squeezes the sweet potato residue and the movable cover plate, thereby reducing the water content of the sweet potato residue, which can effectively prevent adhesion during the granulation process and improve the production efficiency of pellet feed. At the same time, the sweet potato residue feed machine of the utility model is provided with a liquid additive mixing chamber, which premixes the liquid additive, can effectively improve the uniformity of the mixed material, facilitate the molding of pellet feed, and ensure the quality stability of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A structural schematic diagram of a sweet potato residue feed machine provided by the utility model;

[0018] Figure 2 It is a cross-sectional view of the extrusion dehydration component in the utility model;

[0019] Figure 3 It is a cross-sectional view of the mixing component and the granulating component in the utility model;

[0020] Figure 4 It is a structural schematic diagram of the granulation component in the utility model;

[0021] Figure 5 It is a structural schematic diagram of the cutter in the utility model.

[0022] Wherein: 1-extrusion dehydration component, 101-feeding port, 102-dehydration cylinder, 1021-water guide hole, 103-base, 1031-water collecting chamber, 104-first motor, 105-support seat, 106-rotating shaft, 1061-spiral blade, 107-movable cover plate, 108-spring, 109-positioning block, 2-mixing component, 201-feeding port, 202-first mixing chamber, 2021-liquid inlet pipe, 2022-liquid outlet pipe, 2023-second motor, 2024-first stirring paddle, 203-second mixing chamber, 2031-third motor, 2032-second stirring paddle, 3-granulation component, 301-extrusion chamber, 3011-forming hole, 302-fourth motor, 303-rotating shaft, 304-pressing roller, 305-cutter, 4-liquid suction pump. DETAILED DESCRIPTION

[0023] In order to better understand the essence of the present invention, the present invention is further described below in conjunction with specific embodiments and drawings.

[0024] The utility model specifically relates to a sweet potato residue feed machine, such as Figure 1 and Figure 2 As shown, it includes an extrusion dehydration component 1, a mixing component 2 and a granulation component 3 which are connected in sequence.

[0025] In some embodiments of the utility model, the extrusion dehydration assembly 1 includes a feed port 101, a dehydration cylinder 102 and a base 103, wherein the feed port 101 and the dehydration cylinder 102 are fixed on the base 103, and a water collecting chamber 1031 is arranged in the base 103; a water guide hole 1021 is arranged at the bottom of the dehydration cylinder 102; a rotating shaft 106 is arranged in the dehydration cylinder 102, one end of the rotating shaft 106 is connected to the first motor 104, and the other end is rotatably connected to the support seat 105 through a bearing; a spiral blade 1061 is fixed on the rotating shaft 106. A water guide hole 1021 is arranged at the bottom of the dehydration cylinder 102, and a water collecting chamber 1031 is arranged in the base 103, so that the excess water in the dehydration cylinder can be quickly discharged and collected.

[0026] In some embodiments of the utility model, a movable cover plate 107 is provided at the outlet end of the dehydration cylinder 102, and the rotating shaft 106 passes through the movable cover plate 107 and is connected to the support seat 105; a spring 108 and a positioning block 109 are sequentially provided between the movable cover plate 107 and the support seat 105; and the positioning block 109 is fixed on the rotating shaft 106.

[0027] In some embodiments of the utility model, the premixing component 2 includes a material guide port 201, a first mixing chamber 202 and a second mixing chamber 203, the material guide port 201 is connected to the second mixing chamber 203, and the first mixing chamber 202 is connected to the second mixing chamber 203; stirring devices are provided in the first mixing chamber 202 and the second mixing chamber 203; the first mixing chamber 202 is used for premixing of liquid raw materials.

[0028] In some embodiments of the utility model, the stirring device includes a motor and a stirring paddle. Specifically, the first mixing chamber 202 includes a liquid inlet pipe 2021, a liquid outlet pipe 2022, a second motor 2023 and a first stirring paddle 2024, and the second motor 2023 is used to drive the first stirring paddle 2024 to rotate circumferentially in the first mixing chamber 202; the second mixing chamber 203 includes a third motor 2031 and a second stirring paddle 2032, and the third motor 2031 is used to drive the second stirring paddle 2032 to rotate circumferentially in the second mixing chamber 203; one end of the liquid outlet pipe 2022 extends into the bottom of the first mixing chamber 202, and the other end extends into the second mixing chamber 203; a suction pump 4 is provided on the liquid outlet pipe 2022, and a discharge port is provided at the bottom of the second mixing chamber 203. The bottom of the second mixing chamber 203 is funnel-shaped, which is conducive to the mixed material entering the extrusion chamber.

[0029] In some embodiments of the utility model, the granulation component 3 includes an extrusion chamber 301, a rotating shaft 303, a pressure roller 304 and a cutter 305, and the rotating shaft 303 and the pressure roller 304 are located in the extrusion chamber 301; the pressure roller 304 is fixed on the rotating shaft 303, and the rotating shaft 303 is driven by a fourth motor 302; the rotating shaft 303 passes through the bottom of the extrusion chamber 301 and is fixedly connected to the cutter 305; a forming hole 3011 is provided on the bottom of the extrusion chamber 301.

[0030] In some embodiments of the present invention, the cutter 305 is provided with fan-shaped shearing holes, so that the material can be sheared intermittently.

[0031] The working process of this utility model:

[0032] 1. The sweet potato residue enters the dehydration cylinder 102 from the feed port 101. After the first motor 104 is started, the spiral blade 1061 on the rotating shaft 106 is driven to rotate, pushing the sweet potato residue to move toward the outlet end of the dehydration cylinder 102. Due to the blocking of the movable cover plate 107, the spring 108 and the positioning block 109, the sweet potato residue is accumulated in the dehydration cylinder 102 and squeezed and dehydrated. The excess water flows into the water collecting chamber 1031 from the water guide hole 1021. When the accumulated sweet potato residue reaches a certain amount, the spring 108 begins to compress, and the movable cover plate 107 moves toward the positioning block 109, so that the dehydrated sweet potato residue can enter the second mixing chamber 203 from the feed port 201. After the dehydrated sweet potato residue is broken up in the second mixing chamber 203, other solid raw materials are added for stirring and mixing.

[0033] 2. After the liquid nutrients are fully mixed in the first mixing chamber 202 , they enter the second mixing chamber 203 through the suction pump 4 and are stirred with the solid raw materials in the second mixing chamber 203 .

[0034] 3. After the stirring is completed, the mixed material enters the extrusion chamber 301 from the discharge port of the second mixing chamber 203, and the pressing roller 304 is driven by the fourth motor 302 to roll and crush the mixed material in the extrusion chamber 301, so that the mixed material is extruded and formed by the forming hole 3011, and is cut and granulated by the cutter 305. The obtained pellet feed is collected at the outlet provided on the granulation component 3.

[0035] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be modified and varied in various ways. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A sweet potato residue feed machine, characterized in that: The invention comprises an extrusion dehydration component (1), a mixing component (2) and a granulation component (3) which are connected in sequence; the extrusion dehydration component (1) comprises a dehydration cylinder (102), a rotating shaft (106) is arranged inside the dehydration cylinder (102), and a spiral blade (1061) is fixed to the rotating shaft (106); a movable cover plate (107) is arranged at the outlet end of the dehydration cylinder (102), and the movable cover plate (107) is elastically connected to the outlet end of the dehydration cylinder (102); the mixing component (2) comprises a material guide port (201), a first A mixing chamber (202) and a second mixing chamber (203), wherein the first mixing chamber (202) is communicated with the second mixing chamber (203), and the first mixing chamber (202) is used for premixing liquid raw materials; the material guide port (201) is located at the outlet end of the dewatering cylinder (102) and is communicated with the second mixing chamber (203); stirring devices are provided in both the first mixing chamber (202) and the second mixing chamber (203); a material discharge port is provided at the bottom of the second mixing chamber (203), and the material discharge port is communicated with a granulation component (3).

2. The sweet potato residue feed machine according to claim 1, characterized in that: The extrusion dehydration assembly (1) comprises a feed inlet (101), a base (103), a first motor (104) and a support base (105); the feed inlet (101) and the dehydration cylinder (102) are fixed on the base (103); one end of the rotating shaft (106) is connected to the first motor (104), and the other end passes through a movable cover plate (107) and is rotatably connected to the support base (105).

3. The sweet potato residue feed machine according to claim 2, characterized in that: The bottom of the dehydration cylinder (102) is provided with a water guide hole (1021); and the base (103) is provided with a water collection chamber (1031).

4. The sweet potato residue feed machine according to claim 2, characterized in that: A spring (108) and a positioning block (109) are sequentially arranged between the movable cover plate (107) and the support seat (105); the positioning block (109) is fixed on the rotating shaft (106).

5. The sweet potato residue feed machine according to claim 1, characterized in that: The stirring device comprises a motor and a stirring paddle, and the motor is used to drive the stirring paddle to move circumferentially.

6. The sweet potato residue feed machine according to claim 1, characterized in that: The first mixing chamber (202) is provided with a liquid outlet pipe (2022), one end of the liquid outlet pipe (2022 extends into the bottom of the first mixing chamber (202), and the other end extends into the second mixing chamber (203).

7. The sweet potato residue feed machine according to claim 6, characterized in that: The liquid outlet pipe (2022) is provided with a liquid suction pump (4).

8. The sweet potato residue feed machine according to claim 1, characterized in that: The bottom of the second mixing chamber (203) is arranged in a funnel shape.

9. The sweet potato residue feed machine according to claim 1, characterized in that: The granulation assembly (3) comprises an extrusion chamber (301), a fourth motor (302), a rotating shaft (303), a pressure roller (304) and a cutter (305); the rotating shaft (303) and the pressure roller (304) are located in the extrusion chamber (301); the pressure roller (304) is fixed on the rotating shaft (303), and the rotating shaft (303) is driven by the fourth motor (302); the rotating shaft (303) passes through the bottom of the extrusion chamber (301) and is fixedly connected to the cutter (305); and a forming hole (3011) is provided on the bottom of the extrusion chamber (301).

10. The sweet potato residue feed machine according to claim 9, characterized in that: The cutter (305) is provided with a fan-shaped shearing hole.