Prepreg cloth gluing tension adjusting device
By designing the glue tension adjustment device on the prepreg cloth, the tension on the raw material surface is adjusted in real time by using the coordination of the traction roller and the adjustment roller, the problem of uneven glue impregnation in composite material production is solved, and the thickness uniformity of the prepreg is ensured. Shape stability.
Patent Information
- Application Number
- CN202420993212.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-09
AI Technical Summary
During the composite material production process, due to the long production stroke and the uneven tension of the fiber substrate itself, the impregnation is uneven, resulting in uneven thickness of the prepreg and problems such as warping and deflection.
A prepreg cloth glue tension adjustment device is designed, including a support frame, material frame, glue machine, dryer, guide roller, tension adjustment mechanism A and B. Through the coordination of the traction roller and the adjustment roller, real-time detection and Adjust the tension on the surface of the raw material to ensure uniformity of the glue.
By real-time detection and adjustment of local tension, the tension uniformity during the impregnation process is achieved, the thickness unevenness and deformation problems of the prepreg are avoided, and the quality of the produced prepreg is improved.
Smart Images

Figure CN222287742U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of gluing machines for composite material production, and in particular relates to a gluing tension regulating device for prepreg cloth. Background Art
[0002] The gluing machine is a device that can process the surface of fabrics (cotton fiber, glass fiber, carbon fiber, polyester fiber, etc.) with glue. During the gluing process, due to the long production stroke and the uneven tension of the fiber substrate itself, it is easy to cause uneven local gluing in production, resulting in uneven thickness of the prepreg produced during pressing or warping and deflection due to uneven local tension. To address such problems, we proposed a gluing tension adjustment device for prepreg. Utility Model Content
[0003] In view of the problems existing in the prior art, the purpose of the utility model is to provide a prepreg gluing tension adjustment device, which can adjust the local tension of the cloth during the gluing process to ensure the uniformity of the gluing.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A prepreg gluing tension adjustment device comprises a support frame, a material frame is arranged on one side of the top of the support frame, raw materials are placed above the material frame, a gluing machine is arranged on the top of the support frame, a drying machine is arranged on the side of the gluing machine away from the material frame, a guide roller is arranged on the top of the support frame, the guide roller is placed between the material frame and the gluing machine, the raw materials pass through the guide roller, a tension adjustment mechanism A and a tension adjustment mechanism B are respectively installed on the inner side of the support frame, the tension adjustment mechanism A and the tension adjustment mechanism B have the same structure, the tension adjustment mechanism A and the tension adjustment mechanism B are respectively placed on both sides of the gluing machine, a traction roller is arranged on the end of the support frame away from the material frame, the traction roller is placed above the tension adjustment mechanism B, the tension adjustment mechanism B comprises a cross plate and an adjusting roller spanning the inner side of the support frame, a support seat is evenly arranged on the surface of the cross plate, a lifting rod is vertically slidably installed on the top of the support seat, the adjusting roller is rotatably installed on the top of the lifting rod, the adjusting roller is parallel to the axis of the traction roller, and the raw materials pass through between the adjusting roller and the traction roller.
[0006] Furthermore, a longitudinal slideway is provided on the upper surface of the support seat, and the bottom of the lifting rod slides inside the longitudinal slideway.
[0007] Furthermore, an annular boss is arranged on the inner side of the longitudinal slideway, the annular boss is placed below the lifting rod, an extension rod is arranged at the bottom of the lifting rod, and the extension rod passes through the annular boss.
[0008] Furthermore, a horizontal slide is provided at the bottom of the support seat, a mounting head is provided at the bottom of the extension rod, a roller is installed at the bottom of the mounting head through a pin shaft, a spring is sleeved on the surface of the extension rod, the top of the spring is in contact with the lower surface of the annular boss, and the bottom of the spring is in contact with the upper surface of the mounting head.
[0009] Furthermore, cylinders are evenly arranged on one side of the transverse plate, and an oblique push block is installed on the output end of the cylinder. The oblique push block slides on the inner side of the horizontal slideway, and the roller contacts the upper inclined surface of the oblique push block.
[0010] Furthermore, the number of the adjusting rollers is 5-7.
[0011] Compared with the prior art, the utility model has the following beneficial effects: the raw material is unrolled and flattened before entering the gluing machine for dipping in glue, and then after being baked in the dryer, it enters the cutting area under the traction of the traction roller, and the tension on the surface of the raw material is detected in real time by the tension detection equipment. When obvious deviation in the amount of resin glue is generated due to uneven local tension or the prepreg has deformations such as depression, the tension of the entire system is balanced by controlling the pressure of a single adjusting roller to ensure uniformity during dipping in glue. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0013] Figure 2 This is a schematic diagram of the tension adjustment mechanism structure of the utility model;
[0014] Figure 3 This is a schematic diagram of the longitudinal cross-sectional structure of the support seat of the utility model;
[0015] Figure 4 For the utility model Figure 3 Schematic diagram of the enlarged structure of area A.
[0016] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0017] 1. Support frame; 2. Material rack; 3. Raw materials; 4. Guide roller; 5. Gluing machine; 6. Dryer; 7. Pulling roller; 81. Tension adjustment mechanism A; 82. Tension adjustment mechanism B; 9. Horizontal plate; 10. Support seat; 11. Cylinder; 12. Lifting rod; 13. Adjusting roller; 14. Longitudinal slide; 15. Annular boss; 16. Horizontal slide; 17. Oblique push block; 18. Extension rod; 19. Mounting head; 20. Roller; 21. Spring. DETAILED DESCRIPTION
[0018] In order to make the purpose and advantages of the utility model more clear, the utility model is specifically described in combination with the following embodiments. It should be understood that the following text is only used to describe one or several specific implementations of the utility model, and does not strictly limit the protection scope of the specific request of the utility model.
[0019] Please refer to Figure 1-Figure 3 As shown, a prepreg gluing tension adjustment device comprises a support frame 1, a material frame 2 is arranged on one side of the top of the support frame 1, a raw material 3 is placed above the material frame 2, the raw material 3 placed on the top of the material frame 2 is in a roll shape, and can rotate when pulled, a gluing machine 5 is arranged on the top of the support frame 1, a drying machine 6 is arranged on the side of the gluing machine 5 away from the material frame 2, a guide roller 4 is arranged on the top of the support frame 1, the guide roller 4 is placed between the material frame 2 and the gluing machine 5, the raw material 3 passes through the guide roller 4, and a tension adjustment mechanism A81 and a tension adjustment mechanism B82 are respectively installed on the inner side of the support frame 1 to adjust the tension of the cloth to ensure the stability of the cloth when passing through the gluing machine 5 and the drying machine 6. The tension adjustment mechanism A81 and the tension adjustment mechanism B82 have the same structure, and the tension adjustment mechanism A81 on the front side can perform preliminary tension adjustment on the cloth. Section, the tension adjustment mechanism A81 and the tension adjustment mechanism B82 are respectively placed on both sides of the gluing machine 5, and a traction roller 7 is arranged on the end of the support frame 1 away from the material frame 2. The traction roller 7 is placed above the tension adjustment mechanism B82. Through the cooperation of the two, the raw material 3 is pulled and the cloth is advanced. The tension adjustment mechanism B82 includes a horizontal plate 9 spanning the inner side of the support frame 1 and other structures on the surface of the horizontal plate 9. Support seats 10 are evenly arranged on the surface of the horizontal plate 9. A lifting rod 12 is vertically slidably installed on the top of the support seat 10. An adjusting roller 13 is rotatably installed on the top of the lifting rod 12. The adjusting roller 13 is parallel to the axis of the traction roller 7. The raw material 3 runs through between the adjusting roller 13 and the traction roller 7. The distance between the individual adjusting roller 13 and the traction roller 7 is controlled by controlling the lifting rod 12 to achieve adjustment of the local tension.
[0020] Please refer to Figure 3 and Figure 4As shown, a longitudinal slide 14 is provided on the upper surface of the support seat 10, and the bottom of the lifting rod 12 slides on the inner side of the longitudinal slide 14, so that the lifting rod 12 can only slide in the vertical direction. An annular boss 15 is provided on the inner side of the longitudinal slide 14, and the annular boss 15 is placed under the lifting rod 12. An extension rod 18 is provided at the bottom of the lifting rod 12, and the extension rod 18 passes through the annular boss 15. A horizontal slide 16 is provided at the bottom of the support seat 10, and a mounting head 19 is provided at the bottom of the extension rod 18. A roller 20 is installed at the bottom of the mounting head 19 through a pin shaft. A spring 21 is sleeved on the surface of the extension rod 18, and the top of the spring 21 contacts the lower surface of the annular boss 15, and the bottom of the spring 21 contacts the upper surface of the mounting head 19. The elastic force of the spring 21 is used to make the mounting head 19 always have a downward force, so that the roller 20 at the bottom is always in contact with the upper inclined surface of the inclined push block 17.
[0021] Among them, cylinders 11 are evenly arranged on one side of the horizontal plate 9. The cylinder 11 placed on one side of the support seat 10 is convenient for installation and observation. An inclined push block 17 is installed at the output end of the cylinder 11. The inclined push block 17 slides on the inner side of the horizontal slide 16. The roller 20 contacts the inclined surface of the inclined push block 17. The lateral position of the inclined push block 17 is controlled by the cylinder 11 to control the height of the lifting rod 12.
[0022] Please refer to Figure 2 As shown, the number of adjustment rollers 13 is 5-7 to achieve the adjustment of local tension.
[0023] The working principle of the utility model is as follows: the raw material 3 is placed on the top of the material rack 2, and the cloth is pulled to pass through the guide roller 4, the gluing machine 5, the dryer 6 and the traction roller 7 and the tension adjustment mechanism B82 in sequence. The relative position of the oblique push block 17 can be controlled by the cylinder 11, and then the height of the installation head 19 is controlled by the inclined surface of the oblique push block 17. At the same time, due to the elastic force of the spring 21, the installation head 19 always has a downward force, and then the roller 20 always keeps in contact with the inclined surface of the oblique push block 17, so as to realize the pulling of the cloth through the rotation of the traction roller 7. Before entering the gluing machine 5, the cloth is subjected to preliminary tension adjustment by the tension adjustment mechanism A81, and is glued by the gluing machine 5 and dried by the dryer 6, and then enters the cutting area. When the local tension is insufficient, the position of the oblique push block 17 can be controlled to realize the adjustment of the height of a single adjustment roller 13, so as to realize the adjustment of the local tension.
[0024] The above is only a preferred embodiment of the present invention. It should be noted that, for ordinary technicians in the technical field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A prepreg gluing tension adjustment device, comprising a support frame (1), characterized in that: A material rack (2) is arranged on one side of the top of the support frame (1), and a raw material (3) is placed above the material rack (2). A gluing machine (5) is arranged on the top of the support frame (1), and a drying machine (6) is arranged on the side of the gluing machine (5) away from the material rack (2). A guide roller (4) is arranged on the top of the support frame (1), and the guide roller (4) is placed between the material rack (2) and the gluing machine (5). The raw material (3) passes through the guide roller (4). A tension adjustment mechanism A (81) and a tension adjustment mechanism B (82) are respectively installed on the inner side of the support frame (1). The tension adjustment mechanism A (81) and the tension adjustment mechanism B (82) have the same structure. The tension adjustment mechanism A (81) and the tension adjustment mechanism B (82) are The mechanism B (82) is respectively arranged on both sides of the gluing machine (5), and a traction roller (7) is arranged on the end of the support frame (1) away from the material frame (2), and the traction roller (7) is arranged above the tension adjustment mechanism B (82). The tension adjustment mechanism B (82) comprises a horizontal plate (9) and an adjustment roller (13) spanning the inner side of the support frame (1), and a support seat (10) is evenly arranged on the surface of the horizontal plate (9). A lifting rod (12) is vertically slidably installed on the top of the support seat (10), and the adjustment roller (13) is rotatably installed on the top of the lifting rod (12). The adjustment roller (13) is parallel to the axis of the traction roller (7), and the raw material (3) passes through between the adjustment roller (13) and the traction roller (7).
2. The gluing tension adjustment device for prepreg according to claim 1, characterized in that: The upper surface of the support seat (10) is provided with a longitudinal slideway (14), and the bottom of the lifting rod (12) slides inside the longitudinal slideway (14).
3. The gluing tension adjustment device for prepreg according to claim 2, characterized in that: An annular boss (15) is arranged inside the longitudinal slideway (14), and the annular boss (15) is placed below the lifting rod (12). An extension rod (18) is arranged at the bottom of the lifting rod (12), and the extension rod (18) passes through the annular boss (15).
4. The gluing tension adjustment device for prepreg according to claim 3 is characterized in that: A horizontal slideway (16) is provided at the bottom of the support seat (10), a mounting head (19) is provided at the bottom of the extension rod (18), a roller (20) is installed at the bottom of the mounting head (19) through a pin shaft, a spring (21) is sleeved on the surface of the extension rod (18), the top of the spring (21) contacts the lower surface of the annular boss (15), and the bottom of the spring (21) contacts the upper surface of the mounting head (19).
5. The gluing tension adjustment device for prepreg according to claim 4 is characterized in that: Cylinders (11) are evenly arranged on one side of the transverse plate (9), and an oblique push block (17) is installed at the output end of the cylinder (11). The oblique push block (17) slides on the inner side of the horizontal slideway (16), and the roller (20) contacts the upper inclined surface of the oblique push block (17).
6. The gluing tension adjustment device for prepreg according to claim 1, characterized in that: The number of the adjusting rollers (13) is 5-7.
