Simple collecting mechanism for cutting connected inductors into single trays

Abstract

The utility model belongs to the technical field of inductor processing, in particular to a simple collecting mechanism for cutting connected inductors into single trays, which comprises a frame bottom plate, double start buttons are mounted on the frame bottom plate, a track component is mounted on the frame bottom plate, a conveying and pushing mechanism is mounted on one side of the track component on the frame bottom plate, and a conveying and pushing mechanism is mounted on the other side of the track component on the frame bottom plate. A rail assembly is arranged at the upper end of the machine frame bottom plate, a carrying and pushing mechanism is arranged at the upper end of the machine frame bottom plate, a cutting mechanism is arranged right above the rail assembly and the carrying and pushing mechanism, a cutter assembly is arranged on the cutting mechanism, and a material collecting assembly is fixed to one side of the machine frame bottom plate. Continuous inductor cutting and plate placing processes can be completed by one person, the process is safe and efficient, and the labor cost is greatly reduced; compared with an inductance electrode cut manually, the electrode machined by the mechanism is flat and small in left-right length difference, and the end face of the electrode is smooth, flat and attractive.

Description

Technical Field

[0001] The utility model belongs to the technical field of inductor processing, and specifically relates to a simple material collecting mechanism for cutting a continuous piece of inductor into a single material tray. Background Art

[0002] Inductors are components that can convert electrical energy into magnetic energy and store it, and they play an important role in circuits. In general, inductors in electronic circuits are hollow coils or coils with magnetic cores, which can only pass smaller currents and withstand lower voltages. Power inductors also have hollow coils or coils with magnetic cores. Their main feature is that they are wound with thick wires and can withstand tens, hundreds, thousands, or even tens of thousands of amperes. Chip inductors are also called power inductors, high current inductors, and surface mount high-power inductors. They have the characteristics of miniaturization, high quality, high energy storage, and low resistance.

[0003] At present, the powder metallurgy molding and baking of SMD inductors are in the form of continuous pieces, and the later production and processing technology of inductors is to place a single piece in a tray for loading and processing, resulting in a lot of labor waste to manually cut the outer frame lead frame into a single piece, and after cutting, it is necessary to manually place each piece into the corresponding machine tray. The overall efficiency is low and the labor cost is huge.

[0004] In order to solve the above problems, the present application proposes a simple material collecting mechanism for cutting continuous inductor sheets into single material trays. Utility Model Content

[0005] In order to solve the above problems existing in the prior art, the utility model provides a simple material collection mechanism for cutting continuous inductors into single material trays, which has the characteristics of effectively reducing labor costs, improving product consistency, and improving production efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a simple continuous inductor cutting into a single material tray receiving mechanism, comprising a frame bottom plate, a double start button is installed on the frame bottom plate, a track assembly is installed on the frame bottom plate, a conveying and pushing mechanism is installed on one side of the track assembly on the frame bottom plate, a cutting mechanism is installed directly above the track assembly at the upper end of the frame bottom plate and the conveying and pushing mechanism, a cutting knife assembly is installed on the cutting mechanism, a receiving assembly is fixed on one side of the frame bottom plate, the cutting knife assembly is also located directly above the middle part of the track assembly, a waste material baffle plate located in the middle part of the track assembly is fixed on the frame bottom plate, and a waste material collecting cylinder is connected to the bottom of the waste material baffle plate.

[0007] As an optimal technical solution for a simple continuous inductor cutting into a single material tray receiving mechanism of the utility model, the track assembly includes a loading track fixed to the upper end of the frame bottom plate and located on one side of the waste material baffle, a loading positioning block fixed to the top of the loading track on one side of the original waste material baffle, and a discharging track fixed on the other side of the waste material baffle at the upper end of the frame bottom plate.

[0008] As an optimal technical solution for a simple continuous inductor cutting into a single material tray receiving mechanism of the utility model, the conveying and pushing mechanism includes a No. 1 base plate fixed on the bottom plate of the frame and upper and lower cylinders fixed on the side of the No. 1 base plate, as well as a No. 2 base plate fixed on the moving ends of the upper and lower cylinders and a transverse cylinder fixed on the upper surface of the No. 2 base plate, and also includes a pressing and pushing integrated block fixed on the moving end of the transverse cylinder, the end of the pressing and pushing integrated block away from the transverse cylinder is located directly above the loading track, and a boss for pulling the inductor is provided at the bottom.

[0009] As an optimal technical solution for a simple continuous inductor cutting and collecting mechanism for a single material tray of the utility model, the cutting mechanism includes four supporting columns fixed to the upper end of the frame bottom plate and a No. 3 bottom plate fixed to the top of the supporting columns, as well as a slide rail bottom plate fixed to one side of the No. 3 bottom plate and fixed to the frame bottom plate at the same time, and a slide rail slider installed on the side surface of the slide rail bottom plate, and also includes a connecting block fixed on the slide rail slider and a cutting cylinder fixed in the No. 3 bottom plate, the telescopic end of the cutting cylinder is connected to a floating joint, the bottom of the floating joint is connected to a cutting connecting plate, one side of the cutting connecting plate is also fixed to the connecting block, and the cutting knife assembly is installed between the bottom of the cutting connecting plate and the loading track and the discharging track.

[0010] As an optimal technical solution for a simple continuous inductor cutting and single-piece material tray receiving mechanism of the utility model, the cutting knife assembly includes a cutting knife fixing block fixed at the bottom of the cutting connecting plate and rough cutting knives fixed at both sides of the cutting knife fixing block, as well as a rough cutting pressure block connected to the bottom of the cutting knife fixing block by a mold spring and a plug bolt sliding inside the cutting knife fixing block and spirally connected to the upper end of the rough cutting pressure block. It also includes a cutting seat installed between the re-feeding track and the discharging track and located in the middle position of the waste corner material baffle, and the upper end of the cutting seat is provided with a slideway that matches the feeding track and the discharging track.

[0011] As an optimal technical solution for a simple material receiving mechanism for cutting continuous inductors into single material trays in the utility model, the material receiving assembly includes a material receiving frame installed on one side of the bottom plate of the frame, and a material receiving track for receiving a single inductor is placed in a sliding manner on the material receiving frame. A material receiving positioning block is provided between the track and the material receiving frame, and the track is positioned on the material receiving frame through the material receiving positioning block.

[0012] Compared with the prior art, the beneficial effects of the utility model are: firstly, the utility model synchronizes the traditional manual plating and cutting methods to achieve semi-automation, so that a single person can complete the cutting and plating of continuous inductors, the process is safe and efficient, and the labor cost is greatly reduced; secondly, compared with the manually cut inductor electrodes, the electrodes of the utility model are flat and the length difference between the left and right sides is small after processing by the new mechanism, and the electrode end surface is smooth, flat and beautiful. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 It is a structural schematic diagram of the track assembly and the pushing and transporting assembly in the utility model;

[0016] Figure 3 It is a structural schematic diagram of the cutting mechanism in the utility model;

[0017] Figure 4 It is a schematic diagram of the structure of the decomposed cutter assembly in the utility model;

[0018] Figure 5 This is a schematic diagram of the structure of the material receiving component in the utility model;

[0019] In the figure: 1. Frame bottom plate; 2. Double start button; 3. Track assembly; 31. Loading track; 32. Loading positioning block; 33. Discharging track; 4. Transport and pushing mechanism; 41. No. 1 bottom plate; 42. Upper and lower cylinders; 43. No. 2 bottom plate; 44. Transverse cylinder; 45. Pressing and pushing integrated block; 5. Cutting mechanism; 51. Support column; 52. No. 3 bottom plate; 53. Slide bottom plate; 54. Slide block; 55. Connecting block; 56. Cutting cylinder; 57. Floating joint; 58. Cutting connecting plate; 6. Cutter assembly; 61. Cutter fixing block; 62. Rough cutting knife; 63. Mold spring; 64. Plug bolt; 65. Rough cutting pressure block; 66. Cutting seat; 7. Receiving assembly; 71. Receiving frame; 72. Receiving positioning block; 8. Waste corner baffle; 9. Waste corner collection tube. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Example

[0022] See also Figure 1-5 The utility model provides the following technical solutions: a simple material receiving mechanism for cutting continuous inductors into single material trays, comprising a frame bottom plate 1, a double start button 2 is installed on the frame bottom plate 1, a track assembly 3 is installed on the frame bottom plate 1, a conveying and pushing mechanism 4 is installed on one side of the track assembly 3 on the frame bottom plate 1, a cutting mechanism 5 is installed directly above the track assembly 3 and the conveying and pushing mechanism 4 at the upper end of the frame bottom plate 1, a cutting knife assembly 6 is installed on the cutting mechanism 5, a material receiving assembly 7 is fixed on one side of the frame bottom plate 1, and the cutting knife assembly 6 is also located directly above the middle part of the track assembly 3, a waste corner material baffle 8 located in the middle part of the track assembly 3 is fixed on the frame bottom plate 1, and a waste corner material collecting cylinder 9 is connected to the bottom of the waste corner material baffle 8.

[0023] Specifically, the track assembly 3 includes a loading track 31 fixed on the upper end of the frame bottom plate 1 and located on one side of the waste material baffle 8, a loading positioning block 32 fixed on the top of the loading track 31 on one side of the original waste material baffle 8, and a discharging track 33 fixed on the other side of the waste material baffle 8 at the upper end of the frame bottom plate 1. In this embodiment, the track assembly 3 is flush with the receiving track placed on the receiving assembly 7.

[0024] Specifically, the conveying and pushing mechanism 4 includes a No. 1 base plate 41 fixed on the frame base plate 1 and an upper and lower cylinder 42 fixed on the side of the No. 1 base plate 41, a No. 2 base plate 43 fixed on the moving end of the upper and lower cylinders 42 and a transverse cylinder 44 fixed on the upper surface of the No. 2 base plate 43, and also includes a pressing and pushing integrated block 45 fixed on the moving end of the transverse cylinder 44, and the pressing and pushing integrated block 45 away from the transverse cylinder 44 is located directly above the loading track 31, and a boss for pulling the inductor is provided at the bottom. In this embodiment, the pressing and pushing integrated block 45 of the conveying and pushing mechanism 4 is also integrally formed with a boss for pushing the individual inductor after cutting on the side close to the receiving assembly 7. When the conveying and pushing mechanism 4 drives the continuous inductor to the bottom of the cutting knife assembly 6, it pushes the individual inductor after cutting to the receiving track in the receiving frame 71.

[0025] Specifically, the cutting mechanism 5 includes four supporting columns 51 fixed to the upper end of the frame bottom plate 1 and a third bottom plate 52 fixed to the top of the supporting columns 51, a slide rail bottom plate 53 fixed to one side of the third bottom plate 52 and fixed to the frame bottom plate 1 at the same time, and a slide rail slider 54 installed on the side surface of the slide rail bottom plate 53, and also includes a connecting block 55 fixed on the slide rail slider 54 and a cutting cylinder 56 fixed in the third bottom plate 52, the telescopic end of the cutting cylinder 56 is connected to a floating joint 57, the bottom of the floating joint 57 is connected to a cutting connecting plate 58, one side of the cutting connecting plate 58 is also fixed to the connecting block 55, the cutting knife assembly 6 is installed between the bottom of the cutting connecting plate 58 and the loading track 31 and the discharging track 33, the cutting mechanism 5 outputs power to the cutting knife assembly 6, and at the same time can ensure the stability and smoothness of cutting.

[0026] Specifically, the cutting knife assembly 6 includes a cutting knife fixing block 61 fixed at the bottom of the cutting connecting plate 58 and a rough cutting knife 62 fixed on both sides of the cutting knife fixing block 61, as well as a rough cutting pressure block 65 connected to the bottom of the cutting knife fixing block 61 by a mold spring 63 and a plug bolt 64 sliding inside the cutting knife fixing block 61 and spirally connected to the upper end of the rough cutting pressure block 65. It also includes a cutting seat 66 arranged between the feeding track 31 and the discharging track 33 and located in the middle position of the waste material baffle 8. The upper end of the cutting seat 66 is provided with a slideway that matches the feeding track 31 and the discharging track 33. In this embodiment, the waste cut by the cutting knife assembly 6 is directly collected by the waste material baffle 8 and the waste material collecting tube 9, and the independent inductor after being cut is located on the cutting seat 66 waiting to be transported to the material collecting assembly 7 by the pushing mechanism 4.

[0027] Specifically, the material receiving assembly 7 includes a material receiving frame 71 installed on one side of the frame bottom plate 1, and a material receiving track for receiving a single inductor is placed in a sliding manner on the material receiving frame 71. A material receiving positioning block 72 is provided between the track and the material receiving frame 71, and the track is positioned on the material receiving frame 71 through the material receiving positioning block 72. In this embodiment, the material receiving track on the material receiving assembly 7 needs to be manually converted to an empty track after being fully loaded, and then positioned through the material receiving positioning block 72.

[0028] The working principle and use process of the utility model are as follows: the operator places the continuous inductor on the feeding track 31 and pushes it into the feeding positioning block 32, presses the double start button 2, the upper and lower cylinders 42 drive downward, the middle boss of the pressing and pushing integrated block 45 is embedded in the gap between the first and second inductors, the upper surface of the inductor is fitted with the lower surface of the pressing and pushing integrated block 45, the transverse cylinder 44 moves forward, and the continuous inductor moves to the center position of the rough cutting knife 62 under the limit of the groove of the feeding track 31, and at the same time, the front boss of the pressing and pushing integrated block 45 contacts the side of the single inductor that has been cut last time and exits the rough cutting area forward;

[0029] The upper and lower cylinders 42 are driven upward, and after they are in place, the transverse cylinder 44 is transversely moved backward to the original position, and the cutting cylinder 56 is driven downward, and at the same time, the floating joint 57 and the slide block 54 drive the cutting connecting plate 58 and the cutting knife assembly 6 to move vertically downward. Under the action of the mold spring 63, the rough cutting pressure block 65 preferentially completes the positioning of the inductor outer frame lead frame, restricting its left and right movement. The mold spring 63 is deformed accordingly, and the rough cutting knife 62 continues to move downward, and cooperates with the cutting edge gap of the cutting seat 66 to complete the cutting of the inductor lead frame. At this time, the inductor is decomposed into a single particle, and finally the cutting cylinder 56 is driven upward, and the rough cutting knife 62 is separated from the cutting seat 66 to complete a cutting process; this process also completes the single inductor material tray receiving process. When the material tray track is full, it is necessary to manually convert the idle track, and the material tray is fixed on the receiving frame 71 by the receiving positioning block 72.

[0030] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A simple material collecting mechanism for cutting continuous inductors into single material trays, characterized by: The invention comprises a frame bottom plate (1), a double start button (2) is installed on the frame bottom plate (1), a track assembly (3) is installed on the frame bottom plate (1), a conveying and pushing mechanism (4) is installed on one side of the track assembly (3) on the frame bottom plate (1), a cutting mechanism (5) is installed directly above the track assembly (3) and the conveying and pushing mechanism (4) at the upper end of the frame bottom plate (1), a cutting knife assembly (6) is installed on the cutting mechanism (5), a material receiving assembly (7) is fixed on one side of the frame bottom plate (1), the cutting knife assembly (6) is also located directly above the middle part of the track assembly (3), a scrap material baffle (8) located in the middle part of the track assembly (3) is fixed on the frame bottom plate (1), and the bottom of the scrap material baffle (8) is connected to a scrap material collecting cylinder (9).

2. According to claim 1, a simple material collecting mechanism for cutting continuous inductors into single material trays is characterized by: The track assembly (3) comprises a loading track (31) fixed to the upper end of the frame bottom plate (1) and located on one side of the scrap baffle (8), a loading positioning block (32) fixed to the top of the loading track (31) on one side of the scrap baffle (8), and a discharging track (33) fixed to the other side of the scrap baffle (8) at the upper end of the frame bottom plate (1).

3. According to claim 1, a simple material collecting mechanism for cutting continuous inductors into single material trays is characterized by: The conveying and pushing mechanism (4) comprises a No. 1 base plate (41) fixed on the frame base plate (1) and an upper and lower cylinder (42) fixed on the side of the No. 1 base plate (41), a No. 2 base plate (43) fixed on the movable end of the upper and lower cylinders (42) and a transverse cylinder (44) fixed on the upper surface of the No. 2 base plate (43), and also comprises a material pressing and pushing integrated block (45) fixed on the movable end of the transverse cylinder (44), wherein one end of the material pressing and pushing integrated block (45) away from the transverse cylinder (44) is located directly above the loading track (31), and a boss for pulling the inductor is provided at the bottom.

4. According to claim 1, a simple material collecting mechanism for cutting continuous inductors into single material trays is characterized by: The cutting mechanism (5) comprises four supporting columns (51) fixed on the upper end of the frame bottom plate (1) and a third bottom plate (52) fixed on the top of the supporting columns (51), a slide rail bottom plate (53) fixed on one side of the third bottom plate (52) and fixed to the frame bottom plate (1) at the same time, and a slide rail slider (54) mounted on the side surface of the slide rail bottom plate (53), and also comprises a connecting block (55) fixed on the slide rail slider (54) and a cutting cylinder (56) fixed in the third bottom plate (52), the telescopic end of the cutting cylinder (56) is connected to a floating joint (57), the bottom of the floating joint (57) is connected to a cutting connecting plate (58), one side of the cutting connecting plate (58) is also fixed to the connecting block (55), and the cutting knife assembly (6) is installed between the bottom of the cutting connecting plate (58) and the feeding track (31) and the discharging track (33).

5. According to claim 1, a simple material collecting mechanism for cutting continuous inductors into single material trays is characterized by: The cutting knife assembly (6) comprises a cutting knife fixing block (61) fixed at the bottom of the cutting connection plate (58) and rough cutting knives (62) fixed at both sides of the cutting knife fixing block (61), a rough cutting pressure block (65) connected to the bottom of the cutting knife fixing block (61) through a mold spring (63), and a plug bolt (64) sliding inside the cutting knife fixing block (61) and screwed with the upper end of the rough cutting pressure block (65), and also comprises a cutting seat (66) arranged between the re-feeding track (31) and the discharging track (33) and located in the middle of the scrap material baffle (8), and the upper end of the cutting seat (66) is provided with a slideway matching the feeding track (31) and the discharging track (33).

6. The simple material collecting mechanism for cutting continuous inductors into single material trays according to claim 1 is characterized in that: The material receiving assembly (7) comprises a material receiving frame (71) mounted on one side of the frame bottom plate (1); a material receiving track for receiving a single inductor is placed on the material receiving frame (71) in a sliding manner; a material receiving positioning block (72) is provided between the track and the material receiving frame (71); and the track is positioned on the material receiving frame (71) by the material receiving positioning block (72).

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