Auxiliary welding device for forward arc-shaped top cover

By designing an auxiliary device for the arc-shaped top cover welding including a welding table, positioning mechanism and position adjustment mechanism, the roof cover movement problem caused by unstable artificial support during the arc-shaped top cover welding is solved, and a more stable welding process is achieved and flexibility to accommodate different sizes of top covers.

CN222289246UActive Publication Date: 2025-01-03NANJING JINOU RAILWAY ASSEMBLY MFG CO LTD
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Patent Information

Application Number
CN202421130383.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-01-03
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

During the welding of arc-shaped top cover, due to the instability of artificial support, the top cover may move, affecting the stability of welding work.

Method used

A forward arc-shaped top cover welding auxiliary device including a welding worktable, a first positioning mechanism, a second positioning mechanism and a position adjustment mechanism are designed, and fixed by clamping and fixing of the first positioning rod and the second positioning rod, combined with telescopic retraction. Adjustment of the rod and elastic sheet to achieve stable clamping of the arc-shaped top cover.

Benefits of technology

It improves the stability of the curved top cover when welding, adapts to different sizes of top covers, enhances the practicality and flexibility of the device, and avoids the displacement of the top cover during welding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an auxiliary welding device for a forward arc-shaped top cover, and relates to the field of auxiliary welding devices.The auxiliary welding device comprises a welding workbench, a first positioning mechanism, a second positioning mechanism and a position adjusting mechanism, the first positioning mechanism comprises a first positioning rod and a first positioning block, and the first positioning block is installed on the welding workbench; a supporting frame is installed on the welding workbench, the first positioning rod is connected to the supporting frame in a threaded mode, the first positioning rod abuts against the first positioning block, and the second positioning mechanism is installed on the other side of the welding workbench through the position adjusting mechanism. And the position of the second positioning mechanism is adjusted through the position adjusting mechanism. The welding device has the effect of improving the welding stability of the arc-shaped top cover.
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Description

Technical Field

[0001] The present application relates to the field of welding auxiliary devices, and in particular to a forward arc-shaped top cover welding auxiliary device. Background Art

[0002] The curved roof structure of the vehicle body is widely used in various vehicles, such as rail transit vehicles and large passenger buses. Since the roof needs to be fixed with roof pipelines, air conditioners and other roof equipment installed, it is necessary to reserve installation positions and fix installation components. The production process of the curved roof is inseparable from the welding step.

[0003] At present, when welding a curved roof, workers usually support the roof frame while welding the roof. Due to the instability of manual support, the roof may move during the welding process, thus affecting the welding work. Utility Model Content

[0004] In order to improve the stability of arc-shaped roof welding, the present application provides a forward arc-shaped roof welding auxiliary device.

[0005] The present application provides a forward arc-shaped top cover welding auxiliary device adopts the following technical solution:

[0006] A forward arc-shaped top cover welding auxiliary device comprises a welding table, a first positioning mechanism, a second positioning mechanism and a position adjustment mechanism, wherein the first positioning mechanism comprises a first positioning rod and a first positioning block, the first positioning block is installed on the welding table, a support frame is installed on the welding table, the first positioning rod is threadedly connected to the support frame, and the first positioning rod abuts against the first positioning block, the second positioning mechanism is installed on the other side of the welding table through the position adjustment mechanism, and the position of the second positioning mechanism is adjusted by the position adjustment mechanism.

[0007] By adopting the above technical solution, the first positioning rod set on the support frame is rotated, and the first positioning rod is pressed against the first positioning block, thereby fixing the first positioning block, and then the position of the second positioning mechanism is adjusted by the position adjustment mechanism, so that the two sides of the arc-shaped top cover are clamped and fixed by the second positioning mechanism and the first positioning block respectively, thereby improving the stability of the arc-shaped top cover during welding.

[0008] In a specific possible implementation mode, a plurality of the support frames and the first positioning rods are provided, and the plurality of the support frames are evenly arranged along the length direction of the first positioning block.

[0009] By adopting the above technical solution, the arrangement of a plurality of support frames and first positioning rods can simultaneously tighten and fix the first positioning block through a plurality of first positioning rods, thereby further improving the fixing effect of the first positioning block.

[0010] In a specific implementation manner, a first positioning groove is formed on the first positioning block, and the first positioning rod abuts against the first positioning groove.

[0011] By adopting the above technical solution, one end of the first positioning rod is abutted in the first positioning groove to fix the first positioning block, thereby improving the stability of the abutment between the first positioning rod and the first positioning block.

[0012] In a specific implementation scheme, the position adjustment mechanism includes a support plate and a telescopic rod, the support plate is mounted on the welding table, the telescopic rod is fixedly connected to the support plate, and the second positioning mechanism is connected to one end of the telescopic rod away from the support plate.

[0013] By adopting the above technical solution, the telescopic rod is installed on the support plate. By adjusting the length of the telescopic rod, the distance between the first positioning block and the second positioning block is adjusted, and arc-shaped top covers of different sizes are clamped and fixed, thereby improving the practicality of the auxiliary device.

[0014] In a specific feasible implementation scheme, the telescopic rod includes a mounting tube, a locking sleeve, an elastic sheet and a sliding rod. The mounting tube is fixedly connected to the support plate. A sliding groove is provided on the mounting tube, and the sliding groove passes through one end of the mounting tube away from the support plate. The elastic sheet is installed at one end of the mounting tube away from the support plate. The locking sleeve is threadedly connected to the mounting tube, and the locking sleeve can squeeze the elastic sheet.

[0015] By adopting the above technical solution, the sliding rod slides in the sliding groove to adjust the position of the second positioning block, and then by rotating the locking sleeve, the locking sleeve presses and squeezes the elastic sheet, the elastic sheet deforms and clamps the sliding rod, thereby fixing the sliding rod, thereby adapting to roof covers of different sizes of apartments and improving the practicality and flexibility of the device.

[0016] In a specific possible implementation manner, a plurality of the elastic sheets are provided, and the plurality of the elastic sheets are arranged on a circumferential portion of the mounting tube.

[0017] By adopting the above technical solution, the slide bar is fixed by a plurality of elastic sheets, so that the stability of the fixation of the slide bar can be further improved.

[0018] In a specific feasible implementation method, the second positioning mechanism includes a second positioning rod and a second positioning block, the second positioning block is installed on the welding table, the second positioning rod is connected to the telescopic rod, and the support plates, telescopic rods and second positioning rods are each provided in plurality, and the plurality of support plates are evenly arranged along the length direction of the second positioning block.

[0019] By adopting the above technical solution, the arrangement of a plurality of support plates, telescopic rods and second positioning rods can simultaneously tighten and fix the first positioning block through a plurality of first positioning rods, thereby further improving the fixing effect of the first positioning block.

[0020] In a specific possible implementation scheme, a limiting groove is provided on the welding workbench, a limiting block is provided on the second positioning block, and the second positioning block cooperates with the limiting groove through the limiting block, thereby being slidably connected with the limiting groove.

[0021] By adopting the above technical solution, the second positioning block is limited by the cooperation of the limiting groove and the limiting block, so as to avoid the second positioning block being skewed during use, thereby causing local deformation of the arc-shaped top cover when the arc-shaped top cover is clamped and fixed.

[0022] In summary, the present application includes at least one of the following beneficial technical effects:

[0023] 1. Rotate the first positioning rod provided on the support frame, the first positioning rod is pressed against the first positioning block, thereby fixing the first positioning block, and then adjust the position of the second positioning mechanism through the position adjustment mechanism, so that the two sides of the arc-shaped top cover are clamped and fixed by the second positioning mechanism and the first positioning block respectively, thereby improving the stability of the arc-shaped top cover during welding;

[0024] 2. The telescopic rod is installed on the support plate. By adjusting the length of the telescopic rod, the distance between the first positioning block and the second positioning block can be adjusted to clamp and fix the arc-shaped top covers of different sizes, thereby improving the practicality of the auxiliary device;

[0025] 3. The slide bar slides in the slide groove to adjust the position of the second positioning block, and then the locking sleeve is rotated to press against and squeeze the elastic sheet, and the elastic sheet is deformed and clamps the slide bar, thereby fixing the slide bar, thereby adapting to roof covers of different sizes and improving the practicality and flexibility of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the structure of an embodiment of the present application.

[0027] Figure 2 for Figure 1 Enlarged view of part A.

[0028] Figure 3 for Figure 1 Magnified view of part B.

[0029] Figure 4 for Figure 1 Magnified view of part C.

[0030] Explanation of the accompanying drawings: 1. welding table; 11. limiting groove; 2. first positioning mechanism; 21. support frame; 22. first positioning rod; 23. first positioning block; 231. first positioning groove; 3. second positioning mechanism; 31. second positioning rod; 32. second positioning seat; 321. second positioning groove; 322. limiting block; 4. position adjustment mechanism; 41. support plate; 42. telescopic rod; 421. mounting tube; 422. locking sleeve; 423. elastic sheet; 424. sliding rod. DETAILED DESCRIPTION

[0031] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "disposed" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0032] In this specification, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or suggesting relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the said features.

[0033] An embodiment of the present application discloses a forward arc-shaped top cover welding auxiliary device.

[0034] like Figure 1 As shown, the forward arc top cover welding auxiliary device includes a welding table 1, a first positioning mechanism 2, a second positioning mechanism 3 and a position adjustment mechanism 4. The first positioning mechanism 2 is installed on one side of the welding table 1, and the position adjustment mechanism 4 is installed on the other side of the welding table 1. The second positioning mechanism 3 is connected to the position adjustment mechanism 4. The position of the second positioning mechanism 3 is adjusted by the position adjustment mechanism 4, thereby adjusting the distance between the first positioning mechanism 2 and the second positioning mechanism 3.

[0035] like Figure 2As shown, the first positioning mechanism 2 includes a support frame 21, a first positioning rod 22 and a first positioning block 23. A plurality of support frames 21 and first positioning rods 22 are provided. A plurality of support frames 21 are installed on the welding table 1 at equal intervals along the length direction of the first positioning block 23. The first positioning rod 22 is provided corresponding to the support frame 21 and is threadedly connected to the support frame 21. The distance between the lower end of the first positioning rod 22 and the welding table 1 is adjusted by rotating the first positioning rod 22. The first positioning block 23 is placed on the welding table 1. A plurality of first positioning grooves 231 are provided on the first positioning block 23 corresponding to the first positioning rod 22. One end of the first positioning rod 22 abuts against the first positioning groove 231, thereby fixing the first positioning block 23.

[0036] like Figure 3 and Figure 4 As shown, the position adjustment mechanism 4 includes a support plate 41 and a telescopic rod 42. The support plate 41, the telescopic rod 42 and the second positioning rod 31 are all provided with a plurality of them. The support plate 41 is installed on the welding table 1 at equal intervals along the length direction of the second positioning block. The telescopic rod 42 includes a mounting tube 421, a locking sleeve 422, an elastic sheet 423 and a sliding rod 424. One end of the mounting tube 421 is fixedly connected to the support plate 41. A sliding groove is provided in the mounting tube 421, and the sliding groove runs through the end of the mounting tube 421 away from the support plate 41. The sliding rod 424 is slidably connected in the sliding groove. A plurality of elastic sheets 423 are provided, and the plurality of elastic sheets 423 are evenly installed on the circumferential part of the end of the mounting tube 421 away from the support plate 41. The locking sleeve 422 is threadedly connected to the end of the mounting tube 421 away from the support plate 41, and the locking sleeve 422 can press against the elastic sheet 423 and squeeze the elastic sheet 423 to deform it, thereby fixing the sliding rod 424.

[0037] The second positioning mechanism 3 includes a second positioning rod 31 and a second positioning block. The second positioning rod 31 is threadedly connected to the end of the sliding rod 424 away from the mounting tube 421. A limiting block 322 is provided on the second positioning block. A limiting groove 11 is installed on the welding table 1 corresponding to the limiting block 322. The limiting groove 11 cooperates with the limiting block 322 to slide and connect the second positioning block to the welding table 1. A plurality of second positioning grooves 321 are provided on the second positioning block corresponding to the second positioning rod 31. One end of the second positioning rod 31 abuts against the second positioning groove 321 to fix the second positioning block.

[0038] The implementation principle of a forward arc-shaped top cover welding auxiliary device in the embodiment of the present application is as follows: the arc-shaped top plate is forwardly mounted on the welding table 1, one side of the arc-shaped top plate abuts against the first positioning block 23, and the other side is moved away from the second positioning block by reversely rotating the second positioning rod 31, and the second positioning block is moved. The second positioning block moves along the limiting groove 11 under the restriction of the limiting groove 11, and the sliding rod 424 is slid. When the second positioning rod 31 moves to an appropriate position, the second positioning rod 31 is rotated forward to fix the second positioning block, and the locking sleeve 422 is rotated to press and squeeze the elastic sheet 423 through the locking sleeve 422. The elastic sheet 423 is deformed and fixes the sliding rod 424, thereby limiting the position of the second positioning rod 31, so that the first positioning block 23 and the second positioning block form support on both sides of the arc-shaped top cover to prevent the arc-shaped top cover from shifting during welding, thereby improving the stability of the arc-shaped top cover during welding.

[0039] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A positive arc top cover welding auxiliary device, characterized in that: The invention comprises a welding table (1), a first positioning mechanism (2), a second positioning mechanism (3) and a position adjustment mechanism (4); the first positioning mechanism (2) comprises a first positioning rod (22) and a first positioning block (23); the first positioning block (23) is mounted on the welding table (1); a support frame (21) is mounted on the welding table (1); the first positioning rod (22) is threadedly connected to the support frame (21), and the first positioning rod (22) abuts against the first positioning block (23); the second positioning mechanism (3) is mounted on the other side of the welding table (1) through the position adjustment mechanism (4); and the position of the second positioning mechanism (3) is adjusted through the position adjustment mechanism (4).

2. The forward arc-shaped top cover welding auxiliary device according to claim 1 is characterized in that: A plurality of the support frames (21) and the first positioning rods (22) are provided, and the plurality of the support frames (21) are evenly arranged along the length direction of the first positioning block (23).

3. The forward arc-shaped roof welding auxiliary device according to claim 2 is characterized in that: The first positioning block (23) is provided with a first positioning groove (231), and the first positioning rod (22) abuts against the first positioning groove (231).

4. The forward arc-shaped roof welding auxiliary device according to claim 1, characterized in that: The position adjustment mechanism (4) comprises a support plate (41) and a telescopic rod (42); the support plate (41) is mounted on the welding table (1); the telescopic rod (42) is fixedly connected to the support plate (41); and the second positioning mechanism (3) is connected to an end of the telescopic rod (42) away from the support plate (41).

5. The forward arc-shaped roof welding auxiliary device according to claim 4 is characterized in that: The telescopic rod (42) comprises a mounting tube (421), a locking sleeve (422), an elastic sheet (423) and a sliding rod (424); the mounting tube (421) is fixedly connected to the support plate (41); a sliding groove is provided on the mounting tube (421), and the sliding groove passes through an end of the mounting tube (421) away from the support plate (41); the elastic sheet (423) is mounted on an end of the mounting tube (421) away from the support plate (41); the locking sleeve (422) is threadedly connected to the mounting tube (421); and the locking sleeve (422) can squeeze the elastic sheet (423).

6. The forward arc-shaped roof welding auxiliary device according to claim 5, characterized in that: A plurality of the elastic sheets (423) are provided, and the plurality of the elastic sheets (423) are arranged on the circumferential portion of the mounting tube (421).

7. The forward arc-shaped roof welding auxiliary device according to claim 4 is characterized in that: The second positioning mechanism (3) comprises a second positioning rod (31) and a second positioning block, the second positioning block is mounted on the welding table (1), the second positioning rod (31) is connected to the telescopic rod (42), a plurality of the support plates (41), the telescopic rod (42) and the second positioning rod (31) are provided, and the plurality of the support plates (41) are evenly arranged along the length direction of the second positioning block.

8. The forward arc-shaped roof welding auxiliary device according to claim 7 is characterized in that: The welding table (1) is provided with a limiting groove (11), the second positioning block is provided with a limiting block (322), and the second positioning block cooperates with the limiting groove (11) through the limiting block (322), thereby being slidably connected with the limiting groove (11).