U-shaped and box-shaped assembling all-in-one machine

Abstract

The utility model discloses a U-shaped box type assembling all-in-one machine, which belongs to the field of steel box girder assembling machines and is characterized in that a first detection device and a second detection device are mounted on an adjusting frame; a discharging seat is arranged at a discharging port of the sliding rail, a rail and a pushing device are arranged on the discharging seat, the output end of the pushing device is connected with a moving seat, a pulley matched with the rail is arranged at the lower end of the moving seat, and a butt joint rail matched with the sliding rail is installed on the moving seat; the base and the discharging base are perpendicular to each other, and the pushing device pushes the moving base to move along the track and drives the steel box girders on the butt joint track to be discharged. By means of the accurate rail and the pushing system, the assembled steel box girder can be rapidly and stably transferred to the discharging base from the sliding rail, and the production efficiency is greatly improved. The stability of the steel box girder in the moving process is guaranteed through the structure of the discharging base, it is guaranteed that the moving base can smoothly and stably move on the track through precise matching between the pulleys and the track, and the problem of shaking or inclining possibly occurring in the discharging process is effectively avoided.

Description

Technical Field

[0001] The utility model relates to the field of steel box beam assembly machines, in particular to a U-shaped box beam assembly integrated machine. Background Art

[0002] After searching, it was found that the "U-shaped assembly machine for box beam processing" disclosed in Chinese patent publication number CN211638851U includes: a base bracket, a main roller, a conveying roller, and a base drive motor; the base bracket is fixed relative to the ground; the two ends of the main roller are fixedly connected to the base bracket, the conveying roller is arranged parallel to the main roller, and the two ends of the conveying roller are fixedly connected to the base bracket, and a base drive motor is fixed on the base bracket on one side of the main roller, and the output shaft of the base drive motor is coaxially fixedly connected to one end of the central axis of the main roller, and the other end of the central axis of the main roller is connected to the other end of the central axis of the conveying roller through a sprocket;

[0003] When steel box girders are assembled by assembly machines, the assembly machine production line usually adopts a continuous operation mode. This means that once a problem occurs in a certain link of the production line, the entire production line may be forced to stop, causing production interruption. This production interruption not only directly affects the current production progress, causing the original production plan to be delayed, but may also affect subsequent production arrangements.

[0004] Especially in a large-scale production environment, the problem of production line stagnation often becomes particularly prominent. Due to the expansion of production scale, any production interruption may cause a lot of losses, including waste of raw materials, manpower and time. The long detection and correction process will not only reduce production efficiency, but also increase additional production costs.

[0005] In addition, the stagnation of the production line may also have a negative impact on the market competitiveness of the enterprise. In a highly competitive market, enterprises often need to meet customer needs through efficient production and high-quality products. The stagnation of the production line may lead to delays in product delivery and may also affect the quality of the product and the reputation of the enterprise, thereby damaging the market competitiveness of the enterprise. Utility Model Content

[0006] The main purpose of the utility model is to provide a U-shaped box-type assembly machine, which can effectively solve the problems raised in the background technology.

[0007] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0008] A U-shaped box-type assembly machine comprises a base, a slide rail, a driving transmission device, an assembly component, a driving device, a bracket, an adjustment frame and a detection device, wherein the slide rail is installed on the base, the driving transmission device is installed between two slide rails, and drives the assembly component and the moving platform of the driving device to move on the slide rail, the assembly component and the driving device are both installed on the moving platform of the slide rail, the steel box beam is assembled through the assembly component, the driving transmission device drives the moving platform to move on the slide rail and then drives the steel box beam to be transported, the discharging end of the base is provided with a bracket, and the upper end of the bracket is provided with an adjustment frame, and the first detection device and the second detection device are installed on the adjustment frame;

[0009] A discharging seat is provided at the discharging port of the slide rail, and a track and a pushing device are provided on the discharging seat, and the output end of the pushing device is connected to a moving seat, a pulley adapted to the track is provided at the lower end of the moving seat, and a docking rail adapted to the slide rail is installed on the moving seat;

[0010] The base and the discharging seat are designed to be perpendicular to each other, and the pushing device pushes the moving seat to move along the track, thereby driving the steel box girder on the docking rail to be discharged.

[0011] As a further preferred embodiment of the present invention, the base and the discharge seat are fixed by fasteners, and the discharge seat and the pushing device are fixed by bolts, and the pushing device is connected to the moving seat by bolts;

[0012] As a further preferred embodiment of the present invention, the cross section of the movable seat is designed in an "L" shape, and a plurality of pulleys are equidistantly distributed at the lower end of the movable seat;

[0013] As a further preferred embodiment of the present invention, the cross section of the track is designed in a "U" shape, and the track is embedded in the interior of the base, and the two tracks are fixed on the discharge seat by concrete;

[0014] As a further preferred solution of the utility model, the docking rail is fixed on the moving seat by a fastener, and the docking rail and the slide rail have the same size specifications, and the docking rail and the slide rail are precisely docked;

[0015] As a further preferred solution of the utility model, the first detection device and the second detection device are performing qualified product detection on the steel box girder on the movable seat.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] In the utility model, the carefully designed rapid discharging device utilizes a precise track and a pushing system to quickly and smoothly transfer the assembled steel box girder from the slide rail to the discharging seat, greatly improving production efficiency. The structure of the discharging seat ensures the stability of the steel box girder during movement, and the precise fit between the pulley and the track ensures that the moving seat can move smoothly and stably on the track, effectively avoiding the shaking or tilting problems that may occur during the discharging process. In addition, the entire discharging process is achieved through an automatically controlled pushing device, which not only simplifies the operating steps and reduces the difficulty of operation, but also improves work efficiency. The base and the discharging seat are designed vertically, making the equipment structure more compact, which not only saves space, but also facilitates the transportation and installation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a diagram showing the overall structure of the utility model;

[0020] Figure 3 It is a top view of the overall structure of the utility model;

[0021] Figure 4 This is a display diagram of the base, slide rail, discharge seat and track of the utility model;

[0022] Figure 5 This is an exploded view of the discharge seat, track and movable seat of the utility model.

[0023] In the figure: 1. base; 2. slide rail; 3. drive transmission device; 4. assembly component; 5. drive device; 6. discharge seat; 7. bracket; 8. adjustment frame; 9. first detection device; 10. second detection device; 11. pushing device; 12. track; 13. moving seat; 14. docking rail; 15. pulley. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0025] like Figure 1 - Figure 5 As shown, a U-shaped box-type assembly machine is mainly composed of key components such as a base 1, a slide rail 2, a drive transmission device 3, an assembly component 4, a drive device 5, a bracket 7, an adjustment frame 8 and a detection device.

[0026] The slide rail 2 is installed on the base 1, forming the basic structure of the entire equipment. The drive transmission device 3 is cleverly installed between the two slide rails 2, and it is responsible for driving the assembly component 4 and the mobile platform of the drive device 5 to move smoothly on the slide rail 2. The assembly component 4 and the drive device 5 are both installed on the mobile platform of the slide rail 2, working together to achieve the precise assembly of the steel box girder. In this process, the drive transmission device 3 plays a core role, by driving the mobile platform to move on the slide rail 2, and further driving the steel box girder to be transported along the set path.

[0027] At the discharge end of the base 1, a bracket 7 is cleverly arranged, and an adjustment frame 8 is installed on the upper end of the bracket 7. Here, the first detection device 9 and the second detection device 10 are carefully installed on the adjustment frame 8. Their main task is to conduct strict quality inspection on the steel box beams to be discharged to ensure that each product meets the quality standards.

[0028] At the discharge port of the slide rail 2, a discharge seat 6 is specially designed. This is an important structure responsible for smoothly discharging the assembled steel box girder. The track 12 and the push device 11 are cleverly installed on the discharge seat 6. The output end of the push device 11 is closely connected to the moving seat 13. The lower end of the moving seat 13 is provided with a pulley 15 that perfectly matches the track 12, so that the moving seat 13 can move easily on the track 12. At the same time, the moving seat 13 is also equipped with a docking rail 14 that perfectly docks with the slide rail 2. This design allows the steel box girder to be smoothly transferred from the slide rail 2 to the discharge seat 6.

[0029] It is worth mentioning that the base 1 and the discharge seat 6 are designed to be perpendicular to each other, which allows the steel box girder to move smoothly in the vertical direction, further improving the efficiency of the equipment. The pushing device 11 is responsible for pushing the moving seat 13 to move along the track 12, thereby driving the steel box girder on the docking rail 14 to discharge smoothly.

[0030] In the connection part of the equipment, the base 1 and the discharge seat 6 are firmly fixed together by fasteners, while the discharge seat 6 and the pushing device 11 as well as the pushing device 11 and the moving seat 13 are fastened with bolts. This design ensures the stability and reliability of the equipment during operation.

[0031] In addition, the cross section of the moving seat 13 is designed in an "L" shape, which is not only beautiful but also makes the moving seat 13 more stable. At the same time, a plurality of pulleys 15 are equidistantly distributed at the lower end of the moving seat 13, which ensures the smooth movement of the moving seat 13 on the track 12.

[0032] The cross section of the track 12 is designed in a "U" shape, which not only enhances the bearing capacity of the track 12, but also makes the track 12 more stable. The track 12 is cleverly embedded in the base 1 and fixed to the discharge seat 6 by concrete. This design makes the track 12 more stable and not easy to loosen.

[0033] The docking rail 14 is fixed to the moving seat 13 by fasteners, which makes the connection between the docking rail 14 and the moving seat 13 more secure. At the same time, the docking rail 14 and the slide rail 2 have exactly the same size specifications, which enables the docking rail 14 to achieve precise docking with the slide rail 2, ensuring the stability and safety of the steel box girder during the transfer process. The first detection device 9 and the second detection device 10 are performing qualified product inspection on the steel box girder on the moving seat 13. These two detection devices use advanced detection technology and can accurately detect various indicators of the steel box girder, thereby ensuring that every product shipped meets the quality requirements.

[0034] Usage process: First, make sure that all parts of the rapid discharge device are correctly installed and tightened. Check whether the track 12 is stably embedded in the base 1 and fixed by concrete. Check whether the pulleys 15 on the moving seat 13 can move smoothly on the track 12; start the pushing device 11 and put it in standby state. Place the assembled steel box girder on the docking rail 14 to ensure that it is perfectly docked with the slide rail 2; control the pushing device 11 to push the moving seat 13 to move along the track 12. The moving seat 13 drives the steel box girder on the docking rail 14 to move together until the steel box girder completely leaves the slide rail 2 and is placed stably on the discharge seat 6; when the steel box girder is placed on the discharge seat 6, the first detection device 9 and the second detection device 10 will conduct strict quality inspections on it. If the steel box girder meets the quality standards, the equipment will send a qualified signal and prepare for the next discharge operation;

[0035] Place the required steel and other components in the appropriate position of the assembly machine. Ensure that the key components such as the slide rail 2, the drive transmission device 3, the assembly component 4, and the drive device 5 are correctly installed and in good working condition; the mobile platform is moved to the specified position on the slide rail 2 by driving the transmission device 3. Then, the steel and other components are accurately positioned on the slide rail 2 by using the assembly component 4 and the drive device 5; after the positioning is completed, the mobile platform is moved along the slide rail 2 by driving the transmission device 3. During the movement process, the assembly component 4 and the drive device 5 work together to assemble the steel and other components into a steel box girder in a predetermined order and manner; after the assembly is completed, the steel box girder is fully inspected for quality using the detection device on the equipment. Ensure that every part of the steel box girder meets the design requirements and quality standards; if the steel box girder passes the quality inspection, the entire assembly process is completed. Then, the steel box girder can be removed from the assembly machine using the fast discharging device to prepare for the next round of assembly operations.

[0036] It should be noted that, in this article, relational terms such as first and second (number one, number two), etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. However, the terms "include", "comprises" or any other variations are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements that are not explicitly listed, or include elements that are inherent to such process, method, article or device. In the absence of more restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or device that includes the elements.

[0037] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A U-shaped box-type assembly machine, comprising a base (1), a slide rail (2), a driving transmission device (3), an assembly component (4), a driving device (5), a bracket (7), an adjustment frame (8) and a detection device, wherein the slide rail (2) is mounted on the base (1), the driving transmission device (3) is mounted between two slide rails (2), and drives the assembly component (4) and the moving table of the driving device (5) to move on the slide rail (2), the assembly component (4) and the driving device (5) are both mounted on the moving table of the slide rail (2), the steel box beam is assembled through the assembly component (4), the driving transmission device (3) drives the moving table to move on the slide rail (2) and then drives the steel box beam to be transported, the discharging end of the base (1) is provided with a bracket (7), and the upper end of the bracket (7) is provided with an adjustment frame (8), the first detection device (9) and the second detection device (10) are mounted on the adjustment frame (8), and the characteristics are: A discharge seat (6) is provided at the discharge port of the slide rail (2), and a track (12) and a pushing device (11) are provided on the discharge seat (6), and the output end of the pushing device (11) is connected to a moving seat (13), a pulley (15) adapted to the track (12) is provided at the lower end of the moving seat (13), and a docking rail (14) adapted to the slide rail (2) is installed on the moving seat (13); The base (1) and the discharge seat (6) are designed to be perpendicular to each other, and the pushing device (11) pushes the moving seat (13) to move along the track (12), thereby driving the steel box girder on the docking rail (14) to discharge.

2. The U-shaped box-type assembly machine according to claim 1, characterized in that: The base (1) and the discharge seat (6) are fixed by fasteners, and the discharge seat (6) and the pushing device (11) are fixed by bolts, and the pushing device (11) is connected to the moving seat (13) by bolts.

3. The U-shaped box-type assembly machine according to claim 2, characterized in that: The cross section of the movable seat (13) is designed to be "L"-shaped, and a plurality of pulleys (15) are equidistantly distributed at the lower end of the movable seat (13).

4. The U-shaped box-type assembly machine according to claim 3, characterized in that: The cross section of the track (12) is designed to be U-shaped, and the track (12) is embedded in the interior of the base (1), and the two tracks (12) are fixed to the discharge seat (6) by concrete.

5. The U-shaped box-type assembly machine according to claim 4, characterized in that: The docking rail (14) is fixed to the movable seat (13) by means of fasteners, and the docking rail (14) and the slide rail (2) have the same size specifications, and the docking rail (14) and the slide rail (2) are precisely docked.

6. The U-shaped box-type assembly machine according to claim 5, characterized in that: The first detection device (9) and the second detection device (10) are performing a qualified product detection on the steel box girder on the movable seat (13).

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