Bottle cap assembling machine

Abstract

The utility model relates to the technical field of bottle cap assembling, in particular to a bottle cap assembling machine which comprises a machine body, and a tool rotating disc and a driving device used for driving the tool rotating disc to rotate are arranged in the machine body. An inner plug feeding device, a wine pourer feeding device, a lower cover feeding device, a PE cover feeding device, an upper cover feeding device, a finished product discharging device and a defective product discharging device which are matched with the tool rotating disc are arranged around the tool rotating disc. Due to the arrangement, a plurality of procedures are combined and installed on one machine body to form a bottle cap assembly production line, the occupied area of a site is reduced, full-automatic operation is achieved, waste of manpower and material resources is reduced, the production efficiency of bottle cap assembly is improved, the yield is improved, and meanwhile the whole production cost is saved.

Description

Technical Field

[0001] The utility model relates to the technical field of bottle cap assembly, in particular to a bottle cap assembly machine. Background Art

[0002] When assembling the bottle cap, a series of assemblies are required. In the prior art, the equipment for assembling the bottle cap is independently set up, such as the cap screwing assembly of a bottle cap assembly machine in CN209035928U; the cap pressing assembly of a bottle cap assembly machine in CN108908952A; the detection device of a bottle cap assembly machine in CN219656833U; and the automatic tooth alignment device of a bottle cap assembly machine in CN215208366U. The above-mentioned multiple devices are used to complete each process of assembling the bottle cap in sequence, and finally the assembly of the bottle cap is completed. The defect is that the use of independently set equipment requires a large amount of site area, and multiple people are required to supervise different equipment at the same time. After each process is completed, it must be manually sent to the next process, resulting in a waste of manpower and material resources, resulting in low production efficiency of bottle cap assembly, and increasing the overall production cost.

[0003] Therefore, there is still room for improvement and development in the existing technology. Utility Model Content

[0004] In view of the problems of the prior art, the utility model proposes a bottle cap assembly machine, which combines multiple processes and installs them on a machine body to form a bottle cap assembly production line, thereby reducing the occupied area of ​​the site and operating it fully automatically, saving waste of manpower and material resources, and improving the production efficiency of bottle cap assembly, thereby increasing output while saving the entire production cost.

[0005] In order to achieve the above purpose, the technical solution applied by the utility model is as follows:

[0006] A bottle cap assembly machine comprises a machine body, wherein a tooling turntable and a driving device for driving the tooling turntable to rotate are arranged in the machine body; an inner plug feeding device, a wine pourer feeding device, a lower cover feeding device, a PE cover feeding device, an upper cover feeding device, a finished product unloading device and a defective product unloading device are arranged around the tooling turntable in cooperation with the tooling turntable; the inner plug feeding device comprises an inner plug feeding port, an inner plug feeding shift plate and an inner plug feeding manipulator; the wine pourer feeding device comprises a wine pourer feeding port, a wine pourer feeding shift plate and a wine pourer feeding manipulator; The lower cover feeding device includes a lower cover feeding port, a lower cover feeding shift plate and a lower cover feeding manipulator; the PE cover feeding device includes a PE cover feeding port, a PE cover feeding shift plate and a PE cover feeding manipulator; the upper cover feeding device includes an upper cover feeding port, an upper cover feeding shift plate and an upper cover feeding manipulator; the finished product unloading device includes a finished product unloading channel, a finished product unloading ejection cylinder and a finished product unloading manipulator; the defective product unloading device includes a defective product unloading channel, an outer layer product unloading cylinder, an outer layer product unloading blowing mechanism and an inner layer product unloading manipulator.

[0007] According to the above scheme, an inner ring workbench and an outer ring workbench are provided in the machine body, and the tooling turntable is rotatably arranged between the inner ring workbench and the outer ring workbench; the inner plug loading robot, the wine pourer loading robot, the PE cover loading robot, the upper cover loading robot, the finished product unloading robot, the outer layer product unloading blowing mechanism and the inner layer product unloading robot are arranged in a ring shape on the inner ring workbench; the inner plug loading shift plate, the wine pourer loading shift plate, the lower cover loading shift plate, the PE cover loading shift plate, the upper cover loading shift plate, the finished product unloading channel and the defective product unloading channel are arranged in a ring shape on the outer ring workbench.

[0008] According to the above scheme, the inner plug feeding port, the wine pourer feeding port, the lower cover feeding port, the PE cover feeding port, the upper cover feeding port, the finished product feeding channel and the defective product feeding channel are arranged in a ring shape on the outer shell of the machine body.

[0009] According to the above scheme, the inner plug loading shift plate, the wine pourer loading shift plate, the lower cover loading shift plate, the PE cover loading shift plate and the upper cover loading shift plate are all externally connected to a loading air rail.

[0010] According to the above solution, a photoelectric detector is provided between the inner plug feeding device and the wine pourer feeding device.

[0011] According to the above solution, a wine pourer stamping mechanism is provided between the wine pourer loading device and the lower cover loading device.

[0012] According to the above solution, a lower cover punching mechanism is provided between the lower cover feeding device and the PE cover feeding device.

[0013] According to the above scheme, a servo cap twisting mechanism 1 and a servo cap twisting mechanism 2 are provided between the PE cap feeding device and the upper cap feeding device.

[0014] According to the above scheme, an upper cover fixing tooth mechanism, a visual association mechanism 1, a lower cover fixing tooth rotation mechanism, a visual association mechanism 2, a twist cover height detection mechanism, an internal and external assembly robot, a tooth alignment visual mechanism and an upper cover stamping mechanism are provided between the upper cover loading device and the finished product unloading device.

[0015] According to the above solution, an automated upper controller is provided on the machine body.

[0016] Beneficial effects of the utility model:

[0017] The utility model is arranged in this way, by combining and installing multiple working procedures on one machine body, a bottle cap assembly production line is formed, the occupied area of ​​the site is reduced, and the fully automated operation saves the waste of manpower and material resources, improves the production efficiency of the bottle cap assembly, and realizes the increase in output while saving the entire production cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the exterior of the body of the utility model;

[0019] Figure 2 It is a schematic diagram of the interior of the body of the utility model.

[0020] In the figure:

[0021] 1. Machine body; 2. Internal plug feeding shift plate; 3. Internal plug feeding manipulator; 4. Tooling turntable; 5. Photoelectric detector; 6. Wine pourer feeding shift plate; 7. Wine pourer feeding manipulator; 8. Wine pourer stamping mechanism; 9. Lower cover feeding shift plate; 10. Lower cover feeding manipulator; 11. Lower cover stamping mechanism; 12. PE cover feeding shift plate; 13. PE cover feeding manipulator; 14. Servo cover twisting mechanism 1; 15. Servo cover twisting mechanism 2; 16. Upper cover feeding shift plate; 17. Upper cover feeding manipulator; 18. Upper cover fixed gear mechanism; 19. Visual association mechanism 1; 20. Lower cover fixed tooth rotation mechanism; 21. Visual association mechanism 2; 22. Twist-cover height detection mechanism; 23. Internal and external assembly robot; 24. Tooth alignment visual mechanism; 25. Upper cover stamping mechanism; 26. Finished product unloading robot; 27. Outer layer product unloading and blowing mechanism; 28. Inner layer product unloading robot; 29. ​​Inner plug loading port; 30. Wine pourer loading port; 31. Lower cover loading port; 32. PE cover loading port; 33. Upper cover loading port; 34. Finished product unloading channel; 35. Defective product unloading channel. DETAILED DESCRIPTION

[0022] The technical solution of the utility model is described below in conjunction with the accompanying drawings and embodiments.

[0023] like Figure 1 and Figure 2 As shown, the bottle cap assembly machine described in the utility model comprises a machine body 1, in which a tooling turntable 4 and a driving device for driving the tooling turntable 4 to rotate are arranged; an inner plug feeding device, a wine pourer feeding device, a lower cover feeding device, a PE cover feeding device, an upper cover feeding device, a finished product unloading device and a defective product unloading device are arranged around the tooling turntable 4; the inner plug feeding device comprises an inner plug feeding port 29, an inner plug feeding shift plate 2 and an inner plug feeding manipulator 3; the wine pourer feeding device comprises a wine pourer feeding port 30, a wine pourer feeding shift plate 6 and a wine pourer feeding manipulator 7; the The lower cover feeding device includes a lower cover feeding port 31, a lower cover feeding shift plate 9 and a lower cover feeding robot 10; the PE cover feeding device includes a PE cover feeding port 32, a PE cover feeding shift plate 12 and a PE cover feeding robot 13; the upper cover feeding device includes an upper cover feeding port 33, an upper cover feeding shift plate 16 and an upper cover feeding robot 17; the finished product unloading device includes a finished product unloading channel 34, a finished product unloading ejection cylinder and a finished product unloading robot 26; the defective product unloading device includes a defective product unloading channel 35, an outer layer product unloading cylinder, an outer layer product unloading blowing mechanism 27 and an inner layer product unloading robot 28.

[0024] In this embodiment, an inner ring workbench and an outer ring workbench are provided in the machine body 1, and the tooling turntable 4 is rotatably arranged between the inner ring workbench and the outer ring workbench; the inner plug loading robot 3, the wine pourer loading robot 7, the PE cover loading robot 13, the upper cover loading robot 17, the finished product unloading robot 26, the outer layer product unloading blowing mechanism 27 and the inner layer product unloading robot 28 are arranged in a ring shape on the inner ring workbench; the inner plug loading shift plate 2, the wine pourer loading shift plate 6, the lower cover loading shift plate 9, the PE cover loading shift plate 12, the upper cover loading shift plate 16, the finished product unloading channel 34 and the defective product unloading channel 35 are arranged in a ring shape on the outer ring workbench.

[0025] In this embodiment, the inner plug feeding port 29, the wine pourer feeding port 30, the lower cover feeding port 31, the PE cover feeding port 32, the upper cover feeding port 33, the finished product feeding channel 34 and the defective product feeding channel 35 are arranged in a ring shape on the outer shell of the body 1.

[0026] In this embodiment, the inner plug loading shift plate 2, the wine pourer loading shift plate 6, the lower cover loading shift plate 9, the PE cover loading shift plate 12 and the upper cover loading shift plate 16 are all externally connected to a loading air rail.

[0027] In this embodiment, a photoelectric detector 5 is provided between the inner plug feeding device and the wine pourer feeding device.

[0028] In this embodiment, a wine pourer punching mechanism 8 is provided between the wine pourer loading device and the lower cover loading device.

[0029] In this embodiment, a lower cover punching mechanism 11 is provided between the lower cover feeding device and the PE cover feeding device.

[0030] In this embodiment, a servo cap twisting mechanism 14 and a servo cap twisting mechanism 2 15 are provided between the PE cap feeding device and the upper cap feeding device.

[0031] In this embodiment, an upper cover fixing tooth mechanism 18, a visual association mechanism 1 19, a lower cover fixing tooth rotation mechanism 20, a visual association mechanism 2 21, a twist cover height detection mechanism 22, an internal and external assembly robot 23, a tooth alignment visual mechanism 24 and an upper cover stamping mechanism 25 are provided between the upper cover loading device and the finished product unloading device.

[0032] In this embodiment, the machine body 1 is provided with an automated upper controller.

[0033] Working principle of this utility model:

[0034] The inner plug is loaded onto the inner plug loading shift plate 2 via the air rail, and the inner plug loading manipulator 3 grabs the inner plug and loads it onto the tooling turntable 4, which rotates to the next station; the photoelectric detector 5 detects whether there is an inner plug on the tooling, and the tooling turntable 4 rotates to the next station; the wine pourer is loaded onto the wine pourer loading shift plate 6 via the air rail, and the wine pourer loading manipulator 7 grabs the wine pourer and loads it onto the inner plug, and the tooling turntable 4 rotates to the next station; the wine pourer stamping mechanism 8 stamps the wine pourer, and the tooling turntable 4 rotates to the next station; the lower cover is loaded onto the lower cover loading shift plate 9 via the air rail, and the lower cover loading manipulator 10 grabs the lower cover loading To the wine pourer, the tool turntable 4 rotates to the next station; the lower cover stamping mechanism 11 stamps the lower cover, and the tool turntable 4 rotates to the next station; the PE cover is loaded to the PE cover loading shift plate 12 via the wind rail, and the PE cover loading robot 13 sucks the PE cover and loads it onto the wine pourer, and the tool turntable 4 rotates to the next station; the servo cover twisting mechanism 14 twists the PE cover once, and the tool turntable 4 rotates to the next station; the servo cover twisting mechanism 2 15 twists the PE cover twice, and the tool turntable 4 rotates to the next station; the upper cover is loaded to the upper cover loading shift plate 16 via the wind rail, and the upper cover loading robot 17 The upper cover is sucked and loaded onto the tooling turntable 4 (inner plate tooling), and the tooling turntable 4 rotates to the next station; the upper cover tooth setting mechanism 18 sets the teeth of the upper cover, and the tooling turntable 4 rotates to the next station; the visual association mechanism 19 associates the inner and outer codes, and the tooling turntable 4 rotates to the next station; the lower cover tooth setting rotation mechanism 20 sets the teeth of the lower cover, and the tooling turntable 4 rotates to the next station; the visual association mechanism 21 performs an inner and outer code association re-inspection, and the tooling turntable 4 rotates to the next station; the twist cover height detection mechanism 22 detects whether the PE cover is in place, and the tooling turntable 4 rotates to the next station; internal and external assembly The robot 23 sucks the upper cover and places it on the PE cover, and the tooling turntable 4 rotates to the next station; the tooth alignment visual mechanism 24 detects whether the upper and lower cover teeth are aligned, and the tooling turntable 4 rotates to the next station; the upper cover stamping mechanism 25 stamps the upper cover, and the tooling turntable 4 rotates to the next station; the finished product unloading cylinder pushes out the product, the finished product unloading robot 26 sucks the finished product unloading, and the tooling turntable 4 rotates to the next station; the outer layer product unloading cylinder pushes out the product, and the outer layer product unloading blowing mechanism 27 blows off the defective products, and the tooling turntable 4 rotates to the next station; the inner layer product unloading robot 28 sucks the defective upper cover unloading.

[0035] It should be noted that the manipulator, stamping mechanism, servo cover twisting mechanism and fixed gear mechanism of the utility model are electrically driven to work, which greatly reduces gas consumption, saves energy and reduces noise.

[0036] The embodiments of the present invention are described above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the enlightenment of the present invention, ordinary technicians in this field can also make many forms without departing from the scope of protection of the present invention and the claims, all of which belong to the protection scope of the present invention.

Claims

1. A bottle cap assembly machine, comprising a machine body, characterized in that: The machine body is provided with a tooling turntable and a driving device for driving the tooling turntable to rotate; Around the tooling turntable are provided an inner plug feeding device, a wine pourer feeding device, a lower cover feeding device, a PE cover feeding device, an upper cover feeding device, a finished product unloading device and a defective product unloading device which are arranged in coordination with the tooling turntable; The inner plug feeding device comprises an inner plug feeding port, an inner plug feeding shift plate and an inner plug feeding manipulator; The wine pourer loading device comprises a wine pourer loading port, a wine pourer loading shift plate and a wine pourer loading manipulator; The lower cover feeding device comprises a lower cover feeding port, a lower cover feeding shift plate and a lower cover feeding manipulator; The PE cap feeding device comprises a PE cap feeding port, a PE cap feeding shift plate and a PE cap feeding manipulator; The upper cover feeding device comprises an upper cover feeding port, an upper cover feeding shift plate and an upper cover feeding manipulator; The finished product unloading device includes a finished product unloading channel, a finished product unloading ejection cylinder and a finished product unloading manipulator; The defective product unloading device comprises a defective product unloading channel, an outer layer product unloading cylinder, an outer layer product unloading blowing mechanism and an inner layer product unloading manipulator.

2. A bottle cap assembly machine according to claim 1, characterized in that: An inner ring workbench and an outer ring workbench are provided in the machine body, and a tooling turntable is rotatably arranged between the inner ring workbench and the outer ring workbench; the inner plug loading robot, the wine pourer loading robot, the PE cover loading robot, the upper cover loading robot, the finished product unloading robot, the outer layer product unloading blowing mechanism and the inner layer product unloading robot are arranged in a ring shape on the inner ring workbench; the inner plug loading shift plate, the wine pourer loading shift plate, the lower cover loading shift plate, the PE cover loading shift plate, the upper cover loading shift plate, the finished product unloading channel and the defective product unloading channel are arranged in a ring shape on the outer ring workbench.

3. The bottle cap assembly machine according to claim 1, characterized in that: The inner plug feeding port, the wine pourer feeding port, the lower cover feeding port, the PE cover feeding port, the upper cover feeding port, the finished product feeding channel and the defective product feeding channel are arranged in a ring shape on the outer shell of the machine body.

4. The bottle cap assembly machine according to claim 1, characterized in that: The inner plug loading and shifting plate, the wine pourer loading and shifting plate, the lower cover loading and shifting plate, the PE cover loading and shifting plate and the upper cover loading and shifting plate are all externally connected with a loading air rail.

5. The bottle cap assembly machine according to claim 1, characterized in that: A photoelectric detector is provided between the inner plug feeding device and the wine pourer feeding device.

6. The bottle cap assembly machine according to claim 1, characterized in that: A wine pourer punching mechanism is provided between the wine pourer loading device and the lower cover loading device.

7. The bottle cap assembly machine according to claim 1, characterized in that: A lower cover punching mechanism is provided between the lower cover feeding device and the PE cover feeding device.

8. The bottle cap assembly machine according to claim 1, characterized in that: A servo cap twisting mechanism 1 and a servo cap twisting mechanism 2 are arranged between the PE cap feeding device and the upper cap feeding device.

9. The bottle cap assembly machine according to claim 1, characterized in that: An upper cover fixing tooth mechanism, a first visual association mechanism, a lower cover fixing tooth rotation mechanism, a second visual association mechanism, a twist cover height detection mechanism, an inner and outer assembly manipulator, a tooth alignment visual mechanism and an upper cover stamping mechanism are arranged between the upper cover feeding device and the finished product unloading device.

10. The bottle cap assembly machine according to claim 1, characterized in that: An automatic upper controller is arranged on the machine body.

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