Low-energy-consumption intelligent card production polishing device

Abstract

The utility model relates to the technical field of intelligent card production, and discloses a low-energy-consumption intelligent card production polishing device which comprises a workbench. According to the low-energy-consumption intelligent card production polishing device, by arranging the collecting mechanism and the cleaning mechanism, during polishing, generated waste can fall onto a filter screen in a collecting groove under the collecting mechanism, the filter screen is inserted into the collecting groove, two lifting handles are arranged on the surface of the filter screen, and the filter screen can be taken out of the collecting groove; a water tank is arranged on one side of the workbench, a water source in the water tank is conveyed into a spray head through a water pump at the top of the water tank, and then the spraying angle of the spray head at the bottom is controlled by adjusting the position of a circulating pipe at the top of the spray head in a universal joint; according to the grinding device, residual chippings on the surface of a grinding piece can be cleaned, manual cleaning work of workers is reduced, time and labor cost are saved, and production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of smart card production, in particular to a low-energy consumption smart card production polishing device. Background Art

[0002] A smart card is a plastic card that integrates functions such as a microprocessor, memory, and communication interface. It is also called a chip card or integrated circuit card. It has the ability to store and process data and is usually used for applications such as security authentication, storage of personal information, payment, access control, and identity verification. Smart card production involves the entire process of designing, manufacturing, and personalizing smart cards, including chip selection, card design, production process, testing, personalized programming, and application deployment. In smart card production, the chip that is suitable for specific application requirements is first selected, and the card structure and function are designed. Subsequently, the chip and card material are combined through processes such as printing, melting, and lamination, and necessary processing and testing are performed. Finally, according to customer needs, the smart card is personalized, including writing specific applications, keys and personal information, etc., to give the smart card specific functions and security. Smart card polishing is a key step in the smart card production process. It involves fine processing of the smart card surface to ensure that the card's appearance quality and functional performance meet the requirements. Through polishing, the smart card surface can be specially treated, such as polishing, sandblasting or laser engraving, etc., to achieve different appearance effects and functional requirements, such as improving anti-counterfeiting performance and enhancing wear resistance.

[0003] At present, the existing low-energy consumption smart card production and polishing devices on the market have the following defects: the debris generated during polishing is not easy to collect and reuse, which can reduce the waste of raw materials and improve the efficiency of resource utilization.

[0004] Therefore, it is necessary to invent a low-energy consumption smart card production polishing device to solve the above problems. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] The technical problem solved by the utility model is to provide a low-energy smart card production and grinding device which is highly practical, can be simply operated and has a relatively simple structure, thereby solving the problem in the above-mentioned background technology that it is not easy to collect and reuse the debris generated during grinding.

[0007] (II) Technical solution

[0008] To achieve the above objectives, the utility model is implemented through the following technical solutions: a low-energy smart card production and polishing device, including a workbench, a collection groove is provided on the surface of the workbench, a drainage hole is provided inside the collection groove, placement grooves are provided on both sides of the surface of the collection groove, a collecting mechanism is plugged into the placement groove, the collecting mechanism includes a filter screen plugged into the placement groove, two groups of lifting handles are fixedly connected to the surface of the filter screen, a motor box is threadedly connected to one side of the workbench, a rotating mechanism is fixedly connected to the inside of the motor box, the rotating mechanism includes a servo motor fixedly connected to the inside of the motor box, the output end of the servo motor is splined with a transmission rod, one end of the rotating mechanism is fixedly connected to a rotating column, and one end of the rotating column is fixedly connected to a clamping Mechanism, the clamping mechanism includes a hydraulic rod A fixedly connected to one end of a rotating column, one end of the hydraulic rod A is rotatably connected to two groups of rotating rods, one end of the rotating rod is rotatably connected to a clamping head, the top surface of the clamping head is rotatably connected to an extension rod, one end of the extension rod is rotatably connected to a support block, the support block is fixedly connected to the surface of the hydraulic rod A, a grinding piece is installed on one side of the clamping mechanism, one side of the workbench is fixedly connected to a water tank, one side of the water tank is connected to a cleaning mechanism through a hose, the cleaning mechanism includes a water pump connected to one side of the water tank through a hose, the output end of the water pump is connected to a circulation pipe through a hose, the bottom of the circulation pipe is connected to a nozzle, the top of the circulation pipe is rotatably connected to a universal joint, and a wastewater tank is placed at the bottom of the workbench.

[0009] As a further solution of the utility model, a baffle is fixedly connected to the edge of one side of the top surface of the workbench, and a hydraulic cylinder is fixedly connected to the top of the baffle.

[0010] As a further solution of the utility model, the output end of the hydraulic cylinder is fixedly connected with a connecting plate, and the surface of the connecting plate is fixedly connected with two groups of positioning rods.

[0011] As a further solution of the utility model, a hydraulic rod B is fixedly connected to one side of the connecting plate, and a laser generator is fixedly connected to one side of the hydraulic rod B.

[0012] As a further solution of the utility model, one side of the laser generator is electrically connected to a laser head via a power line, and the laser head is fixedly connected to the bottom of the laser generator.

[0013] As a further solution of the utility model, an observation window is provided on the surface of the water tank, and a water inlet is provided on the top of the water tank.

[0014] As a further solution of the utility model, four groups of threaded holes are provided on the surfaces of the motor box and the workbench, and bolts are connected to the internal threads of the threaded holes.

[0015] (III) Beneficial effects

[0016] The utility model provides a low-energy consumption smart card production and polishing device, which has the following beneficial effects:

[0017] 1. The low-energy smart card production and polishing device, through the setting of the collecting mechanism and the cleaning mechanism, during the polishing, the waste generated will fall into the filter net inside the collection tank directly below, and the filter net is plugged into the collection tank, and two sets of lifting handles are arranged on the surface of the filter net, and the filter net can be taken out from the collection tank, which is convenient for collecting and reusing the waste materials, thereby improving the utilization rate of the raw materials, and a water tank is arranged on one side of the workbench, and the water source inside the water tank is transported to the inside of the nozzle through the water pump on the top of the water tank, and then the position of the flow pipe on the top of the nozzle inside the universal joint is adjusted to control the spraying angle of the bottom nozzle, so that the debris remaining on the surface of the polished part can be cleaned, reducing the manual cleaning work of the staff, saving time and labor costs, and improving production efficiency.

[0018] 2. The low-energy smart card production polishing device, through the setting of the rotating mechanism and the clamping mechanism, places the polishing workpiece in the middle of the two groups of clamping heads during polishing, and then starts the hydraulic rod A on one side. The hydraulic rod A contracts and drives the two groups of rotating columns at one end to rotate, so that the clamping head on one side of the rotating column clamps and fixes the polishing workpiece placed in the middle. After the polishing of one side is completed, the servo motor on one side can be started, and the servo motor drives the rotating rod on one side to rotate. The polishing workpiece on the clamping head rotates together with the rotating rod on one side, so that the polishing workpiece can be turned over without manual operation by personnel, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the rotating mechanism of the utility model;

[0021] Figure 3 This is a schematic diagram of the cleaning mechanism structure of the utility model;

[0022] Figure 4 It is a schematic diagram of the structure of the collection mechanism of the utility model.

[0023] In the figure: 1. workbench; 2. collecting mechanism; 201. filter screen; 202. lifting handle; 3. motor box; 4. rotating mechanism; 401. servo motor; 402. transmission rod; 5. rotating column; 6. clamping mechanism; 601. hydraulic rod A; 602. rotating rod; 603. clamping head; 604. extension rod; 605. support block; 7. grinding part; 8. water tank; 9. cleaning mechanism; 901. water pump; 902. circulation pipe; 903. nozzle; 904. universal joint; 10. waste water tank; 11. baffle; 12. hydraulic cylinder; 13. connecting plate; 14. positioning rod; 15. hydraulic rod B; 16. laser generator; 17. laser head; 18. water inlet; 19. bolt. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figures 1 to 4The utility model provides a technical solution: a low-energy consumption smart card production and polishing device, including a workbench 1, a collecting groove is provided on the surface of the workbench 1, a drainage hole is provided inside the collecting groove, placement grooves are provided on both sides of the surface of the collecting groove, and a collecting mechanism 2 is plugged into the placement groove. Through the arrangement of the collecting mechanism 2 and the cleaning mechanism 9, the manual cleaning work of the staff is reduced, time and labor costs are saved, and production efficiency is improved. The collecting mechanism 2 includes a filter screen 201 plugged into the placement groove, and two groups of lifting handles 202 are fixedly connected to the surface of the filter screen 201. A motor box 3 is threadedly connected to one side of the workbench 1, and a rotating mechanism 4 is fixedly connected to the inside of the motor box 3. The rotating mechanism 4 includes a servo motor 401 fixedly connected to the inside of the motor box 3, and the output end of the servo motor 401 is splined with a transmission rod 402. One end of the rotating mechanism 4 is fixedly connected to a rotating column 5, and one end of the rotating column 5 is fixedly connected to a clamping mechanism 6. Through the rotating mechanism 4 and the clamping The setting of the mechanism 6 does not require manual operation by personnel, which improves the practicality of the device. The clamping mechanism 6 includes a hydraulic rod A601 fixedly connected to one end of the rotating column 5, one end of the hydraulic rod A601 is rotatably connected to two groups of rotating rods 602, one end of the rotating rod 602 is rotatably connected to a clamping head 603, the top surface of the clamping head 603 is rotatably connected to an extension rod 604, one end of the extension rod 604 is rotatably connected to a support block 605, and the support block 605 is fixedly connected to the surface of the hydraulic rod A601. A grinding piece 7 is installed on one side of the clamping mechanism 6, a water tank 8 is fixedly connected to one side of the workbench 1, a cleaning mechanism 9 is connected to one side of the water tank 8 through a hose, the cleaning mechanism 9 includes a water pump 901 connected to one side of the water tank 8 through a hose, the output end of the water pump 901 is connected to a flow pipe 902 through a hose, the bottom of the flow pipe 902 is connected to a nozzle 903, the top of the flow pipe 902 is rotatably connected to a universal joint 904, and a waste water tank 10 is placed at the bottom of the workbench 1;

[0026] See also Figure 4 A baffle 11 is fixedly connected to the edge of one side of the top surface of the workbench 1, and a hydraulic cylinder 12 is fixedly connected to the top of the baffle 11;

[0027] See also Figure 4 The output end of the hydraulic cylinder 12 is fixedly connected with a connecting plate 13, and the surface of the connecting plate 13 is fixedly connected with two sets of positioning rods 14;

[0028] See also Figure 4 , a hydraulic rod B15 is fixedly connected to one side of the connecting plate 13, and a laser generator 16 is fixedly connected to one side of the hydraulic rod B15;

[0029] See also Figure 4 , one side of the laser generator 16 is electrically connected to a laser head 17 through a power line, and the laser head 17 is fixedly connected to the bottom of the laser generator 16;

[0030] See also Figure 3 An observation window is provided on the surface of the water tank 8 , and a water inlet 18 is provided on the top of the water tank 8 .

[0031] See also Figure 3 The surfaces of the motor box 3 and the workbench 1 are both provided with four groups of threaded holes, and the internal threads of the threaded holes are connected with bolts 19.

[0032] In the utility model, the working steps of the device are as follows:

[0033] The first step: during grinding, the waste generated will fall onto the filter 201 inside the collection tank directly below, and the filter 201 is plugged into the collection tank. Two sets of lifting handles 202 are provided on the surface of the filter 201, and the filter 201 can be taken out from the collection tank, which is convenient for collecting and reusing the waste, thereby improving the utilization rate of the raw materials. A water tank 8 is provided on one side of the workbench 1, and the water source inside the water tank 8 is transported to the inside of the nozzle 903 through the water pump 901 on the top of the water tank 8. The position of the top flow pipe 902 of the nozzle 903 inside the universal joint 904 is then adjusted to control the spraying angle of the bottom nozzle 903, so that the debris remaining on the surface of the grinding piece 7 can be cleaned;

[0034] The second step: when grinding, place the grinding piece 7 in the middle of the two groups of clamping heads 603, and then start the hydraulic rod A601 on one side. The hydraulic rod A601 contracts and drives the two groups of rotating rods 602 at one end to rotate, so that the clamping head 603 on one side of the rotating rod 602 clamps and fixes the grinding piece 7 placed in the middle. After the grinding of one side is completed, the servo motor 401 on one side can be started. The servo motor 401 drives the rotating column 5 on one side to rotate, and the grinding piece 7 on the clamping head 603 rotates with the rotating column 5 on one side, so that the grinding piece 7 can be turned over.

[0035] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;

[0036] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A low-energy consumption smart card production and polishing device, comprising a workbench (1), characterized in that: The surface of the workbench (1) is provided with a collecting groove, the interior of the collecting groove is provided with a drainage hole, the surface of the collecting groove is provided with placement grooves on both sides, the interior of the placement groove is plugged with a collecting mechanism (2), the collecting mechanism (2) comprises a filter screen (201) plugged into the interior of the placement groove, the surface of the filter screen (201) is fixedly connected with two groups of lifting handles (202), one side of the workbench (1) is threadedly connected with a motor box (3), the interior of the motor box (3) is fixedly connected with a rotating mechanism (4), the rotating mechanism (4) comprises a servo motor (401) fixedly connected to the interior of the motor box (3), the output end of the servo motor (401) is splined with a transmission rod (402), one end of the rotating mechanism (4) is fixedly connected with a rotating column (5), one end of the rotating column (5) is fixedly connected with a clamping mechanism (6), the clamping mechanism (6) comprises a hydraulic rod A (601) fixedly connected to one end of the rotating column (5), one end of the hydraulic rod A (601) Two groups of rotating rods (602) are rotatably connected, one end of the rotating rod (602) is rotatably connected to a clamping head (603), the top surface of the clamping head (603) is rotatably connected to an extension rod (604), one end of the extension rod (604) is rotatably connected to a support block (605), and the support block (605) is fixedly connected to the surface of the hydraulic rod A (601), a grinding piece (7) is installed on one side of the clamping mechanism (6), and a water tank (8) is fixedly connected to one side of the workbench (1). A cleaning mechanism (9) is connected to one side of the water tank (8) via a hose, and the cleaning mechanism (9) comprises a water pump (901) connected to one side of the water tank (8) via a hose, an output end of the water pump (901) is connected to a flow pipe (902) via a hose, a nozzle (903) is connected to the bottom of the flow pipe (902), and a universal joint (904) is rotatably connected to the top of the flow pipe (902), and a waste water tank (10) is placed at the bottom of the workbench (1).

2. A low-energy consumption smart card production and polishing device according to claim 1, characterized in that: A baffle (11) is fixedly connected to the edge of one side of the top surface of the workbench (1), and a hydraulic cylinder (12) is fixedly connected to the top of the baffle (11).

3. A low-energy consumption smart card production and polishing device according to claim 2, characterized in that: The output end of the hydraulic cylinder (12) is fixedly connected to a connecting plate (13), and the surface of the connecting plate (13) is fixedly connected to two groups of positioning rods (14).

4. A low-energy consumption smart card production and polishing device according to claim 3, characterized in that: A hydraulic rod B (15) is fixedly connected to one side of the connecting plate (13), and a laser generator (16) is fixedly connected to one side of the hydraulic rod B (15).

5. A low-energy consumption smart card production and polishing device according to claim 4, characterized in that: One side of the laser generator (16) is electrically connected to a laser head (17) via a power line, and the laser head (17) is fixedly connected to the bottom of the laser generator (16).

6. A low-energy consumption smart card production and polishing device according to claim 1, characterized in that: An observation window is provided on the surface of the water tank (8), and a water inlet (18) is provided on the top of the water tank (8).

7. A low-energy consumption smart card production and polishing device according to claim 1, characterized in that: The surfaces of the motor box (3) and the workbench (1) are each provided with four groups of threaded holes, and the internal threads of the threaded holes are connected with bolts (19).

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