Forging shot blasting equipment
By designing the base plate, filter plate and related structures in the forged shot blasting equipment, the downtime and labor cost problems when replacing the filter plate is solved, the rapid replacement and efficient operation of the equipment are achieved, and the production efficiency and applicability are improved.
Patent Information
- Application Number
- CN202420659115.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-04-02
AI Technical Summary
The existing forging shot blasting equipment increases labor costs and downtime when replacing filter plates, reducing production efficiency.
A structure including a base plate, a filter plate, a handle, a pull rod, a sliding plate, a connecting rod, a rotating rod, a special-shaped hole, a sliding hole and a strong spring are designed. The rapid replacement of the filter plate is achieved through the mutual cooperation of these components, reducing the Equipment downtime.
It realizes rapid replacement of filter plates, ensures long-term stable operation of equipment, improves production efficiency, reduces production costs, and enhances the applicability and flexibility of equipment.
Smart Images
Figure CN222289845U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shot blasting equipment, in particular to a forging shot blasting equipment. Background Art
[0002] Forging is a metal processing process that applies pressure to metal materials to cause them to undergo plastic deformation and obtain the desired shape. Shot blasting equipment has important application significance in the forging industry. It can provide a clean, smooth and uniform surface for forged workpieces, improve surface quality and workpiece performance, thereby meeting customer needs and improving production efficiency and economy.
[0003] After searching, the Chinese patent announcement number is: CN219685114U. The utility model relates to the technical field of shot blasting equipment, and discloses a forging shot blasting equipment, including a shot blasting machine box, one side of the shot blasting machine box is fixedly connected to a shot blasting box, the inner wall of the shot blasting machine box is fixedly intercepted with a guide slide, the outer surface of the guide slide is sleeved with a bottom slide, the top of the bottom slide is provided with a swivel seat, and the top of the swivel seat is fixedly connected with a support seat. The utility model has the following advantages and effects: the bottom of the main rod is provided with a stable support by the support seat, and the bottom slide seat is pushed to slide outside the guide slide until the support seat is moved to the inside of the shot blasting machine box, and the sealing door is closed to seal the shot blasting machine box. When the shot blaster inside the shot blasting box is started to start the shot blasting forging operation, the motor is started to drive the rotating shaft to drive the swivel seat to rotate, thereby driving the support seat and the main rod to rotate, and then the hanging rod and the workpiece outside it can automatically change the angle while shot blasting.
[0004] Although the description of the above patent mentioned that "through the coordinated arrangement among the shot blasting machine case 1, the shot blasting box 2, the guide slide 3, the bottom slide 4, the swivel seat 5, the support seat 6, the main rod 7, the hanging rod 8, the rotating shaft 9, the motor 10 and the sealing door 11, the device can be used when the staff hangs the workpiece to be forged on the outside of the hanging rod 8, provides stable support to the bottom of the main rod 7 through the support seat 6, and pushes the bottom slide 4 to slide on the outside of the guide slide 3 until the support seat 6 is moved to the inside of the shot blasting machine case 1, closes the sealing door 11 to seal the shot blasting machine case 1, and when the shot blasting machine inside the shot blasting box 2 is started to start the shot blasting forging operation, the motor 10 is started to make the rotating shaft 9 drive the swivel seat 5 to rotate , thereby driving the support seat 6 and the main rod 7 to rotate, and then the hanging rod 8 and the workpiece outside it can automatically change angles during shot blasting cleaning, making the cleaning more comprehensive, improving the forging effect and the workpiece forging efficiency. "However, in the working process of the shot blasting equipment, the high-speed moving shot blasting particles will hit the surface of the filter plate, which will cause wear and impact damage to the particles and damage the surface of the filter plate. At this time, the filter screen must be replaced. Most of the replacements are done by the staff using tools to tighten the bolts and nuts, and then replace the filter screen. This not only increases the labor cost, but also increases the overall downtime and reduces the production efficiency of the overall device. For this reason, a forging shot blasting equipment is proposed to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art, and to propose a forging shot blasting equipment, aiming to improve the problem in the prior art that the filter plate needs to be replaced, which increases labor costs and downtime, and then reduces the production efficiency of the overall device.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a forging shot blasting equipment, comprising a base plate, a filter plate is slidably connected inside the base plate, a handle is fixedly connected to the front side of the filter plate, a pulling rod is slidably connected inside the handle, a rear end of the pulling rod is fixedly connected to a sliding plate, two connecting rods 1 are rotatably connected inside the rear side of the sliding plate, a rotating rod is rotatably connected to the rear side of the connecting rod 1, a connecting rod 2 is rotatably connected to the outside of the rotating rod, a special-shaped hole is opened inside the filter plate, a sliding hole is opened inside the special-shaped hole, two strong springs are arranged inside the special-shaped hole, a shot blasting chamber is fixedly connected to the top of the base plate, a motor is fixedly connected to the top of the shot blasting chamber, a shot blasting assembly is fixedly connected to the driving end of the motor, and a accommodating plate is fixedly connected to the middle part of the top of the shot blasting chamber.
[0007] Furthermore, a plurality of hooks are fixedly connected inside the shot blasting chamber, a chain is fixedly connected to the bottom end of the hook, a bearing plate is fixedly connected to the bottom end of the plurality of chains, and a plurality of through holes are opened inside the bottom end of the bearing plate.
[0008] Furthermore, the shot blasting assembly includes a rotating column, a plurality of arc blocks are fixedly connected to the outside of the rotating column, the left side of the rotating column is fixedly connected to the driving end of the motor, and the left and right sides of the rotating column are respectively rotatably connected to the left and right sides inside the containing plate.
[0009] Furthermore, the outside of the pulling rod is slidably connected to the front inner wall of the filter plate, and the outside of the sliding plate is slidably connected to the inside of the special-shaped hole.
[0010] Furthermore, the outer portion of the rotating rod is movably connected to the inner portion of the sliding hole, and the outer middle end of the second connecting rod is rotatably connected to the inner portion of the special-shaped hole.
[0011] Furthermore, the ends of the two connecting rods 2 that are far away are respectively engaged with the upper and lower sides of the interior of the bottom plate, and the front end of the pulling rod is fixedly connected to the pulling plate.
[0012] Furthermore, one end of the strong spring is fixedly connected to one side of the sliding plate, and the other end of the strong spring is fixedly connected to one side inside the special-shaped hole.
[0013] Furthermore, a feeding pipe is fixedly connected to the top of the containing plate, a switch door is rotatably connected to the front end of the shot blasting chamber, and a feeding pipe is fixedly connected to the bottom end of the bottom plate.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, through the cooperation of the pulling rod, the sliding plate, the connecting rod 1, the rotating rod, the connecting rod 2, the special-shaped hole, the sliding hole, the strong spring, the pulling plate and other structures, the filter plate can be quickly replaced, which can reduce the equipment downtime and ensure the long-term stable operation of the equipment. The continuous operation of the production line can improve production efficiency, reduce production costs and improve economic benefits.
[0016] 2. In the utility model, by the mutual cooperation of the hook, chain, load-bearing plate, through hole and other structures, shot blasting of parts of different sizes is realized. The ability to process parts of different sizes means that the equipment has a wider range of applicability and flexibility. The production line may involve parts of different shapes and sizes. The equipment can adapt to this diversity, reduce the need for process adjustment, and improve the flexibility of the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1A three-dimensional diagram of a forging shot blasting device proposed by the utility model;
[0018] Figure 2 This is a schematic diagram of the bottom plate structure of a forging shot blasting device proposed by the utility model;
[0019] Figure 3 This is a schematic diagram of the filter plate structure of a forging shot blasting device proposed by the utility model;
[0020] Figure 4 The utility model provides a schematic diagram of a receiving plate structure of a forging shot blasting device.
[0021] Legend:
[0022] 1. Bottom plate; 2. Filter plate; 3. Handle; 4. Pull rod; 5. Sliding plate; 6. Connecting rod 1; 7. Rotating rod; 8. Connecting rod 2; 9. Special-shaped hole; 10. Sliding hole; 11. Strong spring; 12. Pulling plate; 13. Shot blasting chamber; 14. Motor; 15. Rotating column; 16. Arc block; 17. Receiving plate; 18. Feeding pipe; 19. Opening and closing door; 20. Hook; 21. Chain; 22. Loading plate; 23. Through hole; 24. Feeding pipe. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Reference Figure 1 - Figure 3The utility model provides an embodiment of a forged shot blasting device, including a bottom plate 1, which is the foundation of the entire device and provides support and stability. The bottom plate 1 is internally slidably connected to a filter plate 2 for filtering and processing materials. The front side of the filter plate 2 is fixedly connected to a handle 3 for controlling the movement of the filter plate 2. The handle 3 is internally slidably connected to a pull rod 4 for controlling the position and movement of the filter plate 2. The outside of the pull rod 4 is slidably connected to the front inner wall of the filter plate 2. The rear end of the pull rod 4 is fixedly connected to a sliding plate 5. This design is used to connect the subsequent structure. The rear side of the sliding plate 5 is internally rotatably connected to two connecting rods 6. This rod is used to transmit the force when the sliding plate 5 moves. The rear side of the connecting rod 6 is rotatably connected to a rotating rod 7 for rotating the connecting rod 6. The outside of the rod 7 is rotatably connected to a connecting rod 8, and the far ends of the two connecting rods 8 are respectively engaged with the upper and lower sides of the inside of the bottom plate 1. A special-shaped hole 9 is provided inside the filter plate 2 to accommodate other components. The outside of the sliding plate 5 is slidably connected to the inside of the special-shaped hole 9, and the external middle end of the connecting rod 8 is rotatably connected to the inside of the special-shaped hole 9. A sliding hole 10 is provided inside the special-shaped hole 9. The outside of the rotating rod 7 is movably connected to the inside of the sliding hole 10. Two strong springs 11 are arranged inside the special-shaped hole 9 to provide elastic support. The other end of the strong spring 11 is fixedly connected to one side of the inside of the special-shaped hole 9, and one end of the strong spring 11 is fixedly connected to one side of the sliding plate 5. The front end of the pulling rod 4 is fixedly connected to a pulling plate 12 for driving the operation of the pulling rod 4.
[0025] Reference Figure 1 and Figure 3 A shot blasting chamber 13 is fixedly connected to the top of the base plate 1 for accommodating materials required for the shot blasting operation. A motor 14 is fixedly connected to the top of the shot blasting chamber 13 for providing power to drive the shot blasting assembly. The driving end of the motor 14 is fixedly connected to the shot blasting assembly. The shot blasting assembly includes a rotating column 15. A plurality of arc blocks 16 are fixedly connected to the outside of the rotating column 15. The left side of the rotating column 15 is fixedly connected to the driving end of the motor 14. The left and right sides of the rotating column 15 are rotatably connected to the left and right sides of the inside of the accommodating plate 17 respectively.
[0026] Reference Figure 2 - Figure 4A receiving plate 17 is fixedly connected to the middle of the top of the shot blasting chamber 13. This design is used to carry and project shot blasting materials during the shot blasting process. A feeding pipe 18 is fixedly connected to the top of the receiving plate 17 for inputting materials into the shot blasting chamber 13 for use in the shot blasting process. A switch door 19 is rotatably connected to the front end of the shot blasting chamber 13 for controlling the switch of the shot blasting chamber 13. A plurality of hooks 20 are fixedly connected inside the shot blasting chamber 13 for hanging chains 21 and other devices to support material handling during the shot blasting process. A chain 21 is fixedly connected to the bottom end of the hook 20, and a bearing plate 22 is fixedly connected to the bottom end of the bearing plate 22. A plurality of through holes 23 are opened inside the bottom end of the bearing plate 22, and a discharge pipe 24 is fixedly connected to the bottom end of the bottom plate 1.
[0027] Working principle: first hang the chain 21 on the hook 20, then suspend the carrier plate 22 under the fixation of the chain 21, then start the motor 14, drive the rotating column 15 to move under the movement of the motor 14, then drive the arc block 16 to move under the movement of the rotating column 15, then under the movement of the arc block 16, the particles in the feed pipe 18 are thrown into the inside of the shot blasting chamber 13, and the parts on the carrier plate 22 are thrown, and then the thrown particles will flow from the through hole 23 to the top of the filter plate 2, and then fall from the filter hole on the filter plate 2 to the discharge pipe 24, and then fall out from the discharge pipe 24, and then Then pull the pulling plate 12, and the sliding plate 5 is driven to move under the pulling of the pulling plate 12, and the strong spring 11 is contracted under the movement of the sliding plate 5, and then a rebound force is generated under the contraction of the strong spring 11, and this rebound force provides the force for subsequent engagement, and then the movement of the sliding plate 5 also drives the connecting rod 6 to move, and the movement of the connecting rod 1 6 drives the rotating rod 7 to move inside the sliding hole 10, and then the movement of the rotating rod 7 drives the connecting rod 2 8 to move inside the special-shaped hole 9, and then separates from the hole on the bottom plate 1, and at this time pull the handle 3 to pull out the filter plate 2, and then replace it.
[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A forging shot blasting device, comprising a base plate (1), characterized in that: The bottom plate (1) is internally slidably connected to a filter plate (2), the front side of the filter plate (2) is fixedly connected to a handle (3), the handle (3) is internally slidably connected to a pull rod (4), the rear end of the pull rod (4) is fixedly connected to a sliding plate (5), the rear side of the sliding plate (5) is internally rotatably connected to two first connecting rods (6), the rear side of the first connecting rod (6) is rotatably connected to a rotating rod (7), and the outside of the rotating rod (7) is rotatably connected to a second connecting rod (8). The filter plate (2) is provided with a special-shaped hole (9) inside, the special-shaped hole (9) is provided with a sliding hole (10) inside, two strong springs (11) are arranged inside the special-shaped hole (9), the top end of the bottom plate (1) is fixedly connected to a shot blasting chamber (13), the top end of the shot blasting chamber (13) is fixedly connected to a motor (14), the driving end of the motor (14) is fixedly connected to a shot blasting assembly, and the middle part of the top end of the shot blasting chamber (13) is fixedly connected to a receiving plate (17).
2. A forging shot blasting equipment according to claim 1, characterized in that: A plurality of hooks (20) are fixedly connected inside the shot blasting chamber (13), a chain (21) is fixedly connected to the bottom end of the hook (20), a bearing plate (22) is fixedly connected to the bottom end of the plurality of chains (21), and a plurality of through holes (23) are provided inside the bottom end of the bearing plate (22).
3. A forging shot blasting equipment according to claim 1, characterized in that: The shot blasting assembly comprises a rotating column (15), a plurality of arc blocks (16) are fixedly connected to the outside of the rotating column (15), the left side of the rotating column (15) is fixedly connected to the driving end of the motor (14), and the left and right sides of the rotating column (15) are rotatably connected to the left and right sides inside the accommodating plate (17) respectively.
4. A forging shot blasting equipment according to claim 1, characterized in that: The outside of the pulling rod (4) is slidably connected to the front inner wall of the filter plate (2), and the outside of the sliding plate (5) is slidably connected to the inside of the special-shaped hole (9).
5. A forging shot blasting equipment according to claim 1, characterized in that: The outer portion of the rotating rod (7) is movably connected to the inner portion of the sliding hole (10), and the outer middle end of the second connecting rod (8) is rotatably connected to the inner portion of the special-shaped hole (9).
6. A forging shot blasting equipment according to claim 1, characterized in that: The ends of the two connecting rods (8) that are far away are respectively engaged with the upper and lower sides of the interior of the bottom plate (1), and the front end of the pulling rod (4) is fixedly connected to a pulling plate (12).
7. A forging shot blasting equipment according to claim 1, characterized in that: One end of the strong spring (11) is fixedly connected to one side of the sliding plate (5), and the other end of the strong spring (11) is fixedly connected to one side inside the special-shaped hole (9).
8. A forging shot blasting equipment according to claim 1, characterized in that: The top end of the containing plate (17) is fixedly connected to a feeding pipe (18), the front end of the shot blasting chamber (13) is rotatably connected to a switch door (19), and the bottom end of the bottom plate (1) is fixedly connected to a feeding pipe (24).