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140results about How to "Guaranteed processing stability" patented technology

Electric spark machining stability and energy consumption state optimization decision-making system and method based on deep learning

The invention discloses an electric spark machining stability and energy consumption state optimization decision-making platform based on deep learning. A characteristic screening method is used for excavating and analyzing electric spark machining data, and machining stability and energy consumption state optimization indexes are obtained; a K-medoids algorithm is used for clustering the optimization indexes, the machining stability and energy consumption state distribution condition is obtained, and a stable machining state database and an energy-saving discharge state database are built; historical electric spark machining data are used for training LSTM recurrent neural network deep learning to obtain the real-time electric spark machining state predication value, in combination with statistics characteristic value of the optimization indexes, when it is judged that the current state is the non-normal machining state, the machining stability and energy consumption state is subjected to multi-target optimization, the stability-energy saving machining state comprehensive optimal target value is obtained, and the current machining parameter value is regulated. On the basis of thedeep learning, the stability-energy saving comprehensive optimal electric spark machining parameter optimization decision-making method is given, and electric spark machining runs in the stable and energy-saving state.
Owner:ZHENGZHOU UNIVERSITY OF LIGHT INDUSTRY

Rounding and sizing processing mould for pipe fittings

InactiveCN106424347AEnsure fit stabilityGuaranteed roundnessShaping toolsPipe fittingSizing
The invention relates to a rounding and sizing processing mould for pipe fittings. The rounding and sizing processing mould comprises a cap, an expanding core, mould pieces, a cover plate, a mould base and an expanding core base, wherein a ring-shaped cavity is arranged on the top of the mould base; a mounting slot is formed in the bottom of the mould base; through holes are formed inside the cap and the expanding core; a drawbar is arranged in the through holes; an oil injecting hole is formed in the top of the drawbar; a regulating gasket is arranged in front of the expanding core base and the expanding core; edges of cross sections of the plurality of mould pieces are arc-shaped, and are on the same circle D; a first elastic ring is arranged between the outer walls of the mould pieces and the mould base; the inner walls of the mould pieces are in clearance fit with conical surfaces of the expanding core; second limiting slots are formed in the inner walls of the mould pieces; limiting slide blocks are arranged between the second limiting slots and first limiting slots; and second elastic rings are arranged in grooves of the plurality of the mould pieces. The rounding and sizing processing mould is precise in structure, is reasonable in design, is convenient to dismount and maintain, can be used for simultaneously carrying out sizing, rounding and processing on pipe fittings, is stable in sizing, rounding and processing quality, is convenient and quick in oil injecting and lubricating, and is beneficial for improving processing efficiency and prolonging the service life of the mould.
Owner:ZHENJIANG HENGYUAN AUTOMOBILE COMPONENTS

Environmental self-lubricating wear-resistant copper alloy and preparation method thereof

ActiveCN103849794AWith environment-friendly functionHigh strengthMisch metalPhysical field
The invention discloses environmental self-lubricating wear-resistant copper alloy, comprising the following components by mass percent: 5-13% of Sn, 2-9% of Ni and/or Co, 2-11% of Bi, 0.05-0.3% of Zr, 0.05-0.5% of RE, the balance of Cu and inevitable impurities, wherein the content of the impurity is smaller than or equal to 0.3%, the RE is Ce-La misch metal. Meanwhile, the preparation method of the environmental self-lubricating wear-resistant copper alloy is disclosed. The environmental self-lubricating wear-resistant copper alloy has the advantages that the conventional wear-resistant copper alloy containing lead is replaced, and the environmental self-lubricating wear-resistant copper alloy is the wear-resistant copper alloy material with environment-friendly and self-lubricating effects. The alloy solidification molding process is interfered by adopting a strong pulsed electromagnetic physical field in the manufacturing process, the as-cast segregation and loosening of the obtained environmental self-lubricating wear-resistant copper alloy are significantly reduced, the alloy is fine and even in as-cast structure, and high in density, the hardness of the molded casting is greater than 70HB, the tensile strength is greater than 230MPa, and the alloy density is greater than 8.7g/cm<3>. The environmental self-lubricating wear-resistant copper alloy has good overall performance, the preparation method is good in stability, and low in cost, the preparation process is green and free of pollution, and industrialization is easily achieved.
Owner:镇江金鑫有色合金有限公司 +2

Hypoid gear rotary forging processing device and method for processing hypoid gear

The invention relates to a hypoid gear rotary forging processing device and a method for processing a hypoid gear, comprising a rotary forging head which is arranged on a machine tool spindle and rotates around the machine tool spindle and at the same time around the self-axis of the rotary forging head, and the included angle between the axis of the machine tool spindle and the rotation axis of the rotary forging head is 2-15 degrees; a rotating table for arranging a gear to be processed is arranged on a machine tool workbench during processing, the axis of the rotating table and the axis of the gear to be processed are overlapped, so that the rotating table can be used for accurate indexing so as to process each tooth of the gear to be processed, and the included angle between the rotating axis of the rotating table and the machine tool spindle is the complementary angle of the root angle of the gear to be processed; and a tooth profile mold is arranged on the rotary forging head, and is provided with an annual rotating body which is formed by a trapezoid cross section matched with the tooth profile of the gear to be processed in a way of rotating around the rotation axis of the rotary forging head for one circle. The processing device and method provided by the invention are suitable for processing the hypoid gear, the needed rotary forging driving force is small, the impact to the device is small, and the precision stability of the device during processing is improved.
Owner:HENAN UNIV OF SCI & TECH

Device for assisting in laser drilling with rotating electric field

The invention discloses a device for assisting in laser drilling with a rotating electric field. N pairs of iron cores are distributed along the circumference of a laser head uniformly at intervals, the upper and lower ends of each iron core are respectively hinged to a connecting rod and a supporting rod fastened at the lower end of the laser head, the other end of each connecting rod is hinged to a guide sleeve, the guide sleeve sleeves the outer wall of a guide pillar coaxially fixed on the laser head, the upper end of the guide sleeve is connected with a hydraulic cylinder fixed on the upper end of the laser head, the guide sleeve can move up and down along the guide pillar, N pairs of coil windings respectively sleeve the N pairs of iron cores and are connected with a controller, N pairs of electroplates are respectively fixed on the lower end of the laser head through N pairs of electroplate supports, the N pairs of electroplates are located on the same plane and each electroplate is located at the central position of an included angle formed by two corresponding adjacent coil windings, and the electroplates of which the surfaces are coated with insulated layers are connected with the controller through conducting wires. According to the device, the drilling efficiency can be improved, and the device is applicable to laser drilling processing on all materials.
Owner:JIANGSU UNIV

Ultrasonic-vibration surface-enhanced and finishing processing device with electric-contact heating assistance

The invention discloses an ultrasonic-vibration surface-enhanced and finishing processing device with electric-contact heating assistance. The ultrasonic-vibration surface-enhanced and finishing processing device comprises an electric brush, a main shaft, a guide line, an arc-extinguishing device, a power supply, an ultrasonic-vibration generation device, a workpiece and a chuck, wherein a knife head of the ultrasonic generation device, the power supply, the arc-extinguishing device, the electric brush sheathed on the main shaft, the main shaft, the chuck and the workpiece are connected in sequence and in series to form a conducting loop; current generated in the conducting loop is utilized to enable a material of the contact part between the surface of the workpiece and the knife head to generate joule heat for instantaneous warming and softening, and by combination of ultrasonic vibration, finishing processing, surface enhancement, fine-grain enhancement and residual stress elimination are realized. The invention also discloses an ultrasonic-vibration surface-enhanced and finishing processing method with the electric-contact heating assistance utilizing the device. The ultrasonic-vibration surface-enhanced and finishing processing device and method disclosed by the invention have the advantages that the structure is simple, the precise finishing processing and surface enhancement of various conducting materials can be realized, the quality of the processed surface can be improved, the surface roughness is reduced, the surface residual stress can be eliminated, and the ultrasonic vibration also can play a role in enhancing fine grains of the material of the surface of the workpiece.
Owner:SHANDONG UNIV

Ultrasonic vibration auxiliary micro-electrochemical electrical discharge wire-cutting machining method and device

InactiveCN105269094AIncrease the maximum lengthImprove update processElectrolysisDrive wheel
The invention belongs to the field of combined micro-machining and relates to an ultrasonic vibration auxiliary micro-electrochemical electrical discharge wire-cutting machining method and device for non-conductive hard and brittle material machining. The machining method comprises the steps that ultrasonic vibration is utilized for exciting a workpiece in the axial direction of an electrode wire, the electrode wire and an auxiliary electrode are subjected to an electrolytic reaction in an electrolytic solution so that hydrogen gas is separated out around the electrode wire, and then a gas film is formed so that the electrode wire and the electrolytic solution can be insulated. The machining device comprises a machine tool bed, an electrolysis-electrical discharge wire cutting device, an ultrasonic vibration unit and a workbench. A wire storage cylinder, a driving wheel, a tensioning device and a guide wheel support are arranged on the machine tool bed. The electrolysis-electrical discharge wire cutting device comprises a clamping device for fixing the workpiece, the workpiece, a main shaft, a wire driving device, the electrode wire, a working solution box containing the electrolytic solution, an auxiliary electrode and an electrolysis-electrical discharge power source. The auxiliary electrode is connected with a positive electrode of the electrolysis-electrical discharge power source. The electrode wire is connected with a negative electrode through an external wire feeding device. According to the method and device, implementation is easy, the production cost is lowered while the precision and efficiency are ensured, and the method and device can be widely applied to micro-machining of various non-conductive hard and brittle materials.
Owner:SHANDONG UNIV

PPC/PLA/PBAT blend modified biodegradable resin prepared with chain extender and preparation method thereof

The invention discloses a PPC/PLA/PBAT blend modified biodegradable resin prepared with a chain extender. The PPC/PLA/PBAT blend modified biodegradable resin is prepared from the following raw materials by weight: 25-30 parts of PPC; 40-50 parts of PLA; 25-30 parts of PBAT; and 0.3-0.8 part of a chain extender KL-E. The invention also discloses a preparation method of the resin. The chain extenderis added during blending to play a modification role during chain extension, thus improving the material compatibility. The method adopts a two-step process, firstly PPC and PBAT are subjected to blending granulation in a twin-screw extrusion granulator, then the obtained blend is mixed with PLA particles, the chain extender KL-E is dissolved into an ethyl acetate solution, by means of spraying,the chain extender KL-E can be evenly distributed in the mixed particles of PLA and PPC/PBAT and increase the compatibility of the three, the small chain molecules and free molecules in the three canbe extended into macromolecular materials, thus eliminating the disadvantage of easy hydrolysis of aliphatic resin structurally, at the same time enhancing the melt strength of the three, and guaranteeing the processing stability.
Owner:NANJING WURUI BIODEGRADABLE NEW MATERIAL RES INST CO LTD

Collimator position and posture adjustment device and method for laser assisted milling

The invention belongs to the field of collimator position and posture adjustment, and particularly discloses a collimator position and posture adjustment device and method for laser assisted milling.The collimator position and posture adjustment device comprises a fixed supporting plate, a pair of parallel square slide rails, a U-shaped movable supporting back and a cross slide platform mechanism, wherein the pair of parallel square slide rails is installed on both sides of the fixed supporting plate, and two fixed supporting backs are correspondingly mounted at the ends, away from the fixedsupporting plate, of the two square slide rails; and the two fixed supporting backs are connected with the U-shaped movable supporting back in pivoted and rotating modes so as to form a rotary pair, the cross slide platform mechanism is mounted on the U-shaped movable supporting back, and a collimator is mounted on the cross slide platform mechanism. The method is performed by using the collimatorposition and posture adjustment device to achieve the adjustment of the laser incident angle, spot size, and the relative position between a laser spot and a tool. The collimator position and postureadjustment device can effectively adjust the position and posture of the collimator, has a compact overall structural layout, small size and small space occupation.
Owner:HUAZHONG UNIV OF SCI & TECH

Revolving body surface high boss electrolytic machining tool electrode assembly and electrolytic machining method

The invention provides a revolving body surface high boss electrolytic machining tool electrode assembly and an electrolytic machining method, and belongs to the technical field of electrolytic machining. The method is characterized in that the tool electrode assembly comprises a tool cathode, a first insulating cavity and a second insulating cavity; and the tool cathode is of a revolving body structure, the surface of the tool cathode is provided with a hollowed-out groove structure, and an opening of the groove structure is of a protruding guide circle structure; the outer side of the firstinsulating cavity is fixedly attached to the inner wall of the protruding guide circular structure, the side wall of the groove structure and the inner side plane of the tool cathode, and the other end of the first insulating cavity is of a tubular structure; the outer side corner of the second insulating cavity is in an arc transition, and the second insulating cavity is fixed in the first insulating cavity through a bottom mounting seat and forms an electrolyte flow channel with the first insulating cavity. According to the method, the electrolyte flowing from the side surface through a first electrolyte inlet can provide a stable flow field for the processing region at the revolving surface, and the electrolyte flowing from the inner side of the groove structure through a second electrolyte inlet can ensure the uniformity of the flow field of the machining region at the side wall of the boss, so that the electrolytic machining stability of the high boss on the surface of the revolving body is ensured.
Owner:NANJING UNIV OF AERONAUTICS & ASTRONAUTICS

Rapid clamping device for machining split grooves of oblique connecting rod of automobile by linear cutting

The invention discloses a rapid clamping device for machining split grooves of an oblique connecting rod of an automobile by linear cutting. The rapid clamping device comprises a horizontally arranged large bottom plate and a small bottom plate connected to the top surface of the large bottom plate; the top surface of the small bottom plate is connected to a small head hole positioning pin capable of abutting against the inner hole wall of a small head hole of the oblique connecting rod, and the edge of the large bottom plate is provided with a pair of large head hole positioning pins capable of abutting against the inner hole wall of a large head hole of the oblique connecting rod. Compared with the prior art, the technical solution of the invention has the advantages that by adjusting the position of positioning pin sliding blocks, the position of the large head hole of the oblique connecting rod can be fixed in advance, rapid and precise positioning can be realized, and consistency between the depths and perpendicularities of split grooves in the two sides can be ensured. By using the small head hole positioning pin and the large head hole positioning pins to limit and fix three positions of the oblique connecting rod, a rubber push block ensures positioning accuracy and stability in a machining process, such that the quality of the split grooves is higher. The small head hole positioning pin and the positioning pin sliding blocks can be moved, such that the rapid clamping device is suitable for clamping of the oblique connecting rods of various types, and thus has greater universality.
Owner:GUANGDONG UNIV OF TECH

Automatic-puncturing terminal crimping tin dipping machine

An automatic-puncturing terminal crimping tin dipping machine comprises a processing table, a terminal transfer device, a tin dipping device and a clamping device, wherein the terminal transfer deviceis arranged at a front side of the processing table, the tin dipping device and the clamping device are arranged at a left end and a right end of the processing table, a crimping device is arranged on the processing table, a line arrangement rack module is arranged at an outer side of the processing table, a stabilization block is arranged on the processing table, a peeling and twisting knife holder module is arranged below the processing table, the stabilization block is arranged right below the crimping device, a lower die cutting knife holder and a lower die terminal avoidance block are symmetrically arranged at the top of the stabilization block, an accommodating cavity is formed between the lower die cutting knife holder and the lower die terminal avoidance block and is used for placing a terminal, a tin furnace is arranged below the tin dipping device, the tin dipping device comprises a limitation block, a plurality of line through pipes and a power assembly, the plurality of line through pipes are arranged at the top of the limitation block along a straight line, and the power assembly is used for driving the limitation block to move in a cross way. By the automatic-puncturing terminal crimping tin dipping machine, a terminal line can be automatically dipped with tin instead of manual operation and is crimped with the terminal, the efficiency is improved, and meanwhile,body harm to a worker brought by manual operation is prevented.
Owner:傅炳荣

Computer case glass processing device with protection function

The computer case glass processing device with the protection function comprises a working platform, positioning frames, a processing plate and an anti-static processing plate; the positioning frames are fixed to the four corners of the top of the working platform, a cross rod is welded to the top of a telescopic column, a sliding groove is formed in the cross rod, a machining plate is slidably connected into the sliding groove, a cleaning box is fixed to the top of the machining plate, an anti-static machining plate is fixed to the bottom of the machining plate, a stretching frame is fixed to the back face of the working platform, a set of parallel clamps are installed at the top of the working platform, and the clamps are located on one side of the positioning frame. A series of elements are arranged, the device can be assisted in achieving longitudinal and transverse double-axis positioning in the machining process, synchronous cutting and grinding operation can be conducted on raw glass sheets, the machining efficiency of the device is improved, and the raw glass sheets can be subjected to antistatic film attaching machining, so that the invention has the antistatic function, and the use safety of the computer case is guaranteed.
Owner:东莞市信恒智能装备科技有限公司

Horizontal type finish milling machine

The invention discloses a horizontal type finish milling machine. Two sets of guide rails are arranged on the end face of a base; a worktable is located on the first set of guide rails, and a stand column is located on the second set of guide rails; the side wall of the stand column is provided with a planker which is connected with the stand column in a sliding manner; the end face, facing the worktable, of the planker is connected with a milling cutter by a main shaft; the first set of guide rails are vertical to the end face of the milling cutter; the second set of guide rails are parallel to the end face of the milling cutter; or the first set of guide rails are parallel to the end face of the milling cutter, and the second set of guide rails are vertical to the end face of the milling cutter. Compared with the prior art, the horizontal type finish milling machine disclosed by the invention has the advantages that the stand column slides along the guide rails and the sliding of a milling power head along the horizontal direction of a ram is replaced; and a condition that abrasion is generated when the milling power head slides along the ram is avoided, so that the machining precision and the stability of the horizontal type finish milling machine can be guaranteed.
Owner:湖南坤鼎数控科技有限公司

Method for machining bottle-shaped shaft of large pumped storage generator motor

ActiveCN111421308AReduce mistakesMeet the requirements of beating high precisionMagnetic circuit rotating partsNumerical controlEngineering
The invention discloses a method for machining a bottle-shaped shaft of a large pumped storage generator motor, and belongs to the technical field of motor shaft machining. The method is characterizedby comprising the following steps of a, boring a matching hole of the center of a large end and a transition connecting plate; b, turning an outer circle and a welding groove of the transition connecting plate, and assembling and welding the transition connecting plate into a shaft center hole in the large end of the bottle-shaped shaft; c, mounting a process dummy shaft at the large end of the bottle-shaped shaft; d, turning the process dummy shaft; e, on a working platform of a numerical control boring machine, erecting and installing the process dummy shaft to be parallel to the numericalcontrol boring machine by using angle iron, pressing a workpiece, checking by using a height gauge according to a line, pressing a gauge on the lower side surface of the machined groove by using a dial gauge, moving the machine tool away along an X axis, checking by using the height gauge according to the line, and machining a magnet yoke key groove to obtain a bottle-shaped shaft finished product. The chuck precision of a horizontal lathe does not affect the rotation center of the bottle-shaped shaft, the machining difficulty is reduced, the machining stability is guaranteed, the machining precision is improved, and machining operation is more convenient.
Owner:DONGFANG ELECTRIC MACHINERY

Method for machining fan-shaped plate outer circle by utilizing split base plate

The invention discloses a method for machining a fan-shaped plate outer circle by utilizing a split base plate. The method comprises the steps that a positioning body is combined on a main shaft, an upper lathe is positioned through inserting blocks which are arranged at the two ends, the two end faces of the positioning body are machined, the length size L of the installing space of fan-shaped plates is controlled in the range of +/-0.2mm, the two end faces of the positioning body are perpendicular to the axis of the main shaft, and the two end faces of the positioning body are parallel to each other. The four fan-shaped plates are arranged into the main shaft and are respectively clamped through the cooperation of two sets of clamps and jack screws, the base plate and the large ends of the fan-shaped plates are fixed through a tool base plate, and the small ends of the fan-shaped plates are connected with a shaft end baffle. A pull plate is connected with the base plate through a long screw rod but not held tightly, the planeness of the end face of the base plate is checked, and gaps between the two end faces of the base plate and the fan-shaped plates and between the two end faces of the base plate and the end face of the positioning body are rechecked. The long screw rod is held tightly, and the outer circle of the fan-shaped plates is machined. The method solves the problem that the positioning cannot be achieved in the radial direction when the outer circle of the fan-shaped plates is machined.
Owner:MCC SFRE HEAVY IND EQUIP
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