Cleaning assembly for quartz processing cutting machine
By designing cleaning components for quartz processing cutting machines, including collection and impact mechanisms, dust deposition problems are solved, efficient cleaning of dust and waste is achieved, equipment life is extended and cutting accuracy and safety is improved.
Patent Information
- Application Number
- CN202421110124.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-21
AI Technical Summary
The dust generated by the quartz processing and cutting machine during the cutting process cannot be effectively cleaned, causing dust to deposit on precision components, causing wear to intensify, reducing equipment accuracy and service life, and affecting operation safety and cutting accuracy.
A cleaning assembly including a collection mechanism, an impact mechanism and a cleaning mechanism is designed to achieve efficient collection of dust and waste by collecting shells, waste boxes, inclined drainage plates, air pumps, brush rollers, impact rods and reciprocating movement mechanisms. Clean up.
It effectively reduces the deposition of dust on the cutting machine, extends the service life of the equipment, improves operating safety and cutting accuracy, and reduces maintenance costs.
Smart Images
Figure CN222290644U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of quartz cutting machines, in particular to a cleaning component used for quartz processing cutting machines. Background Art
[0002] Quartz processing cutting machines refer to mechanical equipment specially used for cutting quartz materials, including quartz tubes, quartz rods or quartz glass, etc. These cutting machines usually adopt different technical principles to adapt to the hardness and easy cracking characteristics of quartz materials to ensure cutting accuracy and efficiency.
[0003] Since a large amount of dust is generated when the cutting machine cuts quartz, it is necessary to clean the dust. Some cutting machines will fix the quartz mesh on the metal mesh for cutting. However, the cutting machine is not equipped with corresponding cleaning components. The dust will be deposited on the precision parts of the cutting machine, such as guide rails, bearings, motors, etc., causing increased wear, reducing equipment accuracy and service life, and increasing maintenance costs. At the same time, high concentrations of dust will reduce visibility in the working area, affecting operational safety and cutting accuracy. Utility Model Content
[0004] The purpose of the utility model is to provide a cleaning component for a quartz processing cutting machine, which has the advantage of efficient dust removal and solves the problem that some cutting machines are not equipped with corresponding cleaning components, and dust will be deposited on the precision parts of the cutting machine, such as guide rails, bearings, motors, etc., causing increased wear, reducing equipment accuracy and service life, and increasing maintenance costs. At the same time, high concentrations of dust will reduce visibility in the working area, affecting operational safety and cutting accuracy.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cleaning assembly for a quartz processing cutting machine, comprising a collecting mechanism, an impact mechanism and a cleaning mechanism arranged on the top thereof, a reciprocating mechanism connected to the bottom of the collecting mechanism, the reciprocating mechanism can be installed on a corresponding cutting machine, and the collecting mechanism comprises a collecting shell:
[0006] A waste box is provided at the lower interior of the collecting shell, and inclined drainage plates are fixedly connected to the left and right sides of the top of the collecting shell. A connecting pipe is fixedly connected to one side of the waste box, one end of the connecting pipe extends to the outside of the collecting shell and is fixedly connected to a filter box, one side of the filter box is fixedly connected to an air pump, the filter box and the air pump are fixedly arranged on one side of the collecting shell, and a plurality of filter plates are equidistantly arranged inside the filter box.
[0007] As a preferred cleaning component for a quartz processing and cutting machine of the utility model, the impact mechanism includes two first mounting frames arranged correspondingly in the front and rear, the two first mounting frames are fixedly arranged on the top of the collection shell and are rotatably connected with a first rotating rod, one end of the first rotating rod is fixedly connected with a first power motor, and the first power motor is fixedly arranged on one side of the first mounting frame.
[0008] As a preferred cleaning component for a quartz processing and cutting machine of the utility model, a brush roller is provided on the fixed sleeve on the surface of the first rotating rod, and the brush roller is slidably connected to the metal mesh plate on which the quartz plate is placed. One end of the first rotating rod extends to the outside of the first mounting frame and is fixedly provided with a first pulley, and a belt is connected to the surface of the first pulley for transmission.
[0009] As a preferred cleaning component for a quartz processing and cutting machine of the utility model, the cleaning mechanism includes two second mounting frames arranged correspondingly in the front and rear, the two second mounting frames are fixedly arranged on the top of the collection shell and are rotatably connected with a second rotating rod, one end of the second rotating rod extends to the outside of the second mounting frame and is fixedly sleeved with a second pulley, and the surface of the second pulley is connected with a belt for transmission.
[0010] As a preferred cleaning component for a quartz processing and cutting machine of the utility model, the fixed sleeve on the surface of the second rotating rod is provided with a rotating cylinder, a plurality of fixed sleeves are equidistantly connected to the surface of the rotating cylinder, an impact rod is slidably connected inside the fixed sleeve, one end of the impact rod extends to the outside of the fixed sleeve and is slidably connected to a metal mesh plate on which the quartz plate is placed.
[0011] As a preferred cleaning component for a quartz processing and cutting machine of the utility model, a spring is fixedly connected between the fixing sleeve and the impact rod.
[0012] As a preferred cleaning component for a quartz processing cutting machine of the utility model, the reciprocating mechanism includes a reciprocating screw, one end of the reciprocating screw is fixedly connected to a second power motor, the second power motor and the reciprocating screw are arranged on the cutting machine, and the reciprocating screw is threadedly connected to the inner wall of the collection shell.
[0013] As a preferred cleaning component for a quartz processing cutting machine of the utility model, the inner wall of the collection shell is slidably connected to a limit rod, and the limit rod is fixedly arranged on the cutting machine.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0015] 1. The utility model uses the collection mechanism as the basis of the entire cleaning assembly, which is responsible for accommodating and guiding the waste and dust generated during the cutting process. The design of the collection shell ensures that the space below the cutting area is effectively utilized to facilitate the collection of waste. The waste box stores the waste generated by cutting, and the inclined drainage plate design helps to guide the waste to the waste box, reducing the risk of blockage. The role of the air pump is to provide power, suck and push the air containing dust to be collected inside the waste box to keep the cutting area clean.
[0016] 2. The utility model uses a reciprocating screw as a core component, one end of which is fixedly connected to a second power motor. The forward and reverse rotation of the second power motor controls the forward and backward movement of the reciprocating screw, thereby driving the entire collection shell to move along a preset trajectory. This design ensures that the collection assembly can be effectively positioned and moved above or around the cutting area to meet the waste collection needs at different locations. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional diagram of the utility model;
[0018] Figure 2 It is a side view of the utility model;
[0019] Figure 3 It is a structural schematic diagram of the collection mechanism of the utility model;
[0020] Figure 4 It is a structural schematic diagram of the impact mechanism of the utility model;
[0021] Figure 5 This is a schematic diagram of the structure of the cleaning mechanism of the utility model;
[0022] Figure 6 It is a structural schematic diagram of the reciprocating mechanism of the utility model.
[0023] In the figure: 1. collecting mechanism; 101. collecting shell; 102. waste box; 103. drainage plate; 104. connecting pipe; 105. filter box; 106. air pump; 107. filter plate; 2. impact mechanism; 201. first mounting frame; 202. first rotating rod; 203. first power motor; 204. brush roller; 205. first pulley; 206. belt; 3. cleaning mechanism; 301. second mounting frame; 302. second rotating rod; 303. rotating drum; 304. second pulley; 305. fixing sleeve; 306. impact rod; 307. spring; 4. reciprocating mechanism; 401. reciprocating screw rod; 402. second power motor; 403. limit rod. DETAILED DESCRIPTION
[0024] See also Figure 1-Figure 6A cleaning assembly for a quartz processing cutting machine includes a collecting mechanism 1 and an impact mechanism 2 and a cleaning mechanism 3 arranged on the top thereof. A reciprocating mechanism 4 is connected to the bottom of the collecting mechanism 1. The reciprocating mechanism 4 can be installed on a corresponding cutting machine. The collecting mechanism 1 includes a collecting shell 101:
[0025] Furthermore, a waste box 102 is provided at the lower interior of the collecting shell 101, and inclined drainage plates 103 are fixedly connected to the left and right sides of the top of the collecting shell 101. A connecting pipe 104 is fixedly connected to one side of the waste box 102, and one end of the connecting pipe 104 extends to the outside of the collecting shell 101 and is fixedly connected to a filter box 105. An air pump 106 is fixedly connected to one side of the filter box 105. The filter box 105 and the air pump 106 are fixedly arranged on one side of the collecting shell 101, and a plurality of filter plates 107 are equidistantly arranged inside the filter box 105.
[0026] The collecting mechanism 1 serves as the basis of the entire cleaning assembly. It is responsible for containing and guiding the waste and dust generated during the cutting process. The design of the collecting shell 101 ensures that the space below the cutting area is effectively utilized to facilitate the collection of waste. The waste box 102 stores the waste generated by cutting, and the inclined guide plate 103 design helps to guide the waste to the waste box 102, reducing the risk of blockage. The function of the air pump 106 is to provide power, suck and push the air containing dust through to be collected inside the waste box 102, so as to keep the cutting area clean.
[0027] Furthermore, the impact mechanism 2 includes two first mounting frames 201 correspondingly arranged in the front and rear, the two first mounting frames 201 are fixedly arranged on the top of the collection shell 101 and are rotatably connected with a first rotating rod 202, one end of the first rotating rod 202 is fixedly connected with a first power motor 203, and the first power motor 203 is fixedly arranged on one side of the first mounting frame 201.
[0028] The two first mounting brackets 201 are positioned so that the impact mechanism 2 can cover the necessary position above or near the cutting area so as to effectively act on the waste generated by cutting. The first power motor 203 is the power source of the entire impact mechanism 2. It drives the first rotating rod 202 to rotate, generating the necessary mechanical power to perform the impact, and can collect the waste on the metal mesh plate to facilitate subsequent collection and processing.
[0029] Furthermore, a brush roller 204 is fixedly sleeved on the surface of the first rotating rod 202, and the brush roller 204 is slidably connected to the metal mesh plate on which the quartz plate is placed. One end of the first rotating rod 202 extends to the outside of the first mounting frame 201 and is fixedly sleeved with a first pulley 205, and a belt 206 is connected to the surface of the first pulley 205 for transmission.
[0030] The brush roller 204 sleeved on the surface of the first rotating rod 202 is an ingenious additional design. It moves with the rotation of the first rotating rod 202 and maintains sliding contact with the metal mesh plate on which the quartz plate is placed. The purpose of this design is to remove fine residues or debris on the metal mesh plate during rotation, keep the mesh plate clean and prevent clogging. At the same time, it may also perform preliminary cleaning treatment on the surface of the cut quartz plate to improve the product output quality.
[0031] The cleaning mechanism 3 includes two second mounting frames 301 correspondingly arranged in the front and rear. The two second mounting frames 301 are fixedly arranged on the top of the collection shell 101 and are rotatably connected with a second rotating rod 302. One end of the second rotating rod 302 extends to the outside of the second mounting frame 301 and is fixedly sleeved with a second pulley 304. The surface of the second pulley 304 is transmission-connected with a belt 206.
[0032] Similar to the first rotating rod 202, one end of the second rotating rod 302 is also connected to the belt 206 through the second pulley 304 to realize the transmission of the external power source first power motor 203 to the second rotating rod 302, ensuring that the entire cleaning mechanism 3 can operate continuously and stably.
[0033] Furthermore, a rotating cylinder 303 is fixedly sleeved on the surface of the second rotating rod 302, and a plurality of fixed sleeves 305 are equidistantly connected to the surface of the rotating cylinder 303. An impact rod 306 is slidably connected inside the fixed sleeve 305. One end of the impact rod 306 extends to the outside of the fixed sleeve 305 and is slidably connected to the metal mesh plate on which the quartz plate is placed.
[0034] Furthermore, a spring 307 is fixedly connected between the fixing sleeve 305 and the striking rod 306 .
[0035] One end of the impact rod 306 is slidably connected to the metal mesh plate. This design allows the impact rod 306 to slide up and down along the metal mesh plate under the rotation of the drum 303. Through slight impact or friction, the residue on the mesh plate can be effectively removed to keep the mesh plate clean and unobstructed.
[0036] Furthermore, the reciprocating mechanism 4 includes a reciprocating screw 401, one end of which is fixedly connected to a second power motor 402. The second power motor 402 and the reciprocating screw 401 are arranged on the cutting machine, and the reciprocating screw 401 is threadedly connected to the inner wall of the collection shell 101.
[0037] Furthermore, the inner wall of the collecting shell 101 is slidably connected to a limiting rod 403, and the limiting rod 403 is fixedly arranged on the cutting machine.
[0038] The reciprocating screw rod 401 is a core component, one end of which is fixedly connected to the second power motor 402. The forward and reverse rotation of the second power motor 402 controls the forward and backward movement of the reciprocating screw rod 401, thereby driving the entire collecting shell 101 to move along a preset trajectory. This design ensures that the collecting assembly can be effectively positioned and moved above or around the cutting area to meet the waste collection needs at different locations.
[0039] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A cleaning assembly for a quartz processing cutting machine, comprising a collecting mechanism (1) and an impact mechanism (2) and a cleaning mechanism (3) arranged on the top of the collecting mechanism (1), wherein the bottom of the collecting mechanism (1) is connected to a reciprocating mechanism (4), and the reciprocating mechanism (4) can be installed on a corresponding cutting machine, wherein the collecting mechanism (1) comprises a collecting shell (101), characterized in that: A waste box (102) is provided at the lower part of the collecting shell (101); inclined drainage plates (103) are fixedly connected to the left and right sides of the top of the collecting shell (101); a connecting pipe (104) is fixedly connected to one side of the waste box (102); one end of the connecting pipe (104) extends to the outside of the collecting shell (101) and is fixedly connected to a filter box (105); an air pump (106) is fixedly connected to one side of the filter box (105); the filter box (105) and the air pump (106) are fixedly arranged on one side of the collecting shell (101); and a plurality of filter plates (107) are equidistantly arranged inside the filter box (105).
2. A cleaning assembly for a quartz processing and cutting machine as claimed in claim 1, characterized in that: The impact mechanism (2) comprises two first mounting frames (201) arranged correspondingly in front and back, the two first mounting frames (201) are fixedly arranged on the top of the collection shell (101) and a first rotating rod (202) is rotatably connected therebetween, one end of the first rotating rod (202) is fixedly connected to a first power motor (203), and the first power motor (203) is fixedly arranged on one side of the first mounting frame (201).
3. A cleaning assembly for a quartz processing and cutting machine as claimed in claim 2, characterized in that: A brush roller (204) is fixedly sleeved on the surface of the first rotating rod (202), and the brush roller (204) is slidably connected to a metal mesh plate on which the quartz plate is placed. One end of the first rotating rod (202) extends to the outside of the first mounting frame (201) and is fixedly sleeved with a first pulley (205), and a belt (206) is connected to the surface of the first pulley (205) for transmission.
4. A cleaning assembly for a quartz processing and cutting machine as claimed in claim 1, characterized in that: The cleaning mechanism (3) comprises two second mounting frames (301) arranged correspondingly in the front and rear, the two second mounting frames (301) are fixedly arranged on the top of the collection shell (101) and are rotatably connected with a second rotating rod (302), one end of the second rotating rod (302) extends to the outside of the second mounting frame (301) and is fixedly sleeved with a second pulley (304), and the surface of the second pulley (304) is transmission-connected with a belt (206).
5. A cleaning assembly for a quartz processing and cutting machine as claimed in claim 4, characterized in that: A rotating cylinder (303) is fixedly sleeved on the surface of the second rotating rod (302), and a plurality of fixed sleeves (305) are equidistantly connected to the surface of the rotating cylinder (303). An impact rod (306) is slidably connected inside the fixed sleeve (305), and one end of the impact rod (306) extends to the outside of the fixed sleeve (305) and is slidably connected to a metal mesh plate on which the quartz plate is placed.
6. A cleaning assembly for a quartz processing and cutting machine as claimed in claim 5, characterized in that: A spring (307) is fixedly connected between the fixing sleeve (305) and the striking rod (306).
7. A cleaning assembly for a quartz processing and cutting machine as claimed in claim 1, characterized in that: The reciprocating mechanism (4) comprises a reciprocating screw (401), one end of the reciprocating screw (401) is fixedly connected to a second power motor (402), the second power motor (402) and the reciprocating screw (401) are arranged on the cutting machine, and the reciprocating screw (401) is threadedly connected to the inner wall of the collection shell (101).
8. A cleaning assembly for a quartz processing and cutting machine as claimed in claim 7, characterized in that: The inner wall of the collecting shell (101) is slidably connected to a limiting rod (403), and the limiting rod (403) is fixedly arranged on the cutting machine.