Supporting structure for installation of cylinder body of gate valve of extruder
The support structure for the gate valve cylinder of an extruder automates the installation process by using a base, guide groove, and bevel gears to adjust height and distance, addressing the difficulty of manual alignment and size adaptation.
Patent Information
- Application Number
- CN202420753746.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-04-11
AI Technical Summary
The installation of a gate valve cylinder on an extruder is inconvenient and difficult due to the large and heavy barrel, requiring multiple people to align it manually, which is labor-intensive and cumbersome.
A support structure comprising a base, guide groove, connecting seats, threaded rod, nut, support rod, and driving motor, along with electric cylinders and bevel gears, allows for automated adjustment of the gate valve's height and distance, facilitating easy installation and adaptation to different sizes.
The support structure simplifies the installation process by reducing manual lifting and adapting to various gate valve sizes, enhancing convenience and efficiency.
Smart Images

Figure CN222290949U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of supporting structures, in particular to a supporting structure for installing a gate valve cylinder of an extruder. Background Art
[0002] Extruder is a type of plastic machinery. The die head can be divided into right-angle die head and bevel die head. When using the extruder, it needs to be used with a gate valve. The function of the gate valve is to block the processing raw materials and allow the raw materials to flow. The gate valve includes a valve body and a barrel, and the barrel needs to be installed on the material pipe of the extruder.
[0003] The diameter of the extruder's material pipe is large, and the gate valve that needs to be used with it also needs a barrel of the same diameter. The barrel is not only large in diameter but also heavy. During the installation process, multiple people are required to cooperate in lifting the gate valve so that the barrel of the gate valve and the extruder's material pipe are aligned, which makes installation inconvenient and difficult.
[0004] In order to solve the above-mentioned problems, we propose a support structure for installing a cylinder of an extruder gate valve. Utility Model Content
[0005] The utility model aims to provide a support structure for installing a gate valve cylinder of an extruder, which has the advantage of being able to support the gate valve cylinder when the gate valve is installed.
[0006] The above-mentioned technical objective of the utility model is achieved through the following technical scheme: a support structure for installing a cylinder body of an extruder gate valve, comprising a base, a guide groove is provided on the top of the base, two connecting seats are slidably connected inside the guide groove, a threaded rod is rotatably connected inside the connecting seat through a bearing, a nut is threadedly connected to the surface of the threaded rod, a support rod is fixedly sleeved on the surface of the nut, a connecting plate is installed on the top of the support rod, a support seat is provided on the top of the connecting plate, a driving motor is installed on the top of the connecting seat, two support plates are provided inside the base, a rotating rod is rotatably connected inside the support plate through a bearing, two bevel gears 1 are fixedly sleeved on the surface of the rotating rod, the output end of the driving motor is fixedly connected to a connecting rod through a coupling, and the surfaces of the connecting rod and the threaded rod are fixedly sleeved with bevel gear 2; an electric cylinder 1 and an electric cylinder 2 are also respectively provided inside the base, and the output ends of the electric cylinder 1 and the electric cylinder 2 are respectively fixedly connected to the two support plates.
[0007] By adopting the above technical scheme, the support of the gate valve during installation can be achieved by arranging a base, a guide groove, a connecting seat, a threaded rod, a nut, a support rod connecting plate and a support seat, eliminating the need for manual lifting and reducing the difficulty of gate valve installation. Under the action of the drive motor, the connecting rod, the rotating rod, the bevel gear one, the bevel gear two and the threaded rod, the nut and the support rod, the height of the supported gate valve can be adjusted. Under the action of the electric cylinder one, the electric cylinder two and the two support plates, the distance between the two support seats can also be adjusted, so that the support structure can support gate valves of different sizes.
[0008] The utility model is further configured as follows: a sliding groove is provided on the top of the connecting plate, a sliding block fixedly connected to the support seat is slidably connected inside the sliding groove, a plurality of clamping grooves are provided on one side of the sliding block, and a limiting screw clamped with the clamping groove is connected to the internal thread of the connecting plate.
[0009] With the above technical solution, the slide groove and the slider are used to guide the movement of the support seat, and the limit screw is used to engage with one of the multiple slots to fix the position of the slider.
[0010] The utility model is further configured as follows: surfaces of the two first bevel gears are respectively meshed with the two second bevel gears.
[0011] By adopting the above technical solution, through the meshing of bevel gear 2 and bevel gear 1, when the driving motor drives the connecting rod to rotate and drives the bevel gear 2 on the surface of the connecting rod to rotate, the bevel gear 2 on the surface of the connecting rod will mesh with a bevel gear 1, thereby driving the bevel gear 1, the rotating rod and the other bevel gear 1 to rotate.
[0012] The utility model is further configured as follows: through grooves are provided inside the two support plates, and the interiors of the two through grooves are respectively sleeved with the first electric cylinder and the second electric cylinder.
[0013] By adopting the above technical solution, through the setting of the through grooves, the two through grooves are respectively opened inside the two support plates and are respectively mounted on the electric cylinder one and the electric cylinder two. When the electric cylinder one and the electric cylinder two respectively push the two support plates and the structure connected to the support plates to move, the movement of the two support plates will not be blocked by the electric cylinder one and the electric cylinder two.
[0014] The utility model is further configured as follows: two fixing plates are fixedly connected to the bottom of the inner cavity of the base, and the interiors of the two fixing plates are fixedly connected to the surfaces of the first electric cylinder and the second electric cylinder respectively.
[0015] By adopting the above technical solution, through the setting of the fixing plates, the two fixing plates are respectively used to support and limit the electric cylinder 1 and the electric cylinder 2.
[0016] The utility model is further configured as follows: two guide grooves are arranged inside the support rod, and guide rods fixedly connected to the connecting seat are slidably connected inside the guide grooves.
[0017] The above technical solution is adopted to provide the guide groove and the guide rod for linear guidance and position limiting of the support rod, so as to prevent the support rod from rotating along with the threaded rod.
[0018] The utility model is further configured as follows: a universal wheel is installed at the bottom of the base.
[0019] By adopting the above technical solution and setting the universal wheel, the structure can be easily moved after lifting the gate valve.
[0020] In summary, the utility model has the following beneficial effects:
[0021] 1. The utility model can support the gate valve for installation by arranging a support seat, a connecting plate, a support rod, a threaded rod, a nut, a connecting seat, a guide groove and a base, thereby avoiding manual lifting of the gate valve, reducing manual physical strength for lifting the gate valve for a long time, reducing the difficulty of installing the gate valve and providing convenience for the installation of the gate valve;
[0022] 2. The utility model is provided with a driving motor to drive the connecting rod, the second bevel gear, the first bevel gear, the rotating rod and the threaded rod to rotate. The rotation of the threaded rod can drive the nut to drive the support rod and the connecting plate and the support seat at the top thereof, as well as the gate valve supported by the top of the support seat to adjust and move up and down, thereby meeting the installation support requirements of the gate valves at different heights;
[0023] 3. The utility model respectively connects two support plates by setting electric cylinder one and electric cylinder two. The electric cylinder one and electric cylinder two can push and pull the two support plates and the structure connected to the support plates closer to and away from each other, so that the distance between the two support seats can be adjusted, thereby facilitating the structure to adapt to gate valves of different sizes for installation and support. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a three-dimensional diagram of the structure of the utility model;
[0025] Figure 2 It is a cross-sectional view of the structure of the utility model;
[0026] Figure 3 This utility model Figure 2 A magnified view of the structure at center;
[0027] Figure 4 This utility model Figure 2 A magnified view of the structure at B in the middle;
[0028] Figure 5 It is a cross-sectional view of the connecting plate of the utility model.
[0029] 1. Base; 2. Guide groove; 3. Connecting seat; 4. Threaded rod; 5. Nut; 6. Support rod; 7. Connecting plate; 8. Support seat; 9. Driving motor; 10. Support plate; 11. Rotating rod; 12. Bevel gear one; 13. Connecting rod; 14. Bevel gear two; 15. Electric cylinder one; 16. Electric cylinder two; 17. Slide groove; 18. Sliding block; 19. Slot; 20. Limiting screw; 21. Through groove; 22. Fixing plate; 23. Guide groove; 24. Guide rod. DETAILED DESCRIPTION
[0030] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0031] Embodiment 1:
[0032] refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 A support structure for installing a gate valve cylinder of an extruder comprises a base 1, a guide groove 2 is provided on the top of the base 1, two connecting seats 3 are slidably connected inside the guide groove 2, a threaded rod 4 is rotatably connected inside the connecting seat 3 through a bearing, a nut 5 is threadedly connected on the surface of the threaded rod 4, a support rod 6 is fixedly sleeved on the surface of the nut 5, a connecting plate 7 is installed on the top of the support rod 6, a support seat 8 is provided on the top of the connecting plate 7, a driving motor 9 is installed on the top of the connecting seat 3, two supporting plates 10 are provided inside the base 1, a rotating rod 11 is rotatably connected inside the support plate 10 through a bearing, two bevel gears 12 are fixedly sleeved on the surface of the rotating rod 11, a connecting rod 13 is fixedly connected to the output end of the driving motor 9 through a coupling, and a bevel gear 2 14 is fixedly sleeved on the surfaces of the connecting rod 13 and the threaded rod 4; an electric cylinder 15 and an electric cylinder 2 16 are also respectively provided inside the base 1, and the output ends of the electric cylinder 15 and the electric cylinder 2 16 are respectively fixedly connected to the two supporting plates 10.
[0033] refer to Figure 1 , Figure 2 , Figure 4 and Figure 5 A slide groove 17 is provided at the top of the connecting plate 7, and a slider 18 fixedly connected to the support seat 8 is slidably connected inside the slide groove 17. A plurality of slots 19 are provided on one side of the slider 18. The internal thread of the connecting plate 7 is connected with a limit screw 20 engaged with the slot 19. A slide groove 17 is provided at the top of the connecting plate 7, and a slider 18 fixedly connected to the support seat 8 is slidably connected inside the slide groove 17. A plurality of slots 19 are provided on one side of the slider 18. The internal thread of the connecting plate 7 is connected with a limit screw 20 engaged with the slot 19.
[0034] refer to Figure 2 and Figure 3 The surfaces of the two bevel gears 12 are respectively meshed with the two bevel gears 2 14. Through the meshing of the bevel gear 2 14 and the bevel gear 1 12, when the driving motor 9 drives the connecting rod 13 to rotate and drives the bevel gear 2 14 on the surface of the connecting rod 13 to rotate, the bevel gear 2 14 on the surface of the connecting rod 13 will mesh with a bevel gear 1 12, thereby driving the bevel gear 1 12, the rotating rod 11 and the other bevel gear 1 12 to rotate.
[0035] refer to Figure 2 and Figure 3 The two support plates 10 are each provided with a through groove 21, and the interiors of the two through grooves 21 are respectively sleeved with the electric cylinder 15 and the electric cylinder 2 16. Through the arrangement of the through grooves 21, the two through grooves 21 are respectively opened in the two support plates 10 and are respectively sleeved with the electric cylinder 15 and the electric cylinder 2 16. When the electric cylinder 15 and the electric cylinder 2 16 respectively push the two support plates 10 and the structure connected to the support plates 10 to move, the movement of the two support plates 10 will not be blocked by the electric cylinder 15 and the electric cylinder 2 16.
[0036] refer to Figure 2 Two fixing plates 22 are fixedly connected to the bottom of the inner cavity of the base 1, and the interiors of the two fixing plates 22 are respectively fixedly connected to the surfaces of the electric cylinder 15 and the electric cylinder 2 16. Through the setting of the fixing plates 22, the two fixing plates 22 are respectively used to support and limit the electric cylinder 15 and the electric cylinder 2 16.
[0037] refer to Figure 2 and Figure 4 Two guide grooves 23 are provided inside the support rod 6, and a guide rod 24 fixedly connected to the connecting seat 3 is slidably connected inside the guide groove 23. Two guide grooves 23 are provided inside the support rod 6, and a guide rod 24 fixedly connected to the connecting seat 3 is slidably connected inside the guide groove 23.
[0038] refer to Figure 2 A universal wheel is installed at the bottom of the base 1. The setting of the universal wheel facilitates the structure to move after lifting the gate valve.
[0039] Brief description of the use process: When in use, adjust the position of the support seat 8 to a height lower than the gate valve cylinder, then rotate the limit screw 20 counterclockwise to separate the limit screw 20 and the card slot 19, push the support seat 8 to move to the bottom of the gate valve cylinder, and rotate the limit screw 20 clockwise to make the limit screw 20 snap into the other card slots 19 to limit the slider 18 and the support seat 8;
[0040] The two driving motors 9 are started to respectively drive the two connecting rods 13 and the bevel gears 14 on the surfaces of the two connecting rods 13 to rotate;
[0041] Since the working principles of the two drive motors 9 and the matching structure are the same, the driving principle of a single drive motor 9 is used as an example for description;
[0042] The bevel gear 14 on the surface of the connecting rod 13 rotates to drive the meshing bevel gear 12 and the rotating rod 11 inside it to rotate. When the rotating rod 11 rotates, it drives another bevel gear 12 and the bevel gear 14 meshing with another bevel gear 12 to rotate, thereby driving the threaded rod 4 to rotate through the bevel gear 14.
[0043] When the threaded rod 4 rotates clockwise under the drive of the driving motor 9, the nut 5 on its surface will drive the support rod 6 to rise under the drive of the threaded rod 4, and when the threaded rod 4 rotates counterclockwise under the drive of the driving motor 9, the nut 5 on its surface will move downward under the drive of the threaded rod 4;
[0044] By adjusting the two support seats 8 to the bottom of the gate valve cylinder and contacting with the gate valve cylinder, and then continuing upward, the gate valve can be lifted. The user can also move it by pushing the structure;
[0045] The installation can be performed by moving the gate valve to the installation position and adjusting the height of the gate valve to the installation position;
[0046] It is necessary to adjust the distance between the two connecting seats 3 so that the two supporting seats 8 can adapt to gate valve cylinders of different lengths. The electric cylinder 15 and the electric cylinder 2 16 are started, and the output ends of the electric cylinder 15 and the output ends of the electric cylinder 2 16 are used to pull the two supporting plates 10 closer or farther together.
[0047] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A support structure for mounting a gate valve cylinder of an extruder, comprising a base (1), characterized in that: The top of the base (1) is provided with a guide groove (2), the inside of the guide groove (2) is slidably connected with two connecting seats (3), the inside of the connecting seat (3) is rotatably connected with a threaded rod (4) through a bearing, the surface of the threaded rod (4) is threadedly connected with a nut (5), the surface of the nut (5) is fixedly sleeved with a support rod (6), the top of the support rod (6) is installed with a connecting plate (7), the top of the connecting plate (7) is provided with a supporting seat (8), the top of the connecting seat (3) is installed with a driving motor (9), and the inside of the base (1) is provided with two supporting seats (4). The support plate (10) is provided with a rotating rod (11) rotatably connected to the inside of the support plate (10) through a bearing, and two bevel gears (12) are fixedly sleeved on the surface of the rotating rod (11); the output end of the driving motor (9) is fixedly connected to a connecting rod (13) through a coupling, and the surfaces of the connecting rod (13) and the threaded rod (4) are fixedly sleeved with bevel gears (14); the inside of the base (1) is also provided with an electric cylinder (15) and an electric cylinder (16), and the output ends of the electric cylinder (15) and the electric cylinder (16) are fixedly connected to the two support plates (10) respectively; Two guide grooves (23) are provided inside the support rod (6), and a guide rod (24) fixedly connected to the connecting seat (3) is slidably connected inside the guide groove (23).
2. The support structure for installing the gate valve cylinder of an extruder according to claim 1, characterized in that: A slide groove (17) is provided on the top of the connecting plate (7), a slider (18) fixedly connected to the support seat (8) is slidably connected inside the slide groove (17), a plurality of clamping grooves (19) are provided on one side of the slider (18), and a limiting screw (20) clamped to the clamping groove (19) is threadedly connected inside the connecting plate (7).
3. The support structure for installing the gate valve cylinder of an extruder according to claim 1, characterized in that: The surfaces of the two bevel gears 1 (12) are respectively meshed with the two bevel gears 2 (14).
4. The support structure for installing the gate valve cylinder of an extruder according to claim 1, characterized in that: The two support plates (10) are each provided with a through slot (21), and the interiors of the two through slots (21) are respectively sleeved with the first electric cylinder (15) and the second electric cylinder (16).
5. The support structure for installing the gate valve cylinder of an extruder according to claim 1, characterized in that: Two fixing plates (22) are fixedly connected to the bottom of the inner cavity of the base (1), and the interiors of the two fixing plates (22) are fixedly connected to the surfaces of the first electric cylinder (15) and the second electric cylinder (16) respectively.
6. The support structure for installing the gate valve cylinder of an extruder according to claim 1, characterized in that: Universal wheels are installed at the bottom of the base (1).
