Wire insulating layer extrusion die

By designing the wire insulating layer extrusion mold, the insulation material is uniformly covered by the storage cavity and rotating the wire to be processed, and adapting to the production of wires of different specifications through the adjustable molding port, the problem of insulating layer thickness is solved and the insulating layer is improved Electrical performance and production efficiency of wires.

CN222290966UActive Publication Date: 2025-01-03ZHONGSHAN ZHIHE ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421109450.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-03
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The thickness of the wire insulating layer is easily distributed unevenly during the production process, which affects the electrical performance and safety of the wires, and adjusts the insulation layer of different thicknesses with cumbersomeness.

Method used

A wire insulation layer extrusion mold is designed, including the mold body, storage cavity, feed port, inlet port and molding port. By rotating the wire to be processed, the insulation material is evenly covered in the storage cavity, and can be adjusted The molding port meets the production needs of different specifications of wires.

Benefits of technology

The uniform coverage of insulating materials is achieved, the electrical performance and safety of the wires are improved, and the production process of insulating layers of different thicknesses is simplified.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a wire insulating layer extrusion die which comprises a die main body, a feeding hole is formed in the upper end of the die main body, and a wire inlet is formed in the rear end of the die main body; a material storage cavity is formed in the die body, the feeding port and the wire inlet are communicated with the material storage cavity, a forming port is formed in the front side of the material storage cavity, a wire inlet pipe is installed in the wire inlet, the front end of the wire inlet pipe is perpendicularly located at the lower end of the feeding port, a to-be-machined wire can enter the wire inlet pipe in a rotating mode, and the to-be-machined wire penetrates through the material storage cavity and is output through the forming port. In actual use, the material storage cavity in the die main body is used for storing an insulating material, and a to-be-processed wire can enter the material storage cavity in a rotating manner in the wire inlet pipe in the wire inlet, so that the insulating material can uniformly cover the wire; the thickness of the insulating layer can be adjusted according to production requirements through the design of the forming opening; therefore, uniform coverage of the insulating material on the wire is ensured, the problem of non-uniform thickness distribution is avoided, and the electrical performance and safety of the wire are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric wire production, in particular to an electric wire insulation layer extrusion die. Background Art

[0002] Wires are also widely used in power systems, information transmission systems, mechanical instrument systems, etc. In power systems, wires are used to transmit electric energy to ensure the normal operation of the power system; in information transmission systems, wires are used to transmit various signals and data, such as telephone signals, television signals, network data, etc.; in mechanical instrument systems, wires are used to connect various instruments and equipment to realize data collection and transmission.

[0003] In actual production, during the insulation wrapping process of the wire, the thickness of the insulation layer is prone to uneven distribution. The unevenness not only affects the appearance of the wire, but also affects the electrical performance and safety of the wire. Moreover, when it is necessary to produce wires with insulation layers of different thicknesses, adjusting the thickness of the insulation layer is cumbersome and time-consuming.

[0004] Therefore, a wire insulation layer extrusion die is needed to solve the above problems. Utility Model Content

[0005] The utility model aims to provide an electric wire insulation layer extrusion die to solve the problem of uneven thickness distribution of the electric wire insulation layer during production proposed in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an electric wire insulation layer extrusion die, comprising a die main body, a feed port is provided at the upper end of the die main body, and a wire inlet is provided at the rear end of the die main body; a storage cavity is provided inside the die main body, the feed port and the wire inlet are communicated with the storage cavity, a molding port is provided on the front side of the storage cavity, the molding port is connected to the die main body by a connecting bolt, a wire inlet pipe is installed inside the wire inlet, the front end of the wire inlet pipe is vertically located at the lower end of the feed port, the wire inlet pipe can be rotated to enter the wire to be processed, and the wire to be processed passes through the storage cavity and is output through the molding port.

[0007] Preferably, a feed pipe is installed inside the feed port, and a feed sleeve is fixed to the upper end of the feed pipe.

[0008] Preferably, a feed limit groove is opened at the upper end of the mold body, and the feed sleeve is installed in the feed limit groove by connecting bolts.

[0009] Preferably, the inner side section of the wire inlet and the wire inlet pipe is smaller than the outer side section, and a wire inlet sleeve is provided on the outer side of the wire inlet pipe.

[0010] Preferably, a wire-inlet limiting groove is provided on the rear side of the mold body, and the wire-inlet sleeve is installed inside the wire-inlet limiting groove by connecting bolts.

[0011] Preferably, the molding port is mounted on the front side of the mold body via connecting bolts, the molding port has various sizes, and the molding port can be replaced via the connecting bolts.

[0012] Compared with the prior art, the utility model has the following beneficial effects: in actual use of the utility model, the material storage cavity inside the mold body is used to store insulating materials, and the inflow of materials is controlled through the feed port, and the wire inlet pipe in the wire inlet port allows the wire to be processed to rotate into the material storage cavity, thereby ensuring that the insulating material can be evenly covered on the wire; the design of the molding port allows the thickness of the insulating layer to be adjusted according to production requirements to adapt to the production of wires of different specifications;

[0013] Specifically: by rotating the wire to be processed in the storage chamber, the uniform coverage of the insulating material on the wire is ensured, the problem of uneven thickness distribution is avoided, and the electrical performance and safety of the wire are improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the side section structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the disassembly structure of the utility model;

[0017] Figure 4 This is a schematic diagram of the disassembled rear view structure of the utility model;

[0018] Figure 5 It is a schematic diagram of the side-section explosion structure of the utility model.

[0019] In the figure: 1. mold body; 11. material storage cavity; 12. feed limit groove; 13. wire feed limit groove; 2. feed port; 21. feed pipe; 22. feed sleeve; 3. wire feed port; 31. wire feed pipe; 32. wire feed sleeve; 4. molding port; 5. connecting bolts; 6. line to be processed. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] See also Figure 1-5The utility model provides a technical solution: an electric wire insulation layer extrusion die, comprising a die main body 1, a feed port 2 is provided at the upper end of the die main body 1, and a wire inlet 3 is provided at the rear end of the die main body 1; a storage cavity 11 is provided inside the die main body 1, the feed port 2 and the wire inlet 3 are communicated with the storage cavity 11, a molding port 4 is provided at the front side of the storage cavity 11, the molding port 4 is connected to the die main body 1 through a connecting bolt 5, a wire inlet pipe 31 is installed inside the wire inlet 3, the front end of the wire inlet pipe 31 is vertically located at the lower end of the feed port 2, the wire inlet pipe 31 can be rotated to enter the wire 6 to be processed, the wire 6 to be processed passes through the storage cavity 11 and is output through the molding port 4, the die main body 1 ensures the stability and reliability of the entire extrusion process, and provides a basis for the installation and positioning of other parts; the feed port 2 can adjust the thickness of the insulation layer by controlling the flow rate and speed of the feed port 2 , to meet different production needs; the wire inlet 3 provides an entrance so that the wire can smoothly enter the mold; when the wire 6 to be processed enters the storage cavity 11 through the wire inlet 3, the insulating material will flow into the storage cavity 11 from the feed port 2 and wrap around the wire 6 to be processed. Since the wire 6 to be processed can rotate in the storage cavity 11, the insulating material can evenly cover all parts of the wire; the forming port 4 is connected to the mold body 1 through the connecting bolt 5, which is convenient for adjustment or replacement when necessary. The size and shape of the forming port 4 can be adjusted according to the thickness of the insulation layer of the wire to be produced, thereby realizing the production of insulation layers of different thicknesses; the wire inlet pipe 31 reduces the direct contact and friction between the wire 6 to be processed and the mold body 1, thereby reducing the wear on the mold body 1; the connecting bolt 5 provides a convenient disassembly and installation method.

[0022] A feed pipe 21 is installed inside the feed port 2, and a feed sleeve 22 is fixed to the upper end of the feed pipe 21. The feed sleeve 22 mainly functions to achieve a tight connection between the feed pipe 21 and an external material supply device, ensuring that the insulating material can stably and continuously enter the feed pipe 21 and then enter the storage cavity 11 of the mold, and can also prevent material leakage at the connection.

[0023] A feed limit groove 12 is provided at the upper end of the mold body 1, and a feed sleeve 22 is installed in the feed limit groove 12 by connecting bolts 5. The feed limit groove 12 ensures that the feed sleeve 22 can be stably installed on the mold and will not move or deviate during the processing.

[0024] The inner section of the wire inlet port 3 and the wire inlet tube 31 is smaller than the outer section. A wire inlet sleeve 32 is provided on the outer side of the wire inlet tube 31. The main function of the wire inlet sleeve 32 is to fix the wire inlet tube 31. The inner section of the wire inlet tube 31 is smaller than the outer section. This design helps the wire 6 to be processed to rotate and advance more stably in the tube, reduce friction with the mold, and avoid wear.

[0025] A wire entry limiting groove 13 is provided on the rear side of the mold body 1, and a wire entry sleeve 32 is installed inside the wire entry limiting groove 13 through a connecting bolt 5. The wire entry limiting groove 13 ensures that the wire entry sleeve 32 can be accurately and stably installed on the mold without moving or offsetting during the processing.

[0026] The forming mouth 4 is installed on the front side of the mold body 1 through the connecting bolts 5. The forming mouth 4 has various sizes and can be replaced through the connecting bolts 5. When it is necessary to produce insulation layers of wires of different specifications, it is only necessary to remove the original forming mouth 4 and then install the forming mouth 4 of the corresponding size, which greatly improves the flexibility and efficiency of production.

[0027] As an embodiment of the utility model: when using the wire insulation layer extrusion die, first select a suitable molding port 4, and install it on the front side of the die body 1 through the connecting bolts 5. This design enables the die to flexibly adapt to the production requirements of wires of different specifications, thereby improving production efficiency and flexibility; connect the feed pipe 21 to the external material supply device through the feed sleeve 22 to ensure a tight connection and prevent material leakage; install the wire inlet pipe 31 at the wire inlet port 3 of the die body 1 through the wire inlet sleeve 32 to ensure that the wire inlet pipe 31 is stable and does not shake. The design that the inner side section of the wire inlet pipe 31 is smaller than the outer side section helps the wire 6 to be processed to rotate and advance more stably in the pipe, thereby reducing friction with the die;

[0028] The wire to be processed 6 is passed through the front end of the wire inlet pipe 31 and enters the storage chamber 11 through the wire inlet port 3. The external material supply device is started to make the insulating material flow into the storage chamber 11 from the feed port 2 and wrap around the wire to be processed 6. The wire to be processed 6 rotates in the storage chamber 11 to ensure that the insulating material is evenly covered on various parts of the wire. After being extruded through the forming port 4, a wire insulation layer of the required specification and thickness is formed; thereby completing the use of the wire insulation layer extrusion mold.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wire insulation layer extrusion die, comprising a die body (1), wherein the upper end of the die body (1) is provided with a feed inlet (2), and the rear end of the die body (1) is provided with a wire inlet (3); characterized in that: A material storage cavity (11) is provided inside the mold body (1), the material feed port (2) and the wire feed port (3) are in communication with the material storage cavity (11), a molding port (4) is provided on the front side of the material storage cavity (11), and the molding port (4) is connected to the mold body (1) via a connecting bolt (5); A wire inlet pipe (31) is installed inside the wire inlet port (3), the front end of the wire inlet pipe (31) is vertically located directly below the feed port (2), and the wire inlet pipe (31) can be rotated to enter the line to be processed (6), and the line to be processed (6) passes through the material storage cavity (11) and is output through the molding port (4).

2. The wire insulation layer extrusion die according to claim 1, characterized in that: A feed pipe (21) is installed inside the feed port (2), and a feed sleeve (22) is fixed to the upper end of the feed pipe (21).

3. The wire insulation layer extrusion die according to claim 2, characterized in that: A feed limit groove (12) is provided at the upper end of the mold body (1), and the feed sleeve (22) is installed in the feed limit groove (12) via connecting bolts (5).

4. The wire insulation layer extrusion die according to claim 1, characterized in that: The inner side sections of the wire inlet (3) and the wire inlet pipe (31) are smaller than the outer side sections, and a wire inlet sleeve (32) is arranged on the outer side of the wire inlet pipe (31).

5. The wire insulation layer extrusion die according to claim 4, characterized in that: A wire-inlet limiting groove (13) is provided on the rear side of the mold body (1), and the wire-inlet sleeve (32) is installed inside the wire-inlet limiting groove (13) via a connecting bolt (5).

6. The wire insulation layer extrusion die according to claim 1, characterized in that: The molding port (4) is mounted on the front side of the mold body (1) via a connecting bolt (5); the molding port (4) has a variety of sizes, and the molding port (4) can be replaced via the connecting bolt (5).