Hot stamping device for alumite
The hot stamping device addresses the lack of automation in traditional systems by using a motor-driven system with a synchronous belt and gear mechanism for automated coil handling, improving efficiency and consistency in electroplated aluminum processing.
Patent Information
- Application Number
- CN202420769528.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-04-15
AI Technical Summary
Traditional electroplated aluminum hot stamping devices lack automated unwinding and rewinding functions, leading to increased human intervention, potential for human error, and reduced production efficiency.
A hot stamping device with a motor-driven system incorporating a synchronous belt, rotating columns, and a complex gear and worm mechanism for automated winding and unwinding of electroplated aluminum coils, along with a heating system for consistent hot stamping.
The device achieves automated winding and unwinding, maintaining consistency in the hot stamping process, reducing human error, and enhancing production efficiency and product quality.
Smart Images

Figure CN222291275U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrochemical aluminum production, in particular to a hot stamping device for electrochemical aluminum. Background Art
[0002] Anodized aluminum is an aluminum that has been electrolytically treated, usually by electrolyzing aluminum in a solution containing fluoride ions to form an oxide layer with high corrosion resistance and decorative properties. This oxide layer can improve the surface hardness and wear resistance of aluminum, and also enhance its corrosion resistance. Hot stamping is the process of printing patterns or texts on the surface of the object to be stamped by heat conduction of hot stamping materials under a certain temperature and pressure. For anodized aluminum, hot stamping can be used to print various patterns, texts or logos on its surface to achieve the purpose of decoration, identification or anti-counterfeiting. Because anodized aluminum has high surface hardness and corrosion resistance, it can better protect the hot stamped pattern from wear or fading. Therefore, in some decoration or identification fields, anodized aluminum is often used as a hot stamping material.
[0003] Traditional hot stamping equipment for anodized aluminum mainly consists of a heating system, a pressure system, a hot stamping plate, a hot stamping material supply system and a control system. The heating system provides the necessary heat, such as a heating plate or a heating roller, to control the temperature during the hot stamping process. The pressure system consists of a cylinder, a piston and a pressure regulating device to ensure that the hot stamping material is in close contact with the anodized aluminum surface. The hot stamping plate fixes the hot stamping material and is usually made of high temperature and wear-resistant materials. The hot stamping material supply system is used to transfer the hot stamping foil or hot stamping film to the anodized aluminum surface. Finally, the control system monitors and adjusts parameters such as heating, pressure and hot stamping time to ensure a stable and accurate hot stamping process.
[0004] However, traditional electroplated aluminum hot stamping devices often do not have automatic unwinding and rewinding functions, which means that during the hot stamping process, the operator needs to personally handle the hot stamped coils. The operator must manually remove the coils from the hot stamping device and carefully place them in the designated collection box. This manual handling method has some obvious disadvantages. First, manual handling increases human intervention in the production process, which may lead to low production efficiency. Second, manual operation carries the risk of human error, such as negligence, misoperation, or coil damage, which may affect product quality and increase costs. In addition, long-term manual operation may cause operator fatigue, which affects work efficiency and work quality. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides an electroplated aluminum hot stamping device, which aims to improve the traditional electroplated aluminum hot stamping device which often requires operators to personally handle the hot stamped coils.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a hot stamping device for electroplated aluminum, comprising a base and a shell, a plurality of pillars fixedly connected to the top of the base, each of the pillars is fixedly connected to a fixed block on one side, a rotating column two is rotatably connected to one side of the fixed block, a rotating column one is rotatably connected inside one of the fixed blocks, a pulley two is fixedly connected to one side of the rotating column two, a motor one is fixedly connected to one side of the pillar, a pulley one is fixedly connected to the output end of the motor one, a synchronous belt is arranged between the pulley one and the pulley two, a ramp plate is fixedly connected to one side of the pillar, a fixed column one is fixedly connected to one side of the ramp plate, and a limiting component is arranged on the top of the base.
[0007] Furthermore, the limiting assembly includes a limiting column, the bottom of the limiting column is fixedly connected to the top of the base, and one side of the limiting column is fixedly connected to a fixing column 2.
[0008] Furthermore, a fixing plate 1 is fixedly connected to the top of the base, a bottom plate is fixedly connected to one side of the fixing plate 1, and a heating plate is fixedly connected inside the fixing plate 1.
[0009] Furthermore, a third fixing column is fixedly connected inside the shell, a sliding plate is slidably connected inside the third fixing column, a second fixing plate is fixedly connected to one side of the sliding plate, and a rack is fixedly connected to the top of the second fixing plate.
[0010] Furthermore, a second motor is fixedly connected to one side of the housing, and a second gear is fixedly connected to an output end of the second motor.
[0011] Furthermore, a worm is rotatably connected inside the housing, one end of the worm is fixedly connected to gear 1, and the gear 1 is meshed with the gear 2.
[0012] Furthermore, a rotating disk is rotatably connected inside the shell, a gear three is fixedly connected to the outer wall of the rotating disk, and the gear three is meshed with the rack.
[0013] Furthermore, a turbine is fixedly connected to the outer wall of the rotating disk, and the turbine is meshed with the worm.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, the effect of winding and unwinding the electroplated aluminum is achieved through the cooperation between the motor 1, the synchronous belt, the rotating column 2 and the pulley 2, which solves the problem of lack of automated winding and unwinding functions requiring manual processing by the operator, increasing the labor time of the workers, and improving the working efficiency of the electroplated aluminum hot stamping device.
[0016] 2. In the utility model, the effect of automatic hot stamping of electroplated aluminum is achieved through the cooperation among the base plate, the worm, the turbine, the gear 1, the rack, the worm motor 2, the special-shaped gear 1 and the special-shaped gear 2, thereby solving the problem that the consistency of hot stamping cannot be maintained due to manual operation and improving the practicability of the hot stamping device for electroplated aluminum. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a three-dimensional structural schematic diagram of an electrochemical aluminum hot stamping device proposed by the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of one side of the inclined plate of an electroplated aluminum hot stamping device proposed by the utility model;
[0019] Figure 3 The utility model is a cross-sectional view of the shell of an electrochemical aluminum hot stamping device.
[0020] Legend:
[0021] 1. Base; 2. Pillar; 3. Limiting column; 4. Inclined plate; 5. Fixed column 1; 6. Rotating column 1; 7. Motor 1; 8. Fixed column 2; 9. Pulley 1; 10. Synchronous belt; 11. Pulley 2; 12. Rotating column 2; 13. Fixed block; 14. Rack; 15. Housing; 16. Fixed column 3; 17. Sliding plate; 18. Heating plate; 19. Rotating plate; 20. Gear 1; 21. Gear 2; 22. Motor 2; 23. Worm; 24. Turbine; 25. Gear 3; 26. Bottom plate; 27. Fixed plate 1; 28. Fixed plate 2. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Reference Figure 1 and Figure 2, the utility model provides an embodiment: a hot stamping device for electroplated aluminum, including a base 1 and a shell 15, a plurality of pillars 2 are fixedly connected to the top of the base 1, a fixed block 13 is fixedly connected to one side of each pillar 2, a rotating column 12 is rotatably connected to one side of the fixed block 13, a rotating column 16 is rotatably connected inside one of the fixed blocks 13, a pulley 11 is fixedly connected to one side of the rotating column 12, a motor 17 is fixedly connected to one side of the pillar 2, a pulley 19 is fixedly connected to the output end of the motor 17, a synchronous belt 10 is arranged between the pulley 19 and the pulley 11, a ramp 4 is fixedly connected to one side of one of the pillars 2, a fixed column 15 is fixedly connected to one side of the ramp 4, a limiting assembly is arranged on the top of the base 1, the limiting assembly includes a limiting column 3, the bottom of the limiting column 3 is fixedly connected to the top of the base 1, and a fixed column 8 is fixedly connected to one side of the limiting column 3;
[0024] Specifically, when using the hot stamping device for electroplated aluminum, first, the operator needs to manually put the electroplated aluminum coil on the outer wall of the fixed column 1 5 to ensure that it is firmly fixed. Then, pass one end of the electroplated aluminum through the gap between the rotating column 2 12 and the rotating column 1 6, and then place it on the bottom surface of the outer wall of the fixed column 2 8. Next, pass the electroplated aluminum through the gap between the fixed disk 2 28 and the fixed disk 1 27, and continue to pass through the bottom surface of the outer wall of another fixed column 2 8. Subsequently, the electroplated aluminum waste is collected together through the rotating column 2 12 at the other end to ensure neatness and order. Finally, the rotating column 2 12 at the output end of the motor 1 7 is used to tighten and pull the electroplated aluminum to make it taut, thereby achieving the effect of winding and unwinding the electroplated aluminum. This process can effectively maintain the stability and neatness of the electroplated aluminum and improve production efficiency.
[0025] Reference Figure 1 and Figure 3 A fixed disk 27 is fixedly connected to the top of the base 1, a bottom plate 26 is fixedly connected to one side of the fixed disk 27, a heating disk 18 is fixedly connected inside the fixed disk 27, a fixed column 3 16 is fixedly connected inside the outer shell 15, a sliding plate 17 is slidably connected inside the fixed column 3 16, a fixed disk 28 is fixedly connected to one side of the sliding plate 17, a rack 14 is fixedly connected to the top of the fixed disk 28, a motor 22 is fixedly connected to one side of the outer shell 15, a gear 21 is fixedly connected to the output end of the motor 22, a worm 23 is rotatably connected inside the outer shell 15, a gear 20 is fixedly connected to one end of the worm 23, and the gear 20 is meshed with the gear 21, a rotating disk 19 is rotatably connected inside the outer shell 15, a gear 3 25 is fixedly connected to the outer wall of the rotating disk 19, the gear 3 25 is meshed with the rack 14, a turbine 24 is fixedly connected to the outer wall of the rotating disk 19, and the turbine 24 is meshed with the worm 23;
[0026] Specifically, next, the special-shaped gear 21 at the output end of the motor 22 rotates. Although not all of its outer walls are fixed with teeth, it can still rotate effectively. Subsequently, the rotation of the special-shaped gear 21 drives the special-shaped gear 1 20 to rotate. Since a tooth hole is provided on the special-shaped gear 1 20, the rotation will be briefly paused. Then, the rotation of the special-shaped gear 1 20 drives the worm 23 inside the fixed column 1 5 to rotate, and the rotation of the worm 23 drives the turbine 24 to rotate together. The rotation of the turbine 24 then drives the gear 3 25 to rotate, and then the rack 14 meshing with the gear 3 25 rotates to achieve the up and down movement of the rack 14. Subsequently, the fixed disk 2 28 fixed at the bottom of the rack 14 moves up and down accordingly. Since the heating disk 18 is fixed inside the fixed disk 2 28, the hot stamping effect on the electroplated aluminum is achieved. This complex transmission system ensures the stable operation of the equipment, and can accurately control the hot stamping process, thereby improving production efficiency.
[0027] Working principle: When using the hot stamping device for electroplated aluminum, the electroplated aluminum coil is first manually put on the outer wall of the fixed column 5, and one end of the electroplated aluminum is manually passed through the gap between the rotating column 12 and the rotating column 6, and then one end of the electroplated aluminum is placed on the bottom surface of the outer wall of the fixed column 8, and the electroplated aluminum is passed through the gap between the fixed disk 28 and the fixed disk 27, and the electroplated aluminum is passed through the bottom surface of the outer wall of another fixed column 8, and then the electroplated aluminum waste is collected together through the rotating column 12 on the other side, and then tightened by the rotating column 12 at the output end of the motor 7 to achieve tension, thereby achieving the effect of winding and unwinding the electroplated aluminum, and then the special-shaped gear 21 at the output end of the motor 22 rotates, and the outer surface of the special-shaped gear 21 Not all of the walls are fixed with teeth, and then the special-shaped gear 21 rotates to drive the special-shaped gear 20 to rotate. Since the special-shaped gear 20 has a tooth hole, a short pause effect is achieved. Then the rotation of the special-shaped gear 20 drives the worm 23 inside the fixed column 5 to rotate, and then the rotation of the worm 23 drives the turbine 24 to rotate together, and the rotation of the turbine 24 drives the gear three 25 to rotate together, and then the rack 14 that is connected to the gear three 25 is driven to rotate, and the random rack 14 is driven to move up and down. Next, the fixed plate 28 fixed at the bottom of the rack 14 is driven up and down. Since the heating plate 18 is fixed inside the fixed plate 28, the effect of hot stamping on the electrochemical aluminum is achieved.
[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A hot stamping device for electroplated aluminum, comprising a base (1) and a housing (15), characterized in that: The top of the base (1) is fixedly connected to a plurality of pillars (2), one side of each of the pillars (2) is fixedly connected to a fixed block (13), one side of the fixed block (13) is rotatably connected to a second rotating column (12), one of the fixed blocks (13) is rotatably connected to a first rotating column (6), one side of the second rotating column (12) is fixedly connected to a second pulley (11), one side of the pillar (2) is fixedly connected to a first motor (7), the output end of the first motor (7) is fixedly connected to a first pulley (9), a synchronous belt (10) is provided between the first pulley (9) and the second pulley (11), one side of the pillar (2) is fixedly connected to an inclined plate (4), one side of the inclined plate (4) is fixedly connected to a first fixed column (5), and a limiting component is provided on the top of the base (1).
2. The hot stamping device for anodized aluminum according to claim 1, characterized in that: The limiting assembly comprises a limiting column (3), the bottom of the limiting column (3) is fixedly connected to the top of the base (1), and one side of the limiting column (3) is fixedly connected to a second fixing column (8).
3. The hot stamping device for anodized aluminum according to claim 1, characterized in that: A fixing plate (27) is fixedly connected to the top of the base (1), a bottom plate (26) is fixedly connected to one side of the fixing plate (27), and a heating plate (18) is fixedly connected inside the fixing plate (27).
4. The hot stamping device for anodized aluminum according to claim 1, characterized in that: A fixed column three (16) is fixedly connected inside the housing (15), a sliding plate (17) is slidably connected inside the fixed column three (16), a fixed disk two (28) is fixedly connected to one side of the sliding plate (17), and a rack (14) is fixedly connected to the top of the fixed disk two (28).
5. The hot stamping device for anodized aluminum according to claim 4, characterized in that: A second motor (22) is fixedly connected to one side of the housing (15), and a second gear (21) is fixedly connected to the output end of the second motor (22).
6. The hot stamping device for anodized aluminum according to claim 5, characterized in that: A worm (23) is rotatably connected inside the housing (15), one end of the worm (23) is fixedly connected to a gear 1 (20), and the gear 1 (20) is meshed with the gear 2 (21).
7. The hot stamping device for anodized aluminum according to claim 4, characterized in that: A rotating disk (19) is rotatably connected inside the housing (15), and a gear three (25) is fixedly connected to the outer wall of the rotating disk (19), and the gear three (25) is meshed with the rack (14).
8. The hot stamping device for anodized aluminum according to claim 7, characterized in that: A turbine (24) is fixedly connected to the outer wall of the rotating disk (19), and the turbine (24) is meshed with the worm (23).