Impact-resistant blanking hopper for stacker-reclaimer
By using structures such as adjustment racks and connecting rods in the impact-resistant down hopper of the stacker, flexible adjustment of the height and angle of the down hopper is achieved, and small motors and hammer components are used to reduce blockage, the existing down hopper cannot adapt to it. The problems with different material characteristics improve the uniformity and fluidity of material cutting and extend the service life of the equipment.
Patent Information
- Application Number
- CN202420496548.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-03-14
AI Technical Summary
When the impact-resistant down hopper of the existing stacker is blanking, the blanking angle and the height of the blanking port are fixed structures, which are difficult to adjust flexibly and cannot adapt to the characteristics of different materials, resulting in uneven material cutting and reducing the down hopper. flexibility and adaptability.
An impact-resistant down hopper with a structure including an adjustment frame, a connecting rod, an adjustment rod, a threaded rod, a slot, a card block, a fixing rod, a first spring, etc. is designed. Through the mutual cooperation of these components, the height of the down hopper is realized and Adjust the angle, and reduce the blockage of the blanking port through small motors, hammers, pulleys and other components, and improve material flowability.
It enhances the flexibility and adaptability of the hopper, ensures uniform material discharge, reduces material accumulation and blockage, and extends the service life of the equipment.
Smart Images

Figure CN222292571U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hopper equipment, in particular to an impact-resistant drop hopper for a stacker-reclaimer. Background Art
[0002] A stacker-reclaimer is a device that has both stacking and reclaiming functions during the process of ore storage and transportation and ore homogenization. It can continuously transport ore to the material yard to pile it into a pile, and can also continuously take out ore from the pile in the material yard. The stacker-reclaimer is a special equipment in the bulk material storage yard. The impact-resistant drop hopper is a key component specially designed for stackers and reclaimers. Its main function is to withstand the huge impact force generated when the material falls, and to ensure that the material can enter the next processing link stably and smoothly. There are many types of weighing hoppers on the market with different models, but there is a general problem of insufficient impact resistance. When continuous material enters, the weighing hopper will be impacted by the material, causing a resonance effect, resulting in damage to the hopper, which greatly shortens the service life of the weighing hopper.
[0003] In order to solve the above problems, the utility model patent with publication number CN214932668U discloses an impact-resistant weighing hopper, which can avoid the resonance phenomenon caused by material impact by dispersing the impact force. Compared with the existing vertical drop weighing hopper, it has better impact resistance and longer service life, and can reduce production costs.
[0004] There are still some shortcomings in the use of the above-mentioned impact-resistant drop hopper. The drop angle and drop port height of the drop hopper are usually fixed structures, which makes it inconvenient to flexibly adjust the drop hopper according to the required angle and height when dropping materials. Due to the differences in particle size and density of different materials, it is not convenient to adapt to the characteristics of different materials, it is not convenient to drop materials, and it is not convenient to control the distribution and falling position of materials, which is not conducive to the uniform distribution of materials when dropping materials, reducing the flexibility and adaptability of the drop hopper. Utility Model Content
[0005] The utility model aims to solve the shortcomings in the prior art and proposes an impact-resistant drop hopper for a stacker-reclaimer.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an impact-resistant dropping hopper for a stacker and reclaimer, comprising two mounting frames, the inner sides of the mounting frames are slidably connected with an adjusting frame, the rear sides of the two adjusting frames are fixedly connected with a connecting rod, the middle part of the front side of the connecting rod is rotatably connected with a hopper body, the middle part of the front side of the hopper body is rotatably connected with an adjusting rod, the front ends of the two adjusting frames are rotatably connected with threaded rods, both ends of the adjusting rods are threadedly connected to the outsides of the two threaded rods, the front ends of the opposite sides of the adjusting frames are provided with a plurality of slots, the front ends of the opposite sides of the two mounting frames are fixedly connected with a fixing shell, the inner sides of the fixing shells are slidably connected with a blocking block, the opposite sides of the two blocking blocks are fixedly connected with a plurality of fixing rods, the opposite sides of the two blocking blocks are fixedly connected with a plurality of first springs, the other ends of the plurality of fixing rods are fixedly connected with a connecting rope, and the other end of the connecting rope is provided with a pull ring.
[0007] As a further description of the above technical solution:
[0008] A small motor is fixedly installed on the top right side of the hopper body, a mounting shell is fixedly connected to the middle right side of the hopper body, a percussion hammer is rotatably connected to the inner right side of the mounting shell, pulleys are arranged between the output end of the small motor and the outer wall of the mounting shell, synchronous belts are arranged on the outer sides of the two pulleys, a toggle rod is fixedly connected to the right rear end of the bottom pulley, a toggle block is fixedly connected to the middle left side of the percussion hammer, a second spring is fixedly connected to the bottom left side of the percussion hammer, and the other end of the second spring is fixedly connected to the inner left side of the mounting shell.
[0009] As a further description of the above technical solution:
[0010] The left bottom end of the striking hammer is rotatably connected with an outer tube, and the inner side of the outer tube is slidably connected with an inner rod.
[0011] As a further description of the above technical solution:
[0012] The other end of the inner rod is rotatably connected to the inner left side of the mounting shell, and the inner side of the second spring is arranged on the outer side of the outer tube and the inner rod.
[0013] As a further description of the above technical solution:
[0014] Stabilizing rods are fixedly connected to the front and rear sides of the bottom ends of the two mounting frames, and a knob is fixedly connected to the other end of the threaded rod.
[0015] As a further description of the above technical solution:
[0016] Two buffer springs are fixedly connected to both the front and rear sides of the top of the hopper body, and two telescopic tubes are fixedly connected to both the front and rear sides of the top of the hopper body.
[0017] As a further description of the above technical solution:
[0018] The other ends of the two telescopic tubes are fixedly connected with a buffer plate, the other ends of the first springs are fixedly connected to the opposite sides inside the two fixed shells, and the middle right side of the hopper body is fixedly connected with a steel plate.
[0019] The utility model has the following beneficial effects:
[0020] 1. In the utility model, the adjustment frame, the connecting rod, the adjustment rod, the threaded rod, the clamping groove, the clamping block, the fixed rod and the first spring cooperate with each other to increase the function of adjusting the height and the angle of the hopper according to the material discharge, thereby enhancing the flexibility of the hopper, being conducive to adapting to the characteristics of different materials, thereby facilitating material discharge, and facilitating the control of the distribution and falling position of the material, thereby facilitating the uniform distribution of the material during discharge and improving the adaptability of the hopper.
[0021] 2. In the utility model, by the mutual cooperation of the mounting shell, the knocking hammer, the pulley, the synchronous belt, the toggle rod and the second spring, the drop hopper is provided with the function of facilitating the knocking of the drop opening to reduce the blockage. By knocking, the adhered materials are loosened and fall off, which is beneficial to reduce the accumulation of materials, improves the fluidity of materials during material discharge, reduces the agglomeration and accumulation of materials when they are under pressure or stationary for a long time, and is beneficial to timely discover the blockage of the drop opening of the equipment, which is convenient for maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the overall structure of an impact-resistant drop hopper for a stacker-reclaimer proposed by the utility model;
[0023] Figure 2 This is a schematic diagram of a connecting rod structure for an impact-resistant drop hopper of a stacker-reclaimer proposed by the utility model;
[0024] Figure 3 This is a schematic diagram of the structure of a percussion hammer for an impact-resistant drop hopper of a stacker-reclaimer proposed by the utility model;
[0025] Figure 4 This is a schematic diagram of the structure of a toggle rod for an impact-resistant drop hopper of a stacker-reclaimer proposed by the utility model;
[0026] Figure 5 A schematic diagram of a slide rail for an impact-resistant drop hopper of a stacker-reclaimer proposed by the utility model;
[0027] Figure 6 This is a schematic diagram of the structure of a toggle block for an impact-resistant drop hopper of a stacker-reclaimer proposed by the utility model;
[0028] Figure 7 The utility model is a schematic diagram of a block structure of an impact-resistant drop hopper for a stacker-reclaimer.
[0029] Legend:
[0030] 1. Mounting frame; 2. Adjusting frame; 3. Connecting rod; 4. Adjusting rod; 5. Threaded rod; 6. Slot; 7. Fixing shell; 8. Block; 9. Fixing rod; 10. First spring; 11. Connecting rope; 12. Pull ring; 13. Small motor; 14. Mounting shell; 15. Hammer; 16. Pulley; 17. Synchronous belt; 18. Toggle rod; 19. Toggle block; 20. Second spring; 21. Outer tube; 22. Inner rod; 23. Stabilizing rod; 24. Knob; 25. Buffer spring; 26. Telescopic tube; 27. Buffer plate; 28. Hopper body; 29. Steel plate. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Reference Figure 1-7 The utility model provides an embodiment: an impact-resistant drop hopper for a stacker and reclaimer, comprising two mounting frames 1, an adjusting frame 2 is slidably connected to the inner side of the mounting frame 1, so as to adjust the height of the drop hopper, a connecting rod 3 is fixedly connected to the rear side of the two adjusting frames 2, a hopper body 28 is rotatably connected to the middle part of the front side of the connecting rod 3, and an adjusting rod 4 is rotatably connected to the middle part of the front side of the hopper body 28, so as to adjust the angle of the drop hopper by adjusting the height between the adjusting rod 4 and the connecting rod 3, a threaded rod 5 is rotatably connected to the inner side of the front end of the two adjusting frames 2, and both ends of the adjusting rod 4 are threadedly connected to the two threaded rods 5 On the outside, it is convenient to adjust the height of the adjusting rod 4. The front ends of the opposite sides of the adjusting frame 2 are provided with multiple card slots 6, which are convenient for flexible fixation of the card block 8. The front ends of the opposite sides of the two mounting frames 1 are fixedly connected with a fixed shell 7, and the inner side of the fixed shell 7 is slidably connected with a card block 8 for easy engagement. The opposite sides of the two card blocks 8 are fixedly connected with multiple fixing rods 9, and the opposite sides of the two card blocks 8 are fixedly connected with multiple first springs 10 to increase the elastic pushing effect on the card block 8. The other ends of the multiple fixing rods 9 are fixedly connected with a connecting rope 11, and the other end of the connecting rope 11 is provided with a pull ring 12, which is convenient for pulling the card blocks 8 on both sides at the same time.
[0033] A small motor 13 is fixedly installed on the top right side of the hopper body 28, and a mounting shell 14 is fixedly connected to the middle right side of the hopper body 28. A percussion hammer 15 is rotatably connected to the right side of the mounting shell 14 to percuss the material drop opening to reduce blockage. Pulleys 16 are arranged between the output end of the small motor 13 and the outer wall of the mounting shell 14, so that the small motor 13 can drive the top pulley 16 to rotate, and the bottom pulley 16 is rotatably connected to the middle front side of the mounting shell 14. Synchronous belts are arranged on the outside of the two pulleys 16. 17, so that the top pulley 16 drives the bottom pulley 16 to rotate through the synchronous belt 17, and the rear right end of the bottom pulley 16 is fixedly connected with a toggle rod 18, so that when the bottom pulley 16 rotates, the toggle rod 18 is driven to rotate, and the left middle part of the percussion hammer 15 is fixedly connected with a toggle block 19, so that the toggle rod 18 is toggled to the toggle block 19, and the percussion hammer 15 is raised and then dropped, and the left bottom end of the percussion hammer 15 is fixedly connected with a second spring 20, so as to drive the percussion hammer 15 to reset, and the other end of the second spring 20 is fixedly connected with the second spring 20. The end is fixedly connected to the inner left side of the mounting shell 14, the left bottom end of the percussion hammer 15 is rotatably connected to the outer tube 21, the inner side of the outer tube 21 is slidably connected to the inner rod 22, and the other end of the inner rod 22 is rotatably connected to the inner left side of the mounting shell 14. The inner side of the second spring 20 is arranged on the outer side of the outer tube 21 and the inner rod 22, which prevents the second spring 20 from deformation. The front and rear sides of the bottom ends of the two mounting frames 1 are fixedly connected to the stabilizing rod 23, and the other end of the threaded rod 5 is fixedly connected to the knob 24 for rotating the threaded rod 5. The front and rear sides of the top of the hopper body 28 are fixedly connected to two buffer springs 25, and the front and rear sides of the top of the hopper body 28 are fixedly connected to two telescopic tubes 26, and the other ends of the two telescopic tubes 26 are fixedly connected to the buffer plate 27, which is convenient for buffering the falling materials, thereby extending the service life of the falling hopper. The other ends of the multiple first springs 10 are fixedly connected to the opposite sides of the inside of the two fixed shells 7, and the middle part of the right side of the hopper body 28 is fixedly connected to a steel plate 29 to reduce the damage caused to the falling hopper by the percussion hammer 15.
[0034] Working principle: When in use, first pull the pull rings 12 on both sides according to the required height of the material discharge port in the material discharge hopper, and the pull rings 12 drive the connecting ropes 11 to be pulled, so that the connecting ropes 11 are pulled to the multiple fixed rods 9, thereby driving the card block 8 to be pulled out of the inner side of the corresponding card slot 6, and then pull the adjustment frame 2, so that the adjustment frame 2 slides on the inner side of the mounting frame 1, so as to adjust the height of the hopper body 28. After adjustment, release the pull ring 12, and under the rebound effect of the first spring 10 on the card block 8, the multiple first springs 10 push the card block 8 to be inserted. The adjusting frame 2 is inserted into the inner side of the corresponding card slot 6, thereby fixing the adjusted position of the adjusting frame 2, and then according to the required angle, the knobs 24 on both sides are turned, so that the knobs 24 drive the threaded rod 5 to rotate, and the threaded rods 5 on both sides simultaneously drive the adjustment rod 4 to rise, so that the adjustment rod 4 is higher than the connecting rod 3, so that the hopper body 28 is tilted, which is convenient for changing the material discharge angle of the hopper body 28, enhancing the flexibility of the hopper, and being conducive to adapting to the characteristics of different materials, thereby facilitating material discharge and controlling the distribution and falling position of the materials, thereby having It is beneficial to the uniform distribution of materials when unloading. When unloading materials inside the hopper body 28, the materials gather and flow into the material port, which is easy to cause blockage. Then the small motor 13 is started, and the small motor 13 drives the rotation of the top pulley 16. Under the action of the synchronous belt 17, the rotation of the bottom pulley 16 is driven, so that the bottom pulley 16 drives the toggle rod 18 to rotate with the pulley 16. When the toggle rod 18 passes the toggle block 19, the toggle block 19 drives the percussion hammer 15 to rotate and tilt, thereby The hopper body 28 is pulled away, and when the toggle rod 18 passes the toggle block 19, the hammer 15 is pulled back to its original position under the resetting action of the second spring 20, thereby colliding with the steel plate 29. The force exerted on the steel plate 29 is transmitted to the hopper body 28, causing the discharge port to vibrate, thereby facilitating material discharge, reducing material accumulation, improving the fluidity of the material during discharge, reducing the agglomeration and accumulation of the material when it is under pressure or remains stationary for a long time, and facilitating timely detection of blockage in the discharge port of the equipment.
[0035] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An impact-resistant drop hopper for a stacker-reclaimer, comprising two mounting frames (1), characterized in that: The inner side of the mounting frame (1) is slidably connected to an adjusting frame (2), the rear sides of the two adjusting frames (2) are fixedly connected to a connecting rod (3), the middle part of the front side of the connecting rod (3) is rotatably connected to a hopper body (28), the middle part of the front side of the hopper body (28) is rotatably connected to an adjusting rod (4), the front ends of the two adjusting frames (2) are rotatably connected to threaded rods (5), both ends of the adjusting rod (4) are threadedly connected to the outer sides of the two threaded rods (5), and the front ends of the adjusting frames (2) on the opposite sides are connected to the adjusting rods (5). A plurality of card slots (6) are provided at the ends, the front ends of the opposite sides of the two mounting frames (1) are fixedly connected to a fixed shell (7), the inner side of the fixed shell (7) is slidably connected to a card block (8), the opposite sides of the two card blocks (8) are fixedly connected to a plurality of fixed rods (9), the opposite sides of the two card blocks (8) are fixedly connected to a plurality of first springs (10), the other ends of the plurality of fixed rods (9) are fixedly connected to a connecting rope (11), and the other end of the connecting rope (11) is provided with a pull ring (12).
2. The impact-resistant drop hopper for a stacker-reclaimer according to claim 1, characterized in that: A small motor (13) is fixedly installed on the top right side of the hopper body (28), a mounting shell (14) is fixedly connected to the middle right side of the hopper body (28), a percussion hammer (15) is rotatably connected to the right side of the inside of the mounting shell (14), a pulley (16) is arranged between the output end of the small motor (13) and the outer wall of the mounting shell (14), a synchronous belt (17) is arranged on the outer sides of the two pulleys (16), a toggle rod (18) is fixedly connected to the right rear end of the pulley (16) at the bottom end, a toggle block (19) is fixedly connected to the middle left side of the percussion hammer (15), a second spring (20) is fixedly connected to the bottom left side of the percussion hammer (15), and the other end of the second spring (20) is fixedly connected to the left side of the inside of the mounting shell (14).
3. The impact-resistant drop hopper for a stacker-reclaimer according to claim 2, characterized in that: The left bottom end of the striking hammer (15) is rotatably connected to an outer tube (21), and the inner side of the outer tube (21) is slidably connected to an inner rod (22).
4. The impact-resistant drop hopper for a stacker-reclaimer according to claim 3, characterized in that: The other end of the inner rod (22) is rotatably connected to the inner left side of the mounting shell (14), and the inner side of the second spring (20) is arranged on the outer side of the outer tube (21) and the inner rod (22).
5. The impact-resistant drop hopper for a stacker-reclaimer according to claim 1, characterized in that: Stabilizing rods (23) are fixedly connected to the front and rear sides of the bottom ends of the two mounting frames (1), and a knob (24) is fixedly connected to the other end of the threaded rod (5).
6. The impact-resistant drop hopper for a stacker-reclaimer according to claim 1, characterized in that: Two buffer springs (25) are fixedly connected to both the front and rear sides of the top of the hopper body (28), and two telescopic tubes (26) are fixedly connected to both the front and rear sides of the top of the hopper body (28).
7. The impact-resistant drop hopper for a stacker-reclaimer according to claim 6, characterized in that: The other ends of the two telescopic tubes (26) are fixedly connected to a buffer plate (27), the other ends of the plurality of first springs (10) are fixedly connected to opposite sides inside the two fixed shells (7), and the middle right side of the hopper body (28) is fixedly connected to a steel plate (29).