Tool for cleaning zinc slag at bottom of zinc pot

By designing a slag-removing tray tooling with limiting blocks and liquid leakage holes, the problem of difficulty in cleaning the zinc slag at the bottom of the zinc pot is solved, preventing the zinc slag from falling back, and improving the surface quality and operating safety of the galvanized steel wire.

CN222294162UActive Publication Date: 2025-01-03ZHANGJIAGANG JUNMA STEEL CORD CO LTD
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Patent Information

Application Number
CN202323289369.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-04
Publication Date
2025-01-03
Estimated Expiration
2033-12-04

AI Technical Summary

Technical Problem

During the production process of galvanized steel wire, the zinc slag at the bottom of the zinc pot is difficult to effectively clean up, resulting in the zinc liquid being taken off and dropped back into the pot, affecting the surface quality and operation safety of the steel wire.

Method used

A tool for cleaning zinc slag at the bottom of the zinc pot is designed, including a handle and a slag retrieval plate. The bottom of the slag retrieval plate is equipped with a liquid leakage hole and a limit block. The limit block is parallel to the edge plane of the zinc pot to prevent the device from flipping. The slot is engaged with the corner of the edge of the pot to prevent the device from sliding and simplify operation.

Benefits of technology

Effectively prevent zinc slag from falling again, save the operator's strength, and improve the quality of steel wire galvanizing and operating safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel wire galvanizing, in particular to a tool for cleaning zinc dross at the bottom of a zinc pot, which comprises a grab handle and a dross salvaging disc, a plurality of evenly arranged liquid leakage holes are arranged at the bottom of the dross salvaging disc, and a limit block is fixed at one end of the grab handle close to the dross salvaging disc. A limiting plane is arranged on the side, opposite to the open end of the slag salvaging disc, of the limiting block, and the limiting plane is parallel to the plane of the open end of the slag salvaging disc. The limiting block is arranged on the grab handle, after the slag salvaging disc is used for salvaging zinc slag, when liquid zinc is discharged in a standing mode, the limiting plane of the limiting block is placed on the edge of a zinc pot, the slag salvaging disc can not be turned over, and the zinc slag is effectively prevented from falling into the zinc pot again; a plurality of limiting grooves are formed in the limiting plane, and when the limiting plane of the limiting block is arranged on the edge of the zinc pot, the limiting grooves can be clamped with the corners of the edge of the zinc pot, so that the whole device cannot slide into the pot, and the force required by an operator for controlling the device is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel wire galvanizing, in particular to a tool for cleaning zinc slag at the bottom of a zinc pot. Background Art

[0002] The hot-dip process is to heat the zinc ingot to a molten state in the zinc pot through internal heating ceramics, and then let the steel wire that has undergone the pickling process enter the molten zinc liquid. The zinc liquid can evenly adhere to the steel wire, providing a physical barrier and electrochemical protection for the steel wire, and improving the service life of the steel wire. The production temperature of galvanized steel wire reaches 460 degrees Celsius. During the production process, a variety of zinc slags will be formed. The denser FeZn7 will sink in the zinc liquid and become the bottom slag at the bottom of the zinc pot. The bottom slag will fall onto the sinking roller during the sinking process. Under the extrusion of the steel wire, it will mechanically adhere to the steel wire, which will seriously affect the surface quality of the steel wire. Many zinc slags with sharp corners like sand grains will adhere to the surface of the steel wire, and the surface of the steel wire will be whitish and rough.

[0003] At present, in order to clean the zinc slag at the bottom of the zinc pot, the zinc slag is scooped out with tools such as shovels and spoons. While scooping out the zinc slag, the zinc liquid is also scooped up. Therefore, it is necessary to use a container with filter holes to scoop out the zinc slag. After scooping out, it is left to stand for a certain period of time above the liquid surface of the zinc liquid, waiting for the zinc liquid in the container to flow back into the zinc pot through the filter holes. However, the container containing the zinc slag and the zinc liquid is heavy. During the standing process, the operator needs to hold the handle tightly at all times. If not careful, the container may flip over, causing the zinc slag to fall into the zinc pot again and be salvaged again. Utility Model Content

[0004] In view of the technical problems existing in the prior art, the first aspect of the utility model proposes a tool for cleaning zinc slag at the bottom of a zinc pot, comprising:

[0005] Handle;

[0006] A slag scooping plate is fixed to the first end of the handle, and the slag scooping plate is configured as a circular shell with an opening at one end, and is used to scoop zinc slag;

[0007] The bottom of the slag scooping plate is provided with a plurality of evenly arranged leakage holes;

[0008] Among them, a limiting block is fixed at one end of the handle close to the slag scoop plate, and the limiting block is located on the side opposite to the opening end of the slag scoop plate and is provided with a limiting plane. The limiting plane is parallel to the opening end plane of the slag scoop plate, and when the limiting plane is placed on the edge of the zinc pot, the slag scoop plate cannot be flipped over.

[0009] Preferably, a plurality of limiting grooves are provided on the limiting plane along the length direction of the limiting block, and when the limiting plane is placed on the edge of the zinc pot, the limiting grooves can engage with the corners of the zinc pot edge, so that the limiting block cannot slide into the pot.

[0010] Preferably, the limiting groove is provided with a vertical surface, the vertical surface is perpendicular to the length direction of the handle, and the opening direction of the limiting groove is toward the slag scooping plate.

[0011] Preferably, the width of the limiting plane is 5.0-8.0 cm.

[0012] Preferably, a first handle is fixed to the end of the second end of the handle.

[0013] Preferably, the first handle is configured as a triangular frame structure, and one side of the first handle is perpendicular to the length direction of the handle.

[0014] Preferably, a second handle is fixed to the handle at a position close to the first handle.

[0015] Preferably, the second handle is arranged in a straight line shape, and the second handle is fixed on the handle along a direction perpendicular to the length of the handle.

[0016] Preferably, the first handle and the second handle are both made of plastic.

[0017] Preferably, the bottom of the slag scoop pan is configured to be dome-shaped.

[0018] Compared with the prior art, the advantages of the tooling for cleaning zinc slag at the bottom of the zinc pot of the utility model are:

[0019] 1. Set a limit block on the handle. After the slag pan takes out the zinc slag, when it is left to stand to discharge the zinc liquid, place the limit plane of the limit block on the edge of the zinc pot, so that the slag pan cannot be turned over, effectively preventing the zinc slag from falling into the zinc pot again;

[0020] 2. A plurality of limit grooves are arranged on the limit plane. When the limit plane of the limit block is placed on the edge of the zinc pot, the limit grooves can engage with the corners of the zinc pot edge, so that the entire device cannot slide into the pot, saving the force required for the operator to operate the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The accompanying drawings are not intended to be drawn to scale. In the accompanying drawings, each identical or nearly identical component shown in various figures may be represented by the same reference numeral. For the sake of clarity, not every component is labeled in each figure. Now, embodiments of various aspects of the utility model will be described by way of example and with reference to the accompanying drawings, in which:

[0022] Figure 1It is a structural schematic diagram of a tool for cleaning zinc slag at the bottom of a zinc pot shown in the utility model;

[0023] Figure 2 The utility model is a schematic structural diagram of a limit block in a tooling for cleaning zinc slag at the bottom of a zinc pot.

[0024] In the figure: 1, handle; 11, first handle; 12, second handle; 2, slag scoop tray; 201, leakage hole; 3, limit block; 301, limit plane; 302, limit groove; 303, vertical plane. DETAILED DESCRIPTION

[0025] In order to better understand the technical content of the present invention, specific embodiments are described below in conjunction with the accompanying drawings.

[0026] Various zinc slags will be formed in the production process. FeZn7 with higher density will sink in the zinc liquid and become bottom slag at the bottom of the zinc pot. The bottom slag will fall onto the sinking roller during the sinking process and will mechanically adhere to the steel wire under the extrusion of the steel wire, which will seriously affect the surface quality of the steel wire. Many zinc slags with sharp corners like sand grains will adhere to the surface of the steel wire, and the surface of the steel wire will be whitish and rough.

[0027] Combination Figure 1 As shown, the utility model provides a tool for cleaning zinc slag at the bottom of a zinc pot, comprising a handle 1 and a slag scooping plate 2, wherein the slag scooping plate 2 is fixed to a first end of the handle 1, and the slag scooping plate 2 is arranged as a circular shell with an opening at one end, and the slag scooping plate 2 is controlled by the handle 1 to extend into the zinc pot, and the zinc slag is scooped by the slag scooping plate 2 to ensure the quality of galvanizing of steel wire.

[0028] Combination Figure 1 As shown, a first handle 11 is fixed to the end of the second end of the handle 1 for people to hold. The first handle 11 is set in a triangle so that the device can be hung on the wall when not in use. One side of the first handle 11 is perpendicular to the length of the handle 1, which is more convenient for people to hold and can better apply thrust to the whole.

[0029] Furthermore, a second handle 12 is fixed at a position of the handle 1 close to the first handle 11, which can be used in conjunction with the first handle 11 to improve the convenience of operation. The second handle 12 is arranged in a straight line shape, and the second handle 12 is fixed to the handle 1 in a direction perpendicular to the length of the handle 1, so that people can hold it better, thereby improving the overall controllability of the device.

[0030] In an optional embodiment, the first handle 11 and the second handle 12 are both made of plastic, which has poorer thermal conductivity than metal, and will not burn hands when people hold them. Specifically, PPS plastic is used, which has good high temperature resistance and avoids melting due to heat.

[0031] Combination Figure 1 As shown, a plurality of evenly arranged leakage holes 201 are provided at the bottom of the slag scooping pan 2. When the slag scooping pan 2 scoops zinc slag, the zinc liquid can fall from the leakage holes 201 and flow back into the zinc pot, while the zinc slag is in block shape and has poor fluidity and can be scooped up by the slag scooping pan 2.

[0032] Furthermore, the bottom of the slag pan 2 is configured to be dome-shaped, so that the molten zinc can flow along the bottom of the slag pan 2 under the action of gravity, thereby improving the fluidity of the molten zinc and accelerating the discharge of the molten zinc in the slag pan 2.

[0033] Combination Figure 1 and Figure 2 As shown, a limiting block 3 is fixed to one end of the handle 1 close to the slag scoop plate 2. The limiting block 3 is located on the side opposite to the opening end of the slag scoop plate 2 and is provided with a limiting plane 301. The limiting plane 301 is parallel to the plane of the opening end of the slag scoop plate 2.

[0034] In this way, after the slag scooping pan 2 scoops up the zinc slag, it needs to be left to stand still so that the zinc liquid in the slag scooping pan 2 can flow back into the zinc pot. When standing still, the limiting plane 301 of the limiting block 3 is placed on the edge of the zinc pot, which can prevent the slag scooping pan 2 from turning over and effectively prevent the zinc slag from falling into the zinc pot again.

[0035] In an optional embodiment, the width of the limiting plane 301 is 5.0-8.0 cm, and preferably the width of the limiting plane 301 is 8.0 cm, so that the fitting range of the limiting plane 301 and the zinc pot is larger, and the flipping of the limiting device can be more stably.

[0036] Furthermore, along the length direction of the limiting block 3 , a plurality of limiting grooves 302 are provided on the limiting plane 301 .

[0037] In this way, when the limiting plane 301 is placed on the edge of the zinc pot, the limiting groove 302 can engage with the corner of the zinc pot edge, so that the entire device cannot slide into the pot, saving the force required for the operator to operate the device.

[0038] Combination Figure 2 As shown, the limiting groove 302 is provided with a vertical surface 303 , the vertical surface 303 is perpendicular to the length direction of the handle 1 , and the opening direction of the limiting groove 302 faces the slag scooping plate 2 .

[0039] In this way, the vertical surface 303 of the limiting groove 302 can be stuck above the corner of the zinc pot, playing a limiting role and preventing the entire device from sliding into the zinc pot.

[0040] In combination with the above embodiments, the slag scooping plate 2 is extended into the zinc pot by controlling the handle 1, and the zinc slag is scooped by the slag scooping plate 2 to ensure the quality of the galvanized steel wire;

[0041] A limit block 3 is provided on the handle 1. After the slag pan 2 takes out the zinc slag and leaves it to stand to discharge the zinc liquid, the limit plane 301 of the limit block 3 is placed on the edge of the zinc pot, so that the slag pan 2 cannot be turned over, effectively preventing the zinc slag from falling into the zinc pot again.

[0042] A plurality of limiting grooves 302 are arranged on the limiting plane 301. When the limiting plane 301 of the limiting block 3 is placed on the edge of the zinc pot, the limiting grooves 302 can engage with the corners of the zinc pot edge, so that the entire device cannot slide into the pot, saving the force required for the operator to operate the device.

[0043] Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. A person with ordinary knowledge in the technical field to which the present invention belongs may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be determined by the definition of the claims.

Claims

1. A tool for cleaning zinc slag at the bottom of a zinc pot, characterized in that: include: Handle (1); A slag scooping plate (2) is fixed to the first end of the handle (1), and the slag scooping plate (2) is configured as a circular shell having an opening at one end, and is used to scoop zinc slag; The bottom of the slag scooping plate (2) is provided with a plurality of evenly arranged liquid leakage holes (201); A limiting block (3) is fixed to one end of the handle (1) close to the slag scoop plate (2); the limiting block (3) is provided with a limiting plane (301) on the side opposite to the opening end of the slag scoop plate (2); the limiting plane (301) is parallel to the plane of the opening end of the slag scoop plate (2); when the limiting plane (301) is placed on the edge of the zinc pot, the slag scoop plate (2) cannot be turned over.

2. The tool for cleaning zinc slag at the bottom of a zinc pot according to claim 1, characterized in that: Along the length direction of the limit block (3), a plurality of limit grooves (302) are provided on the limit plane (301); when the limit plane (301) is placed on the edge of the zinc pot, the limit grooves (302) can engage with the pot edge corners of the zinc pot, so that the limit block (3) cannot slide into the pot.

3. The tool for cleaning zinc slag at the bottom of a zinc pot according to claim 2, characterized in that: The limiting groove (302) is provided with a vertical surface (303), the vertical surface (303) is perpendicular to the length direction of the handle (1), and the opening direction of the limiting groove (302) is toward the slag scooping plate (2).

4. The tool for cleaning zinc slag at the bottom of a zinc pot according to claim 1, characterized in that: The width of the limiting plane (301) is 5.0-8.0 cm.

5. The tool for cleaning zinc slag at the bottom of a zinc pot according to claim 1, characterized in that: A first grip (11) is fixed to the end of the second end of the handle (1).

6. The tool for cleaning zinc slag at the bottom of a zinc pot according to claim 5, characterized in that: The first handle (11) is configured as a triangular frame structure, and one side of the first handle (11) is perpendicular to the length direction of the handle (1).

7. The tool for cleaning zinc slag at the bottom of a zinc pot according to claim 5, characterized in that: A second handle (12) is fixed to the handle (1) at a position close to the first handle (11).

8. The tool for cleaning zinc slag at the bottom of a zinc pot according to claim 7, characterized in that: The second handle (12) is arranged in a straight line shape, and the second handle (12) is fixed on the handle (1) along a direction perpendicular to the length of the handle (1).

9. The tool for cleaning zinc slag at the bottom of a zinc pot according to claim 7, characterized in that: The first handle (11) and the second handle (12) are both made of plastic.

10. The tool for cleaning zinc slag at the bottom of a zinc pot according to any one of claims 1 to 9, characterized in that: The bottom of the slag scoop plate (2) is arranged to be dome-shaped.