Laser cladding cooling device
The laser cladding cooling device addresses coolant interference by using a rotating and clamping mechanism to evenly distribute cooling water inside tubular workpieces, enhancing heat dissipation and processing efficiency.
Patent Information
- Application Number
- CN202421175470.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-28
AI Technical Summary
Existing laser cladding cooling devices directly spray coolant on the outside of the workpiece, which can interfere with the laser cladding process, reducing its effectiveness.
A laser cladding cooling device that includes a rotating assembly, cooling assembly, and clamping assembly to evenly distribute cooling water inside the tubular workpiece during rotation, avoiding external coolant interference and allowing for efficient heat dissipation.
The device ensures even heat dissipation within the workpiece, improving processing efficiency and enabling the cladding of tubular workpieces of various lengths without external coolant interference.
Smart Images

Figure CN222294202U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of laser cladding, in particular to a laser cladding cooling device. Background Art
[0002] Laser cladding refers to placing the selected coating material on the surface of the cladding substrate in different ways. After laser irradiation, it and a thin layer on the substrate surface are melted at the same time, and then quickly solidified to form a surface coating with extremely low dilution and metallurgical bonding with the substrate, which significantly improves the wear resistance, corrosion resistance, heat resistance, oxidation resistance and electrical properties of the base surface. The surface of the tubular workpiece needs to be cooled by a cooling device during the laser cladding process.
[0003] A Chinese patent document with publication number CN219239766U provides a rapid cooling device for laser cladding, comprising a workbench, a support rod is fixedly installed on the top of the workbench, a protective shell is fixedly installed on the top of the support rod, a clamping assembly is installed through the right side of the inner cavity of the protective shell, a temperature sensor is fixedly embedded at the center of the bottom of the inner cavity of the protective shell, and a box is fixedly connected to the top of the workbench; by using the protective shell and the clamping assembly in combination, the pipe fitting can be clamped so that there will be no random shaking during the processing, thereby improving the processing efficiency; by using the atomization assembly, liquid nitrogen tank, air outlet pipe, solenoid valve, flow sensor, handheld hose and temperature sensor in combination, liquid nitrogen can be atomized, thereby improving the volatilization effect of liquid nitrogen;
[0004] The above solution directly sprays coolant on the outside of the workpiece to cool it down. During the spraying process, the coolant is likely to affect the laser cladding head during the laser processing process, which may reduce the effect of laser cladding of the workpiece, thereby reducing the practicality of the cooling device. Therefore, the utility model designs a laser cladding cooling device to solve the problems existing in the prior art. Utility Model Content
[0005] The utility model aims to provide a laser cladding cooling device to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a laser cladding cooling device, comprising: a cooling water tank, a support plate is fixedly installed on the top of the cooling water tank, and a slide groove is opened on one side of the top of the support plate, a sliding block is slidably installed inside the slide groove, the top of the sliding block and the other side of the top of the support plate are both fixedly installed with a support block, the two support blocks are symmetrically arranged, a fixed cylinder is fixedly installed in the middle of the upper end of the support block, and the fixed cylinder is a hollow structure with an opening at one end, a conical cylinder is rotatably installed inside one end of the fixed cylinder, and the conical cylinder is a hollow structure with openings at both ends, a rotating assembly is arranged between the inside of the cooling water tank and the other ends of the two fixed cylinders, a clamping assembly is arranged between one side of the top of the cooling water tank and the adjacent support block, a cooling assembly is arranged between the other side of the top of the cooling water tank and the surface of the middle part of the adjacent conical cylinder, and a laser cladding machine is arranged on one side of the cooling water tank.
[0007] Preferably, a sealing bearing is provided on the surface of one end of the tapered cylinder, and the inner ring of the sealing bearing is fixedly connected to the surface of one end of the tapered cylinder, and the outer ring of the sealing bearing is fixedly connected to the inner wall of one end of the fixed cylinder.
[0008] Preferably, the rotating assembly includes: a servo motor and a gear ring, the servo motor is fixedly mounted on the other side of the top of the cooling water tank, a gear is fixedly mounted on the output end of the servo motor, the gear ring is fixedly mounted on the surface of the middle part of the conical cylinder close to one side of the servo motor, and the surface of the gear ring is meshed with the surface of the gear.
[0009] Preferably, the clamping assembly comprises: a fixed block, which is fixedly mounted on one side of the top of the cooling water tank, an adjusting bolt is rotatably mounted horizontally in the middle of the fixed block, and one end of the adjusting bolt is rotatably mounted inside the adjacent support block.
[0010] Preferably, a bearing is provided on the surface of one end of the adjusting bolt, and the inner ring of the bearing is fixedly connected to the surface of the adjusting bolt, and the outer ring of the bearing is fixedly connected to the inside of the support block.
[0011] Preferably, the cooling assembly includes: a refrigerator, an infusion pump and a telescopic hose, the refrigerator is fixedly installed on the front side of the cooling water tank, the refrigeration end of the refrigerator extends to the interior of the cooling water tank, the infusion pump is fixedly installed below one end of the cooling water tank, the liquid inlet end of the infusion pump is fixedly connected to the interior of the cooling water tank, the liquid outlet end of the infusion pump is fixedly installed with a connecting pipe, and one end of the connecting pipe is fixedly connected to the interior of the other end of the adjacent fixed cylinder, the telescopic hose is fixedly installed above the other end of the cooling water tank, and one end of the telescopic hose is fixedly connected to the interior of the other end of the adjacent fixed cylinder.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] 1. The utility model is provided with components such as a rotating assembly, a cooling assembly and a laser cladding machine. When the rotating assembly drives the clamped tubular workpiece to rotate and the laser cladding machine processes the surface of the workpiece, the cooling water in the cooling water tank is introduced into the tubular workpiece through the cooling assembly. When the workpiece rotates, the cooling water can be more evenly distributed on the inner wall of the tubular workpiece, so that the tubular workpiece can dissipate heat more quickly and evenly, improves the heat dissipation efficiency, and avoids cooling from the outside of the workpiece, which causes the coolant to affect the laser cladding operation of the laser cladding head;
[0014] 2. The utility model arranges components such as support blocks, conical tubes and clamping assemblies. Under the action of the clamping assemblies and adjacent support blocks, the two conical tubes can clamp and fix the tubular workpiece, and the operation is simple and convenient. At the same time, this method can clamp and fix tubular workpieces of various lengths, thereby improving the application range of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a main schematic diagram of the utility model;
[0016] Figure 2 It is a schematic diagram of the front cross-sectional view of the utility model;
[0017] Figure 3 For the utility model Figure 2 A schematic diagram of the enlarged structure in the middle.
[0018] In the figure: 1. cooling water tank; 2. support plate; 201. slide groove; 3. slider; 4. support block; 5. fixed cylinder; 6. conical cylinder; 7. rotating assembly; 701. servo motor; 702. gear; 703. gear ring; 8. clamping assembly; 801. fixed block; 802. adjusting bolt; 9. cooling assembly; 901. refrigerator; 902. infusion pump; 903. connecting pipe; 904. telescopic hose; 10. laser cladding machine. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-3The utility model provides an embodiment of a laser cladding cooling device, comprising: a cooling water tank 1, a support plate 2 is fixedly installed on the top of the cooling water tank 1, a valve is arranged on one side of the cooling water tank 1 to facilitate the discharge and addition of cooling water, and a slide groove 201 is opened on one side of the top of the support plate 2, a slider 3 is slidably installed inside the slide groove 201, a support block 4 is fixedly installed on the top of the slider 3 and the other side of the top of the support plate 2, the two support blocks 4 are symmetrically arranged, a fixed cylinder 5 is fixedly installed in the middle of the upper end of the support block 4, and the fixed cylinder 5 is a hollow structure with an opening at one end, a conical cylinder 6 is rotatably installed inside one end of the fixed cylinder 5, and the conical surface of the conical cylinder 6 has a rubber layer, which plays a sealing role when pressing and fixing the two ends of the tubular workpiece, and the conical cylinder 6 is a hollow structure with openings at both ends. Structure, a rotating component 7 is arranged between the inside of the cooling water tank 1 and the other end of the two fixed cylinders 5, and a clamping component 8 is arranged between one side of the top of the cooling water tank 1 and the adjacent support block 4. The setting of the clamping component 8 is convenient for clamping and fixing the tubular workpiece, and the operation is simple and convenient, which is convenient for clamping and fixing tubular workpieces of various lengths, thereby improving the application range of the device. A cooling component 9 is arranged between the other side of the top of the cooling water tank 1 and the surface of the middle part of the adjacent conical cylinder 6. Through the setting of the cooling component 9, the rotating tubular workpiece is continuously cooled, so that the cooling water can be more evenly distributed on the inner wall of the tubular workpiece during the rotation of the workpiece, so that the tubular workpiece can dissipate heat more quickly and evenly, thereby improving the heat dissipation efficiency. A laser cladding machine 10 is arranged on one side of the cooling water tank 1. The laser cladding machine 10 includes a bracket, an electric push rod, a screw, a motor and a laser cladding head. The motor and the screw can drive the laser cladding head to move horizontally, and the electric push rod can drive the laser cladding head to move up and down to realize the processing of tubular workpieces. The working principle of the laser cladding machine belongs to the existing technology, so it will not be elaborated in detail.
[0021] See also Figure 2-3 In the embodiment of the utility model, a sealed bearing is provided on the surface of one end of the conical cylinder 6, and the inner ring of the sealed bearing is fixedly connected to the surface of one end of the conical cylinder 6, and the outer ring of the sealed bearing is fixedly connected to the inner wall of one end of the fixed cylinder 5. By providing the sealed bearing, the sealing performance between the fixed cylinder 5 and the conical cylinder 6 is improved, and the rotation stability of the conical cylinder 6 is improved.
[0022] See also Figure 1-2In the embodiment of the utility model, the rotating assembly 7 includes a servo motor 701 and a gear ring 703. The servo motor 701 is fixedly mounted on the other side of the top of the cooling water tank 1. The output end of the servo motor 701 is fixedly mounted with a gear 702. The gear ring 703 is fixedly mounted on the surface of the middle part of the conical cylinder 6 near one side of the servo motor 701. The surface of the gear ring 703 meshes with the surface of the gear 702. After the tubular workpiece between the two conical cylinders 6 is clamped and fixed by the clamping assembly 8, the servo motor 701 is started so that the output end of the servo motor 701 drives the gear 702 to mesh with the gear ring 703 on the middle surface of the adjacent conical cylinder 6, so that the clamped tubular workpiece rotates, which is convenient for the laser cladding machine 10 to process the workpiece surface. At the same time, the cooling water injected into the tubular workpiece by the cooling assembly 9 can be more evenly distributed on the inner wall of the tubular workpiece during the rotation of the workpiece, so that the tubular workpiece can dissipate heat more quickly and evenly, thereby improving the heat dissipation efficiency.
[0023] See also Figure 1-2 In the embodiment of the utility model, the clamping assembly 8 includes a fixed block 801, which is fixedly mounted on one side of the top of the cooling water tank 1, and an adjusting bolt 802 is rotatably mounted in the middle of the fixed block 801 in the horizontal direction, and one end of the adjusting bolt 802 is rotatably mounted inside the adjacent support block 4. After the tubular workpiece between the two conical cylinders 6 is clamped and fixed by the clamping assembly 8, the servo motor 701 is started so that the output end of the servo motor 701 drives the gear 702 to mesh with the gear ring 703 on the surface of the middle part of the adjacent conical cylinder 6, so that the clamped tubular workpiece rotates, which is convenient for the laser cladding machine 10 to process the workpiece surface. At the same time, the cooling water injected into the tubular workpiece by the cooling assembly 9 can be more evenly distributed on the inner wall of the tubular workpiece during the rotation of the workpiece, so that the tubular workpiece can dissipate heat more quickly and evenly, improve the heat dissipation efficiency, and avoid cooling from the outside of the workpiece, which causes the coolant to affect the laser cladding operation of the laser cladding head.
[0024] See also Figure 1-2 In the embodiment of the utility model, a bearing is arranged on the surface of one end of the adjusting bolt 802, and the inner ring of the bearing is fixedly connected to the surface of the adjusting bolt 802, and the outer ring of the bearing is fixedly connected to the inside of the support block 4. Through the arrangement of the bearing, one end of the adjusting bolt 802 can rotate freely inside the support block 4, and when the adjusting bolt 802 rotates in and out inside the fixed block 801, it can drive the slider 3 at the bottom of the support block 4 to slide inside the slide groove 201, thereby changing the distance between the two tapered cylinders 6, which is convenient for clamping and fixing tubular workpieces of various lengths.
[0025] See also Figure 1In an embodiment of the utility model: the cooling assembly 9 includes: a refrigerator 901, an infusion pump 902 and a telescopic hose 904, the refrigerator 901 is fixedly installed on the front side of the cooling water tank 1, the refrigeration end of the refrigerator 901 extends to the interior of the cooling water tank 1, the infusion pump 902 is fixedly installed below one end of the cooling water tank 1, the liquid inlet end of the infusion pump 902 is fixedly connected to the interior of the cooling water tank 1, the liquid outlet end of the infusion pump 902 is fixedly installed with a connecting pipe 903, and one end of the connecting pipe 903 is fixedly connected to the interior of the other end of the adjacent fixed cylinder 5, the telescopic hose 904 is fixedly installed above the other end of the cooling water tank 1, the telescopic hose 904 has a lifting and contraction function, and one end of the telescopic hose 904 is fixedly connected to the interior of the other end of the adjacent fixed cylinder 5. During the rotation processing of the clamped tubular workpiece driven by the rotating component 7, the infusion pump 902 is started to transport the cooling water cooled by the refrigerator 901 in the cooling water tank 1 to the inside of the connecting pipe 903, and inject it into the fixed cylinder 5 from the connecting pipe 903. Then, the cooling water enters the rotating tubular workpiece from the conical cylinder 6 at one end of the fixed cylinder 5 to perform heat exchange on the processed tubular workpiece. The heat exchanged cooling water enters the fixed cylinder 5 from the other end of the conical cylinder 6 and finally enters the cooling water tank 1 again through the telescopic hose 904 for cooling. This cycle can continuously and rapidly cool the processed tubular workpiece, and can also be used to cool the tubular workpiece after the processing is completed.
[0026] Working principle: When the power is turned on, the tubular workpiece to be processed is placed between the two conical cylinders 6 during laser cladding processing of the tubular workpiece. The adjusting bolt 802 is rotated to move in the direction of the support block 4, so that one end of the adjusting bolt 802 pushes the support block 4 toward one end of the workpiece. After the adjusting bolt 802 is rotated into place, the conical surfaces of the two conical cylinders 6 are squeezed into the inside of the tubular workpiece to clamp and fix the tubular workpiece. Then, by starting the servo motor 701, the output end of the servo motor 701 drives the gear 702 to mesh with the toothed ring 703 on the middle surface of the adjacent conical cylinder 6, so that the clamped tubular workpiece rotates and is clad by the laser. The cover machine 10 processes the surface of the workpiece, and then starts the infusion pump 902, so that the infusion pump 902 transfers the cooling water in the cooling water tank 1 after being cooled by the refrigerator 901 to the inside of the connecting pipe 903, and injects it into the fixed cylinder 5 from the connecting pipe 903, and then the cooling water enters the rotating tubular workpiece from the conical cylinder 6 at one end of the fixed cylinder 5 to perform heat exchange on the processed tubular workpiece, and the heat exchanged cooling water enters the fixed cylinder 5 from one end of the other conical cylinder 6 and finally enters the cooling water tank 1 again through the telescopic hose 904 for cooling, and the cycle is repeated, so that the processed tubular workpiece can be continuously cooled rapidly. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0027] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A laser cladding cooling device, comprising: A cooling water tank (1), characterized in that: a support plate (2) is fixedly installed on the top of the cooling water tank (1), and a slide groove (201) is opened on one side of the top of the support plate (2), a slider (3) is slidably installed inside the slide groove (201), and a support block (4) is fixedly installed on the top of the slider (3) and the other side of the top of the support plate (2), and the two support blocks (4) are symmetrically arranged, and a fixed cylinder (5) is fixedly installed in the middle of the upper end of the support block (4), and the fixed cylinder (5) is a hollow structure with an opening at one end, and the fixed cylinder A conical cylinder (6) is rotatably installed inside one end of the cooling water tank (5), and the conical cylinder (6) is a hollow structure with openings at both ends. A rotating assembly (7) is arranged between the inside of the cooling water tank (1) and the other ends of the two fixed cylinders (5). A clamping assembly (8) is arranged between one side of the top of the cooling water tank (1) and the adjacent support block (4). A cooling assembly (9) is arranged between the other side of the top of the cooling water tank (1) and the surface of the middle of the adjacent conical cylinder (6). A laser cladding machine (10) is arranged on one side of the cooling water tank (1).
2. A laser cladding cooling device according to claim 1, characterized in that: A sealing bearing is provided on the surface of one end of the tapered cylinder (6), and the inner ring of the sealing bearing is fixedly connected to the surface of one end of the tapered cylinder (6), and the outer ring of the sealing bearing is fixedly connected to the inner wall of one end of the fixed cylinder (5).
3. The laser cladding cooling device according to claim 1, characterized in that: The rotating assembly (7) comprises: a servo motor (701) and a gear ring (703); the servo motor (701) is fixedly mounted on the other side of the top of the cooling water tank (1); a gear (702) is fixedly mounted on the output end of the servo motor (701); the gear ring (703) is fixedly mounted on the surface of the middle part of the conical cylinder (6) close to one side of the servo motor (701); and the surface of the gear ring (703) meshes with the surface of the gear (702).
4. The laser cladding cooling device according to claim 1, characterized in that: The clamping assembly (8) comprises: a fixed block (801), the fixed block (801) is fixedly mounted on one side of the top of the cooling water tank (1), an adjusting bolt (802) is rotatably mounted in the middle of the fixed block (801) in the horizontal direction, and one end of the adjusting bolt (802) is rotatably mounted inside the adjacent support block (4).
5. A laser cladding cooling device according to claim 4, characterized in that: A bearing is provided on the surface of one end of the adjusting bolt (802), and the inner ring of the bearing is fixedly connected to the surface of the adjusting bolt (802), and the outer ring of the bearing is fixedly connected to the inside of the support block (4).
6. The laser cladding cooling device according to claim 1, characterized in that: The cooling assembly (9) comprises: a refrigerator (901), an infusion pump (902) and a telescopic hose (904); the refrigerator (901) is fixedly mounted on the front side of the cooling water tank (1); the cooling end of the refrigerator (901) extends to the interior of the cooling water tank (1); the infusion pump (902) is fixedly mounted below one end of the cooling water tank (1); the liquid inlet end of the infusion pump (902) is fixedly connected to the interior of the cooling water tank (1); the liquid outlet end of the infusion pump (902) is fixedly mounted with a connecting pipe (903), and one end of the connecting pipe (903) is fixedly connected to the interior of the other end of the adjacent fixed cylinder (5); the telescopic hose (904) is fixedly mounted above the other end of the cooling water tank (1); one end of the telescopic hose (904) is fixedly connected to the interior of the other end of the adjacent fixed cylinder (5).
