Super-thick barite concrete shear wall formwork erecting system with embedded large steel plate
Through the full welding connection of embedded channel steel and the pulling screw, combined with the complex support form of adjustable support, the problem of embedded steel plate support for ultra-thick barite concrete shear wall in heavy ion hospitals is solved, ensuring construction safety Combined with radiation resistance.
Patent Information
- Application Number
- CN202420637445.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-03-29
AI Technical Summary
During the construction process of heavy ion hospitals, how to effectively embed ultra-thick barite concrete shear walls with large shielded steel plates to avoid the problems of vertical through joints and construction difficulties, especially the 3.4m and 2.6m thick walls cannot be used in conventional cases. Reinforce the pulling screw.
The complex support form of embedded channel steel, single-sided pulling screws and adjustable support is adopted. The channel steel No. 16 is embedded inside the wall, and the pulling screws are fully welded, and the adjustable steel supports are used to connect the formwork and rafts. Plate, ensure that the steel plate is not affected by horizontal load and improve construction safety.
The stable support of ultra-thick barite concrete shear walls is achieved, which reduces construction safety risks, simplifies the on-site construction process, and ensures radiation protection and construction safety.
Smart Images

Figure CN222295700U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of formwork support, in particular to a formwork support system for ultra-thick heavy stone concrete shear wall with embedded large steel plates. Background Art
[0002] With the continuous development of my country's economy and the continuous improvement of medical standards, heavy ion medical devices, as a new, high-end and efficient treatment method, have begun to emerge in China. Due to the radiation characteristics of heavy ion medical devices, some radiation-concentrated parts have ultra-thick shear walls, barite concrete, large radiation shielding steel plates and other design contents in the structural design, and the shear wall is strictly prohibited from having vertical seams. How to ensure the formwork support of the ultra-thick barite concrete shear wall with embedded large shielding steel plates during the construction of the heavy ion hospital is a problem that must be considered and solved during the construction process.
[0003] In the absence of experience in building heavy ion hospital projects in China, the construction of heavy ion radiation protection shear walls with embedded large shielding steel plates and barite concrete with a bulk density 1.5 times that of ordinary concrete, which cannot use conventional plastic pipes + through-wall screws, is difficult and the construction period is tight. In order to ensure the high-quality and high-speed construction of heavy ion medical projects, a method for supporting the formwork of ultra-thick barite concrete shear walls with embedded large steel plates is urgently needed. Summary of the invention
[0004] In response to the above-mentioned prior art, the utility model proposes a system for supporting the formwork of an ultra-thick barite concrete shear wall with embedded large steel plates, so as to solve the problems of large lateral pressure of barite concrete, embedded steel plates in shear walls, inability to use tension screws in wall formwork reinforcement, 3.4m and 2.6m walls being too thick, and inability to purchase finished tension screws, etc. after large shielding steel plates are embedded in the ultra-thick barite concrete shear walls for radiation protection of heavy ion medical projects, and further reduce the potential safety hazards in the construction process.
[0005] The utility model provides a system for supporting formwork of ultra-thick heavy stone concrete shear wall with embedded large steel plates, wherein the shear wall includes a 3.4m thick wall and a 2.6m thick wall;
[0006] The formwork support system of the 3.4m thick wall includes a plurality of embedded parts located on both sides of the steel plate, a plurality of tension screws located on both sides of the steel plate, and a plurality of adjustable supports located on one side of the steel plate, the bottom of the embedded parts is embedded in the raft, the inner side of the tension screw is fixedly connected to the embedded parts, the outer side of the tension screw is connected to the formwork, and the outer end of the tension screw on one side is connected to the raft through the adjustable support;
[0007] The formwork support system of the 2.6m thick wall includes a plurality of adjustable supports located on both sides of the steel plate, and the outer ends of the formwork are connected to the raft plate through the adjustable supports.
[0008] Preferably, the embedded parts are made of No. 16 channel steel.
[0009] Preferably, the embedded parts are arranged along the entire length of the 3.4m thick wall and are buried 750mm below the raft surface.
[0010] Preferably, the inner side of the tension screw is fully welded to the embedded part.
[0011] Preferably, the adjustable support is an adjustable steel support.
[0012] Preferably, the template is made of veneer plywood, the secondary ribs are made of wooden squares, and the main ribs are made of double steel pipes.
[0013] Compared with the prior art, the utility model has the following beneficial effects: the utility model provides a formwork support system for ultra-thick barite concrete shear wall with embedded large steel plates, which solves the formwork support work of ultra-thick barite concrete wall with embedded large shielding steel plates in a complex formwork form of pre-buried channel steel + single-side tension + single-side support. In the selection process of the entire formwork system, it ensures that the steel plate in the shear wall is not affected by the horizontal load and ensures the safety of the formwork system. At the same time, this method is simple in structure and easy to construct on site. While ensuring the radiation protection performance of the shear wall, it also further improves the safety of construction in this part. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the ultra-thick heavy stone concrete shear wall formwork support system embedded with large steel plates in an embodiment of the utility model.
[0015] Figure 2 It is a structural schematic diagram of a 3.4m thick wall formwork supporting system in an embodiment of the utility model.
[0016] Figure 3 It is a structural schematic diagram of a 2.6m thick wall formwork supporting system in an embodiment of the utility model.
[0017] In the figure: 1. Steel plate; 2. Channel steel; 3. Tension screw; 4. Adjustable rigid support; 5. Raft plate; 6. Formwork. DETAILED DESCRIPTION
[0018] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below with reference to specific illustrations.
[0019] Example: Figure 1-3The illustrated embodiment shows a formwork support system for an ultra-thick barite concrete shear wall with embedded large steel plates, wherein the shear wall comprises a 3.4m thick wall and a 2.6m thick wall.
[0020] Among them, Figure 2 The formwork support system of the 3.4m thick wall includes several No. 16 channel steels 2 located on both sides of the steel plate 1, several tension screws 3 located on both sides of the steel plate 1, and several adjustable rigid supports 4 located on one side of the steel plate 1. The channel steel 2 is arranged along the entire length of the 3.4m thick wall and buried 750mm below the raft surface. The inner side of the tension screw 3 is fully welded to the channel steel 2, and the outer side of the tension screw 3 is connected to the formwork 6. The outer end of the tension screw 3 on one side is connected to the raft 5 through the adjustable rigid support 4. The formwork 6 is made of veneer plywood, the secondary ribs are made of 100mm×100mm wooden squares, and the main ribs are made of 48.3mm×3.2mm double steel pipes.
[0021] like Figure 3 As shown, the formwork support system of the 2.6 m thick wall includes a plurality of adjustable rigid supports 4 located on both sides of the steel plate 1 , and the outer end of the formwork 6 is connected to the raft 5 through the adjustable rigid supports 4 .
[0022] When the embedded large steel plate ultra-thick barite concrete shear wall formwork support system is used in specific applications, the construction method includes: firstly, establishing a plane control network, releasing the shear wall line and the channel steel point through the plane control network, and in the process of tying the raft slab reinforcement: in the 3.4m thick wall, channel steel is set within the steel plate range and embedded in the raft slab reinforcement before pouring the raft slab concrete, after the wall reinforcement is tied, the wall within the steel plate range is reinforced by welding one end of the tension screw to the channel steel and using a reinforcement piece at the other end; no channel steel is set in the 2.6m wall, and after the wall reinforcement is tied, the wall formwork is reinforced by using a diagonal brace reinforcement method, and finally the barite concrete is poured.
[0023] (1) Before the construction of raft reinforcement, a plane control network is established. Through precise positioning, No. 16 channel steel is embedded in the 3.4m thick wall. The embedded depth of the channel steel is 750mm and the embedded spacing of the channel steel is 500mm×200mm. No. 16 channel steel is set at the supporting feet of the single-sided support and double-sided support. The depth of the embedded concrete is not less than 500mm and the extended length is 200mm.
[0024] (2) After the shear wall reinforcement is tied, the shear wall formwork is constructed. The formwork used is 18mm facing plywood, the secondary ribs are 100mm×100mm wooden squares, the main ribs are 48.3×3.2 double steel pipes, and the tension screws are M16 screws. To ensure the radiation protection performance of the wall, the screws are disposable measures. No plastic sleeves are set during construction. When removing the formwork, the screw heads outside the wall are directly cut off.
[0025] (3) The formwork method for the 3.4m thick wall is as follows: a single-sided tension formwork method is set on both sides of the shear wall within the steel plate range. The M16 screws are fully welded to the back of the channel steel on both sides. In order to ensure the integrity of the wall formwork, a single-sided support method is set on one side. The support rod is an adjustable steel support.
[0026] (4) The formwork method for the 2.6 m thick wall is as follows: a single-sided support formwork system is set up on both sides of the wall, and the support rods are adjustable steel supports.
[0027] The above are only implementation methods of the present utility model, and are not intended to limit the patent scope of the present utility model. Any equivalent structure made using the contents of the specification and drawings of the present utility model, directly or indirectly used in other related technical fields, are also within the patent protection scope of the present utility model.
Claims
1. A system for supporting formwork for ultra-thick heavy stone concrete shear walls with embedded large steel plates, characterized in that: The shear wall includes a 3.4m thick wall and a 2.6m thick wall; The formwork support system of the 3.4m thick wall includes a plurality of embedded parts located on both sides of the steel plate, a plurality of tension screws located on both sides of the steel plate, and a plurality of adjustable supports located on one side of the steel plate, the bottom of the embedded parts is embedded in the raft, the inner side of the tension screw is fixedly connected to the embedded parts, the outer side of the tension screw is connected to the formwork, and the outer end of the tension screw on one side is connected to the raft through the adjustable support; The formwork support system of the 2.6m thick wall includes a plurality of adjustable supports located on both sides of the steel plate, and the outer ends of the formwork are connected to the raft plate through the adjustable supports.
2. The ultra-thick barite concrete shear wall formwork support system with embedded large steel plates as claimed in claim 1 is characterized in that: The embedded parts are made of No. 16 channel steel.
3. The ultra-thick barite concrete shear wall formwork support system with embedded large steel plates as claimed in claim 1 or 2, characterized in that: The embedded parts are arranged along the entire length of the 3.4m thick wall and are buried 750mm below the raft surface.
4. The ultra-thick barite concrete shear wall formwork support system with embedded large steel plates as claimed in claim 1 or 2, characterized in that: The inner side of the tension screw is fully connected to the embedded part by welding.
5. The ultra-thick barite concrete shear wall formwork support system with embedded large steel plates as claimed in claim 1 or 2, characterized in that: The adjustable support adopts an adjustable steel support.
6. The ultra-thick barite concrete shear wall formwork support system with embedded large steel plates as claimed in claim 1 or 2, characterized in that: The template is made of facing plywood, the secondary ribs are made of wooden squares, and the main ribs are made of double steel pipes.
