Rectangular tube push bench deslagging device
By designing a rectangular pipe hoisting machine slag discharge device, the combination of support structure, slag storage structure and drive structure is used to realize the circulating transportation of multiple slag storage structures, solving the problem of low slag transportation efficiency of traditional soil pressure balance pipe hoisting machine slag transportation is low , significantly improves the slag output speed and efficiency of pipe hoisting construction.
Patent Information
- Application Number
- CN202420623313.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-03-28
AI Technical Summary
The slag transportation efficiency of traditional soil pressure balanced pipe hoisting machines is low, and the transportation speed of a single slag bucket is slow, resulting in the slag output speed and efficiency of the pipe hoisting machines.
A rectangular pipe hoisting machine slag discharge device is designed, including a support structure, a slag storage structure and a drive structure. The cyclic transportation of multiple slag storage structures is realized through electric hoists and guides, and the slag discharge speed and efficiency are improved.
It effectively improves the slag output speed and efficiency of pipe hoisting construction, and solves the problem of slow transportation speed of a single slag bucket in traditional solutions.
Smart Images

Figure CN222296225U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe jacking construction, in particular to a slag discharging device for a rectangular pipe jacking machine. Background Art
[0002] Pipe jacking is a trenchless construction method, a pipeline burial construction technology with no excavation or less excavation. Pipe jacking construction is to use the jacking force generated by the jacking equipment in the working pit to overcome the friction between the pipeline and the surrounding soil, push the pipeline into the soil according to the designed slope, and transport the soil away. After one section of the pipe is pushed into the soil layer, the second section of the pipe is pushed in. The principle is to use the thrust of the main jacking cylinder and the pipeline room, relay room, etc. to push the tool pipe or tunnel boring machine from the working pit through the soil layer and lift it into the receiving pit.
[0003] Pipe jacking construction is an underground pipeline construction method developed after shield construction. It does not require excavation of the surface layer and can pass through roads, railways, rivers, ground buildings, underground structures and various underground pipelines.
[0004] The principle of pipe jacking machine is similar to that of shield machine, and it is divided into slurry balance pipe jacking machine and earth pressure balance pipe jacking machine. Slurry balance pipe jacking machine uses mud circulation to discharge slag; earth pressure balance pipe jacking machine uses screw machine + slag bucket to discharge slag.
[0005] Traditional earth pressure balance pipe jacking machines, because the pipe jacking construction mileage is relatively short, due to the size of the working pit, the horizontal transportation of the muck generally adopts a customized small muck bucket and a winch for combined transportation. However, due to space constraints, the volume of the muck bucket is 5m 3 , the excavation of one ring requires the muck bucket to go in and out 10 times. Excavation cannot be carried out during the process of transporting and unloading a single muck bucket, and the transportation time accounts for 50% of the total time for excavation and assembly of one ring, so the slag discharge speed of the pipe jacking machine is particularly slow and the efficiency is particularly low. Utility Model Content
[0006] The utility model aims to solve at least one technical problem in the background technology and provide a slag discharging device for a rectangular pipe jacking machine.
[0007] In order to achieve the above-mentioned purpose, the utility model provides a slag discharging device for a rectangular pipe jacking machine, comprising:
[0008] The supporting structure is arranged near the outlet of the spiral machine slag pipe of the rectangular pipe jacking machine;
[0009] At least one slag holding structure, supported on the supporting structure, and reciprocatingly movable in a direction approaching and away from a slag discharge pipe opening of a spiral machine of the rectangular pipe jacking machine;
[0010] At least one driving structure is movably mounted on the supporting structure, the slag holding structure is hoisted on the supporting structure, the slag holding structure is driven to reciprocate in the horizontal and vertical directions, and is detachably connected to the slag holding structure.
[0011] According to one aspect of the utility model, the support structure comprises: a first bracket, a second bracket and at least one moving rod;
[0012] The first bracket and the second bracket are arranged opposite to each other, and the distance between them is greater than the distance between the slag outlet pipes of the two spiral machines of the rectangular pipe jacking machine;
[0013] The moving rod is supported on the top of the first bracket and the second bracket, and can reciprocate along the direction of approaching and moving away from the slag discharge pipe opening of the spiral machine of the rectangular pipe jacking machine.
[0014] According to one aspect of the utility model, the driving structure is an electric hoist, and the electric hoist can reciprocate along the length direction of the moving rod.
[0015] According to one aspect of the utility model, the slag holding structure comprises: at least one slag holding vehicle, the slag holding vehicle being detachably hoisted on the electric hoist;
[0016] The slag holding vehicle comprises a slag holding bucket and a moving structure arranged at the bottom of the slag holding bucket.
[0017] According to one aspect of the utility model, the width of the slag hopper is greater than the distance between the slag discharge pipe openings of the two spiral machines of the rectangular pipe jacking machine.
[0018] According to one aspect of the utility model, it also includes: a guide rail, one end of which is arranged below the two spiral machine slag pipe openings of the rectangular pipe jacking machine, and the other end is away from the two spiral machine slag pipe openings of the rectangular pipe jacking machine;
[0019] The moving structure of the slag car is supported on the guide rail and can reciprocate along the guide rail.
[0020] According to one solution of the utility model, a slag discharge device for a rectangular pipe jacking machine comprises: a support structure, which is arranged near the orifice of the spiral machine slag discharge pipe of the rectangular pipe jacking machine; at least one slag holding structure, which is supported on the support structure and can reciprocate along the direction close to and away from the orifice of the spiral machine slag discharge pipe of the rectangular pipe jacking machine; at least one driving structure, which is movably mounted on the support structure, hoists the slag holding structure on the support structure, drives the slag holding structure to reciprocate along the horizontal direction and the vertical direction, and is detachably connected to the slag holding structure. With such a configuration, the driving device on the support structure can drive the driving structure and the slag holding structure installed on the driving structure to reciprocate along the direction close to and away from the orifice of the spiral machine slag discharge pipe of the rectangular pipe jacking machine, so that the slag holding structure can be quickly moved from other external positions to the position near the orifice of the spiral machine slag discharge pipe of the rectangular pipe jacking machine through the support structure, and then the slag holding structure is quickly landed by the driving of the driving structure, and then the slag holding structure is moved to the bottom of the orifice of the spiral machine slag discharge pipe of the rectangular pipe jacking machine for slag holding. After the slag holding is completed, it can be lifted and quickly sent out by the driving structure for slag dumping.
[0021] According to one solution of the utility model, there can be multiple slag holding structures and driving structures, and each driving structure drives each slag holding structure to be arranged on the supporting structure at intervals. After one slag holding structure is filled with slag, it is transported away by an empty driving structure, and then another driving structure puts down the slag holding structure on it to hold slag. Or multiple slag holding structures are transported by one driving structure, that is, when one of the slag holding structures is filled with slag, the driving structure transports another slag holding structure to the place where slag is to be held, and then the slag holding structure that has completed slag holding is transported out, and the slag holding structure to be filled with slag is filled, and the cycle repeats. With such an arrangement, the speed and efficiency of slag holding and slag transportation can be greatly improved.
[0022] According to one solution of the utility model, the support structure includes: a first bracket, a second bracket and at least one moving rod; the first bracket and the second bracket are arranged relative to each other, and the distance between the two is greater than the distance between the two spiral machine slag pipe openings of the rectangular pipe jacking machine; the moving rod is supported on the top of the first bracket and the second bracket, and can move back and forth in the direction of approaching and moving away from the spiral machine slag pipe opening of the rectangular pipe jacking machine. Such an arrangement can enable one or more driving structures and corresponding slag holding structures to perform cyclic reciprocating slag holding and slag transportation operations through one or more moving rods, so that the efficiency of slag holding and slag transportation is greatly improved, and the smooth progress of the pipe jacking construction is ensured.
[0023] According to one solution of the utility model, the driving structure is an electric hoist, which can reciprocate along the length direction of the moving rod (i.e., between the first bracket and the second bracket). In this way, the slag holding structure can be quickly moved to the slag holding position to ensure the construction speed.
[0024] According to one solution of the utility model, the slag collecting structure includes: a slag collecting car, which is detachably hoisted on an electric hoist; the slag collecting car includes a slag collecting bucket and a mobile structure arranged at the bottom of the slag collecting bucket. With such an arrangement, the slag can be collected through the slag collecting bucket and quickly moved through the mobile structure arranged at the bottom. In this way, when the slag collecting structure is moved to the ground by the electric hoist, it can be quickly moved to the bottom of the slag discharge pipe through the mobile structure for accurate slag collection.
[0025] According to one solution of the utility model, the width of the slag hopper is greater than the distance between the two spiral slag pipe openings of the rectangular pipe jacking machine. In this way, the slag discharged from the two spiral slag pipe openings of the pipe jacking machine can be simultaneously received by one slag hopper, thereby improving the slag collection efficiency and the slag discharge speed.
[0026] According to one solution of the utility model, the slag discharge device of the rectangular pipe jacking machine also includes: a guide rail, one end of which is arranged below the two spiral machine slag discharge pipe openings of the rectangular pipe jacking machine, and the other end is away from the two spiral machine slag discharge pipe openings of the rectangular pipe jacking machine; the moving structure of the slag holding vehicle is supported on the guide rail and can move back and forth along the guide rail. With such a configuration, in addition to being able to lift and transport the slag holding structure filled with slag through the driving structure and the supporting structure, the slag holding vehicle can also be transported out through the guide rail, further improving the slag discharge speed and improving the efficiency of pipe jacking construction.
[0027] According to the solution of the utility model, the utility model can effectively increase the slag discharge speed and the efficiency of pipe jacking construction by cyclically reciprocatingly transporting slag and unloading slag through multiple slag holding structures, and effectively solve the problem of slow slag discharge efficiency caused by a single slag bucket transported by a winch in the traditional solution. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 A schematic diagram showing a front view of a slag discharge device for a rectangular pipe jacking machine according to an embodiment of the utility model;
[0029] Figure 2 A side view schematically shows a slag discharge device for a rectangular pipe jacking machine according to an embodiment of the utility model. DETAILED DESCRIPTION
[0030] The present invention will now be discussed with reference to exemplary embodiments. It should be understood that the embodiments discussed are only intended to enable those skilled in the art to better understand and implement the present invention, rather than to imply any limitation on the scope of the present invention.
[0031] As used herein, the term “including” and variations thereof are to be interpreted as open-ended terms meaning “including, but not limited to.” The term “based on” is to be interpreted as “based, at least in part, on.” The terms “one embodiment” and “an embodiment” are to be interpreted as “at least one embodiment.”
[0032] Figure 1 A schematic diagram showing a front view of a slag discharge device for a rectangular pipe jacking machine according to an embodiment of the utility model; Figure 2 The side view of the slag discharge device of the rectangular pipe jacking machine according to one embodiment of the utility model is schematically shown. Figure 1 and Figure 2 As shown, in this embodiment, the slag discharging device of the rectangular pipe jacking machine includes:
[0033] Support structure 1, arranged near the outlet of the spiral machine slag pipe of the rectangular pipe jacking machine;
[0034] At least one slag holding structure 2, supported on the supporting structure 1, and capable of reciprocating along a direction close to and away from a slag discharge pipe opening 10 of a spiral machine of a rectangular pipe jacking machine;
[0035] At least one driving structure 3 is movably mounted on the supporting structure 1, and the slag holding structure 2 is hoisted on the supporting structure 1, and the slag holding structure 2 is driven to reciprocate in the horizontal and vertical directions, and is detachably connected to the slag holding structure 2. With such a configuration, the driving device on the supporting structure 1 can drive the driving structure 3 and the slag holding structure 2 installed on the driving structure 3 to reciprocate in the direction close to and away from the slag discharge pipe opening of the spiral machine of the rectangular pipe jacking machine. In this way, the slag holding structure 2 can be quickly moved from other external positions to a position near the slag discharge pipe opening of the spiral machine of the rectangular pipe jacking machine through the supporting structure 1, and then the slag holding structure 2 is quickly driven by the driving structure 3 to land, and then the slag holding structure 2 is moved to the bottom of the slag discharge pipe opening of the spiral machine of the rectangular pipe jacking machine for slag holding. After the slag holding is completed, it can be hoisted by the driving structure 3 and quickly sent out for slag dumping.
[0036] In the utility model, there can be multiple slag holding structures 2 and driving structures 3, and each driving structure 3 drives each slag holding structure 2 to be arranged on the supporting structure 1 at intervals. After one slag holding structure 2 is filled with slag, it is transported away by an empty driving structure 3, and then another driving structure 3 puts down the slag holding structure 2 on it to hold slag. Or multiple slag holding structures 2 are transported by one driving structure 3, that is, when one of the slag holding structures 2 is filled with slag, the driving structure 3 transports another slag holding structure 2 to the place where the slag is to be held, and then transports the slag holding structure 2 that has completed the slag holding out, and the slag holding structure 2 to be filled with slag is filled, and the cycle repeats. Such an arrangement can greatly improve the speed and efficiency of slag holding and transportation.
[0037] Furthermore, if Figure 1 and Figure 2 As shown, in this embodiment, the support structure 1 includes: a first bracket 4, a second bracket 5 and at least one moving rod 6;
[0038] The first bracket 4 and the second bracket 5 are arranged opposite to each other, and the distance between them is greater than the distance between the two spiral machine slag pipe openings of the rectangular pipe jacking machine;
[0039] The moving rod 6 is supported on the top of the first bracket 4 and the second bracket 5, and can reciprocate along the direction close to and away from the slag outlet pipe of the spiral machine of the rectangular pipe jacking machine. In this way, one or more moving rods 6 can drive one or more driving structures 3 and corresponding slag holding structures 2 to perform cyclic slag holding and slag transportation operations, so that the efficiency of slag holding and slag transportation is greatly improved, ensuring the smooth progress of the pipe jacking construction.
[0040] Furthermore, if Figure 1 and Figure 2 As shown, in this embodiment, the driving structure 3 is an electric hoist, which can reciprocate along the length direction of the moving rod 6 (i.e., between the first bracket 4 and the second bracket 5). In this way, the slag holding structure 2 can be quickly moved to the slag holding position to ensure the construction speed.
[0041] Furthermore, if Figure 1 and Figure 2 As shown, in this embodiment, the slag holding structure 2 includes: a slag holding car 7, which is detachably hoisted on an electric hoist;
[0042] The slag holding vehicle 7 includes a slag holding bucket 8 and a mobile structure 9 arranged at the bottom of the slag holding bucket 8. With such an arrangement, the slag can be held by the slag holding bucket 8 and quickly moved by the mobile structure 9 arranged at the bottom. In this way, when the slag holding structure 2 is moved to the ground by an electric hoist, the mobile structure 9 can be quickly moved to the bottom of the slag discharge pipe for accurate slag holding.
[0043] Furthermore, if Figure 1 As shown, in this embodiment, the width of the slag hopper 8 is greater than the distance between the two spiral slag outlets of the rectangular pipe jacking machine. In this way, the slag from the two spiral slag outlets of the pipe jacking machine can be simultaneously received by one slag hopper, thereby improving the slag collection efficiency and the slag discharge speed.
[0044] Further, in this embodiment, the slag discharge device of the rectangular pipe jacking machine further includes: a guide rail, one end of which is arranged below the two spiral machine slag discharge pipe openings of the rectangular pipe jacking machine, and the other end of which is away from the two spiral machine slag discharge pipe openings of the rectangular pipe jacking machine;
[0045] The moving structure 9 of the slag holding vehicle 7 is supported on the guide rail and can reciprocate along the guide rail. With this arrangement, in addition to being able to lift and transport the slag holding structure 2 filled with slag through the driving structure 3 and the supporting structure 1, the slag holding vehicle 7 can also be transported out through the guide rail, further increasing the slag discharge speed and improving the efficiency of pipe jacking construction.
[0046] According to the above scheme of the utility model, the utility model can effectively increase the slag discharge speed and the efficiency of pipe jacking construction by cyclically reciprocatingly transporting slag and unloading slag for multiple slag holding structures, and effectively solves the problem of slow slag discharge efficiency caused by a single slag bucket transported by a winch in the traditional scheme.
[0047] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the utility model.
Claims
1. The slag discharge device of the rectangular pipe jacking machine is characterized by: include: The supporting structure (1) is arranged adjacent to the outlet of the spiral machine slag pipe of the rectangular pipe jacking machine; At least one slag holding structure (2) is supported on the support structure (1) and can reciprocate in a direction close to and away from a slag discharge pipe opening of a spiral machine of a rectangular pipe jacking machine; at least one driving structure (3) movably mounted on the supporting structure (1), hoisting the slag holding structure (2) on the supporting structure (1), driving the slag holding structure (2) to reciprocate in the horizontal and vertical directions, and being detachably connected to the slag holding structure (2); The support structure (1) comprises: a first bracket (4), a second bracket (5) and at least one moving rod (6); The first bracket (4) and the second bracket (5) are arranged opposite to each other, and the distance between them is greater than the distance between the slag outlet pipes of the two spiral machines of the rectangular pipe jacking machine; The moving rod (6) is supported on the top of the first bracket (4) and the second bracket (5), and can reciprocate in a direction approaching and moving away from the slag discharge pipe opening of the spiral machine of the rectangular pipe jacking machine.
2. The slag discharge device of the rectangular pipe jacking machine according to claim 1 is characterized in that: The driving structure (3) is an electric hoist, and the electric hoist can reciprocate along the length direction of the moving rod (6).
3. The slag discharge device of the rectangular pipe jacking machine according to claim 2 is characterized in that: The slag holding structure (2) comprises: a slag holding vehicle (7), wherein the slag holding vehicle (7) is detachably hoisted on the electric hoist; The slag collecting vehicle (7) comprises a slag collecting bucket (8) and a moving structure (9) arranged at the bottom of the slag collecting bucket (8).
4. The slag discharge device of the rectangular pipe jacking machine according to claim 3 is characterized in that: The width of the slag hopper (8) is greater than the distance between the two spiral slag outlet pipes of the rectangular pipe jacking machine.
5. The slag discharging device of the rectangular pipe jacking machine according to claim 3 or 4, characterized in that: Also includes: A guide rail, one end of which is arranged below the two spiral machine slag pipe openings of the rectangular pipe jacking machine, and the other end of which is away from the two spiral machine slag pipe openings of the rectangular pipe jacking machine; The moving structure (9) of the slag holding vehicle (7) is supported on the guide rail and can move back and forth along the guide rail.
