Integrally connected ceramic valve

Through the integrated connection design, the problem of loose connection of ceramic valve bolts is solved by using connecting pipes, extension pipes, sealing plates and limiting components, and a stable connection between the valve body and the valve controller is achieved, reducing maintenance needs and improving equipment reliability and safety.

CN222297085UActive Publication Date: 2025-01-03XIAMEN XINJINGFA CERAMICS CO LTD
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Patent Information

Application Number
CN202421034412.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-01-03
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The bolt connection of existing ceramic valves may be caused by vibration or external force to loosen during use, resulting in the connection between the valve body and the valve controller that is not firm or even fall off, affecting the normal operation of the equipment and posing safety hazards, and requires regular inspection and maintenance.

Method used

The ceramic valve design adopts an integrated connection, which enables the connection between the valve body and the valve controller through the connecting pipe and the extension pipe, and a sealing plate and rotating member are provided at the connection, combining the limiting assembly (including screws, knobs and bonding plates) to Ensures stability and sealing of the connection.

Benefits of technology

The stable connection between the valve body and the valve controller is achieved, which avoids loosening problems caused by vibration or external forces, reduces maintenance frequency and downtime maintenance requirements, and improves the operating reliability and safety of the equipment.

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    Figure CN222297085U_ABST
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Abstract

The utility model relates to an integrally-connected ceramic valve which comprises a valve body, a connecting assembly, a valve controller and at least two limiting assemblies. The valve body is connected with a valve controller through a connecting assembly, a valve plate is rotationally connected into the valve body, and a motor assembly with the output end in transmission connection with the valve plate is installed in the valve controller. The connecting assembly comprises a connecting pipe and two extending pipes, the connecting pipe is arranged between the valve body and the valve controller, and the two extending pipes are installed at the two ends of the connecting pipe respectively. According to the integrally-connected ceramic valve, the extension pipe on the connecting pipe is connected with the butt joint pipe on the valve body and the butt joint pipe on the valve controller, so that the valve body and the valve controller are communicated, meanwhile, the valve body and the valve controller are integrally connected, the distance between a first screw and a second screw is increased by rotating a rotary knob, and therefore the valve body and the valve controller are integrally connected. And meanwhile, the attaching plate at the bottom end of the second screw rod is attached to the outer surface of the valve body, so that the stability of connection between the valve body and the valve controller is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic valves, in particular to an integrated ceramic valve. Background Art

[0002] Ceramic materials have very small deformation and much higher mechanical strength than metals. Generally, the crystal ions that make up ceramic materials have a small radius, high ion valence, and a large coordination number. These properties determine that the tensile strength, compressive strength, elastic modulus, hardness, etc. of ceramic materials are very high.

[0003] In the prior art, the valve body and the valve controller are connected by bolting at the connection between the two. The disadvantage of this setting is that the bolt connection may loosen due to vibration or external force during use, resulting in a loose connection between the valve body and the valve controller, or even falling off, which will affect the normal operation of the equipment and may cause safety hazards. In addition, the bolt connection needs to be regularly inspected and maintained to ensure the tightness and sealing performance of the connection. However, bolt connections usually require tightening or replacing seals, which may require downtime for maintenance, affecting the continuous operation of the equipment. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides an integrated ceramic valve, which solves the problem that the bolt connection may loosen due to vibration or external force during use, resulting in a loose connection between the valve body and the valve controller, or even falling off.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an integrally connected ceramic valve, comprising a valve body, a connecting assembly, a valve controller and at least two limit assemblies;

[0006] The valve body is connected to the valve controller via a connecting assembly, a valve plate is rotatably connected inside the valve body, and a motor assembly with an output end drivingly connected to the valve plate is installed inside the valve controller;

[0007] The connecting assembly comprises a connecting pipe and two extension pipes;

[0008] The connecting pipe is arranged between the valve body and the valve controller, and the two extension pipes are respectively installed at the two ends of the connecting pipe. A butt pipe is installed on the side opposite to the valve body and the valve controller. The two extension pipes are respectively threadedly connected to the two butt pipes to connect the valve body and the valve controller.

[0009] Furthermore, at least two sealing plates are arranged on the outer surface of the connecting pipe, and at least two of the sealing plates are arranged in an upper and lower spaced relationship.

[0010] Furthermore, a sealing gasket is installed between the sealing plate and the butt pipe, and the sealing gasket is a rubber gasket.

[0011] Furthermore, a rotating member is installed on the outer surface of the connecting pipe.

[0012] Furthermore, the cross-section of the upper end of the rotating member is in the shape of a hexagon.

[0013] Furthermore, at least two limit assemblies are installed below the valve controller, and the limit assemblies include a first screw rod, a knob, a second screw rod and a bonding plate;

[0014] The first screw is assembled below the valve controller, the knob is threadedly connected to the outside of the first screw, the second screw is threadedly connected to the inside of the knob, and the bonding plate is arranged at the bottom end of the second screw.

[0015] Furthermore, at least the limit assembly is symmetrically distributed on the left and right sides of the vertical center axis of the valve controller.

[0016] Furthermore, the cross-section of the side surface of the bonding plate is in an arc shape, and the bonding plate is bonded to the outer surface of the valve body.

[0017] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0018] The one-piece ceramic valve achieves communication between the valve body and the valve controller by connecting the extension tube on the connecting tube to the butt tubes on the valve body and the valve controller respectively, and at the same time makes the valve body and the valve controller connected as an integral whole. By turning the knob, the distance between the first screw and the second screw is increased, and at the same time, the fitting plate at the bottom end of the second screw fits with the outer surface of the valve body, thereby improving the stability of the connection between the valve body and the valve controller. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the connection assembly of the utility model;

[0021] Figure 3 It is a schematic diagram of the limit assembly of the utility model.

[0022] In the figure: 1. valve body; 2. connecting assembly; 201. connecting pipe; 202. extension pipe; 203. sealing plate; 204. butt joint pipe; 205. rotating part; 3. valve controller; 4. limit assembly; 401. first screw; 402. knob; 403. second screw; 404. bonding plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1 The integrally connected ceramic valve in this embodiment is used to integrally connect the valve body 1 and the valve controller 3, thereby improving the convenience of connection between the valve body 1 and the valve controller 3;

[0025] Specifically, it includes a valve body 1, a connecting component 2, a valve controller 3 and at least two limit components 4; the valve body 1 is connected to the valve controller 3 through the connecting component 2, a valve plate is rotatably connected inside the valve body 1, and a motor component with an output end transmission connected to the valve plate is installed inside the valve controller 3.

[0026] In actual use, the valve body 1 is connected to the valve controller 3 through the connecting component 2, so that the valve body 1 and the valve controller 3 are communicated, and at the same time, a detachable connection between the valve body 1 and the valve controller 3 is achieved through the connecting component 2.

[0027] See also Figure 2 In order to facilitate the docking of the valve body 1 and the valve controller 3, in actual use, the connecting assembly 2 includes a connecting pipe 201 and two extension pipes 202; the connecting pipe 201 is arranged between the valve body 1 and the valve controller 3, and the two extension pipes 202 are respectively installed at both ends of the connecting pipe 201, and docking pipes 204 are installed on the side opposite to the valve body 1 and the valve controller 3. The two extension pipes 202 are respectively threadedly connected to the two docking pipes 204 for connecting the valve body 1 with the valve controller 3.

[0028] In actual use, the extension pipe 202 on the connecting pipe 201 is connected to the butt pipes 204 on the valve body 1 and the valve controller 3 respectively, so as to achieve the communication between the valve body 1 and the valve controller 3, and at the same time make the valve body 1 and the valve controller 3 integrally connected.

[0029] Furthermore, in order to ensure the sealing effect between the extension tube 202 and the butt tube 204, at least two sealing plates 203 are arranged on the outer surface of the connecting tube 201, and at least two sealing plates 203 are arranged at intervals up and down. In addition, a sealing gasket is installed between the sealing plate 203 and the butt tube 204, and the sealing gasket is a rubber gasket.

[0030] In actual setting, the sealing gasket is placed between the sealing plate 203 and the butt tube 204, and is squeezed by the butt tube 204 and the sealing plate 203, so as to improve the sealing effect therebetween.

[0031] Preferably, in order to facilitate the rotation of the connecting pipe 201, a rotating member 205 is installed on the outer surface of the connecting pipe 201, and the cross-section of the upper end of the rotating member 205 is in a hexagonal shape.

[0032] See also Figure 3 In order to ensure that the valve body 1 and the valve controller 3 will not become loose due to vibration after docking, at least two limit assemblies 4 in this embodiment are installed below the valve controller 3, and the limit assemblies 4 include a first screw 401, a knob 402, a second screw 403 and a bonding plate 404; the first screw 401 is assembled below the valve controller 3, the knob 402 is threadedly connected to the outside of the first screw 401, the second screw 403 is threadedly connected to the inside of the knob 402, and the bonding plate 404 is arranged at the bottom of the second screw 403.

[0033] In actual use, the knob 402 is turned to increase the distance between the first screw 401 and the second screw 403 , and at the same time, the fitting plate 404 at the bottom end of the second screw 403 fits with the outer surface of the valve body 1 .

[0034] It should be noted that there are two recessed parts on the outer surface of the valve body 1, and the bonding plate 404 is bonded to the recessed parts of the valve body 1, that is, the side cross-section of the bonding plate 404 is arc-shaped, and the bonding plate 404 is bonded to the outer surface of the valve body 1.

[0035] Furthermore, in order to ensure the stability of the connection between the valve body 1 and the valve controller 3 , at least the limit assemblies 4 in this embodiment are symmetrically distributed on the left and right sides of the vertical center axis of the valve controller 3 .

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An integrated ceramic valve, characterized in that: It comprises a valve body (1), a connecting assembly (2), a valve controller (3) and at least two limit assemblies (4); The valve body (1) is connected to the valve controller (3) via a connecting assembly (2); a valve plate is rotatably connected inside the valve body (1); and a motor assembly whose output end is drivingly connected to the valve plate is installed inside the valve controller (3); The connection assembly (2) comprises a connection pipe (201) and two extension pipes (202); The connecting pipe (201) is arranged between the valve body (1) and the valve controller (3), the two extension pipes (202) are respectively installed at the two ends of the connecting pipe (201), and a butt joint pipe (204) is installed on the side of the valve body (1) opposite to the valve controller (3), and the two extension pipes (202) are respectively threadedly connected to the two butt joint pipes (204) for connecting the valve body (1) and the valve controller (3).

2. The integrally connected ceramic valve according to claim 1, characterized in that: At least two sealing plates (203) are arranged on the outer surface of the connecting pipe (201), and at least two sealing plates (203) are arranged at an interval up and down.

3. The integrally connected ceramic valve according to claim 2, characterized in that: A sealing gasket is installed between the sealing plate (203) and the butt pipe (204), and the sealing gasket is a rubber gasket.

4. The integrally connected ceramic valve according to claim 1, characterized in that: A rotating member (205) is installed on the outer surface of the connecting pipe (201).

5. The integrally connected ceramic valve according to claim 4, characterized in that: The cross-section of the upper end of the rotating member (205) is in the shape of a hexagon.

6. The integrally connected ceramic valve according to claim 1, characterized in that: At least two limit assemblies (4) are installed below the valve controller (3), and the limit assemblies (4) include a first screw rod (401), a knob (402), a second screw rod (403) and a bonding plate (404); The first screw rod (401) is assembled below the valve controller (3), the knob (402) is threadedly connected to the outside of the first screw rod (401), the second screw rod (403) is threadedly connected to the inside of the knob (402), and the bonding plate (404) is arranged at the bottom end of the second screw rod (403).

7. The integrally connected ceramic valve according to claim 6, characterized in that: At least the limit assembly (4) is symmetrically distributed on the left and right sides of the vertical center axis of the valve controller (3).

8. The integrally connected ceramic valve according to claim 6, characterized in that: The side cross-section of the fitting plate (404) is in an arc shape, and the fitting plate (404) fits the outer surface of the valve body (1).