Energy-saving heat pump drying system

By introducing automatic rollout devices and stability guarantee measures in the energy-saving heat pump drying system, the problem of missing automatic rollout function of the drying rack in the existing system is solved, efficient and safe drying operation is achieved, and work efficiency is improved. Equipment utilization.

CN222298322UActive Publication Date: 2025-01-03JIANG SU XIN CHUANG JIE NENG JIAN CAI YOU XIAN GONG SI +1
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Patent Information

Application Number
CN202420788551.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-01-03
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

The existing energy-saving heat pump drying system lacks the automatic roll-out function, resulting in excessive temperature of drying items after drying, difficult operation of workers, low efficiency, high cost, high safety risks, and low equipment utilization rate.

Method used

An energy-saving heat pump drying system including a drying box, a drying rack and an automatic pushing device is designed. The automatic pushing of the drying rack is achieved by using a bidirectional screw, a drive motor, a slider, a connecting rod and a pushing plate, combined with a fixed block , electromagnetic plate, universal wheel and brake assembly ensures stability and safety, and improves driving accuracy through servo motors.

Benefits of technology

The automatic launch of the drying rack is realized, reducing manual operation steps, improving work efficiency, reducing labor costs, ensuring drying quality, enhancing safety, improving equipment utilization, avoiding insufficient or excessive drying, and reducing material damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heat pump drying equipment, in particular to an energy-saving heat pump drying system which comprises a drying box, a drying frame and an automatic push-out device, an air energy heat pump is installed at the left end of the drying box, a sealing door is rotatably installed on the end face of the front end of the drying box, the drying frame is movably installed in an inner cavity of the drying box, and the automatic push-out device is installed on the drying frame. The left end and the right end of the bottom wall of the drying frame are each provided with two sets of pulleys, the automatic push-out device comprises a two-way screw, a driving motor, a sliding block, a connecting rod and a push plate, the automatic push-out drying frame can reduce the steps of manual operation, so that the processing speed of dried objects is increased, the overall working efficiency is improved, workers do not need to manually take out the dried objects, and the labor intensity is reduced. And the space of the drying box can be more effectively utilized through the automatically-pushed-out drying frame, the idle time of equipment is shortened, and the utilization rate of the equipment is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat pump drying equipment, in particular to an energy-saving heat pump drying system. Background Art

[0002] As we all know, the energy-saving heat pump drying system is a highly efficient and environmentally friendly drying equipment. It uses heat pump technology to achieve low-temperature drying and has the advantages of energy saving, environmental protection, and high efficiency. The system is mainly composed of a compressor, a condenser, an expansion valve, and an evaporator. Its working principle is to compress the low-temperature and low-pressure refrigerant into a high-temperature and high-pressure refrigerant through a compressor, and then transport it to the condenser for heat release, so that the air temperature increases, thereby achieving the purpose of drying.

[0003] The existing energy-saving drying system lacks an automatic ejection function. After drying is completed, the temperature of the dried items is too high, and workers are easily scalded when replacing them. In this way, the drying rack in the drying box cannot be automatically ejected, which will lead to low work efficiency, increased labor costs, safety hazards, unstable drying quality, high work intensity, and reduced equipment utilization. Therefore, in order to improve drying efficiency and ensure drying quality, an energy-saving heat pump drying system is proposed. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies of the prior art, the utility model provides an energy-saving heat pump drying system.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: an energy-saving heat pump drying system, comprising a drying box, a drying rack and an automatic ejection device, wherein an air energy heat pump is installed at the left end of the drying box, a sealing door is rotatably installed at the front end face of the drying box, the drying rack is movably installed in the inner cavity of the drying box, two sets of pulleys are respectively installed at the left and right ends of the bottom wall of the drying rack, the automatic ejection device comprises a bidirectional screw, a driving motor, a slider, a connecting rod and a pushing plate, a rectangular groove is opened on the dorsal side wall of the inner cavity of the drying box, the bidirectional screw is rotatably installed in the rectangular groove, the top end of the bidirectional screw passes through the side wall of the drying box and is provided with the driving motor, the slider is threadedly installed at the upper and lower ends of the bidirectional screw, the side of the slider away from the rectangular groove is hingedly connected to the connecting rod, the side of the connecting rod away from the slider is hingedly connected to the pushing plate, and a moving device is installed at the bottom wall corner of the drying box.

[0008] In order to prevent the drying rack from deviating from the moving track during the pushing process, the utility model is improved in that two groups of slide grooves are opened on the bottom wall of the inner cavity of the drying box, and the slide grooves are adapted to the pulleys.

[0009] In order to prevent the drying rack from moving during the drying process, the utility model is improved in that a fixing block is installed on the back side of the drying rack, an electromagnetic plate is installed on the pushing plate, and the electromagnetic plate is magnetically connected to the fixing block.

[0010] In order to facilitate the movement of the drying box, the utility model is improved in that the moving device includes universal wheels and a brake assembly, the universal wheels are installed at the four corners of the bottom end of the drying box, the brake assembly is arranged on the universal wheels, and the brake assembly is adapted to the universal wheels.

[0011] In order to facilitate the coordination with the moving device to control the moving direction of the drying box, the utility model is improved in that a push handle is installed on the right side wall of the drying box.

[0012] In order to facilitate opening and closing of the sealing door, the utility model is improved in that a handle is installed on the sealing door.

[0013] In order to improve the safety of the use of the handle and the push handle, the utility model is improved in that the handle and the push handle are both provided with anti-slip grooves.

[0014] In order to ensure the stability and accuracy of the operation of the driving motor, the utility model is improved in that the driving motor is a servo motor.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides an energy-saving heat pump drying system, which has the following beneficial effects:

[0017] The energy-saving heat pump drying system has an automatic ejection device. The bidirectional screw drives the sliders at both ends to move closer to each other under the action of the driving motor, and the push plate is pushed away from the bidirectional screw toward the drying rack under the action of the connecting rod, so that the drying rack is automatically ejected. The automatically ejected drying rack can reduce the steps of manual operation, thereby speeding up the processing speed of dried items, improving overall work efficiency, reducing manpower input, reducing labor costs, avoiding insufficient or excessive drying due to human intervention, thereby ensuring the quality of dried items, avoiding workers working for long periods of time in a high temperature and high humidity drying environment, reducing safety hazards caused by poor working environment, and more effectively utilizing the space of the drying box, reducing equipment idle time, and improving equipment utilization. The automatic ejection of the drying rack in the drying box brings many benefits, including improving work efficiency, saving labor costs, improving drying quality, enhancing safety, reducing item damage, and improving equipment utilization.

[0018] The energy-saving heat pump drying system is provided with a fixing block and an electromagnetic plate. When the electromagnetic plate is energized, the drying rack and the push plate are magnetically connected and fixed, thereby ensuring the stability of the drying rack in the drying box and preventing the drying rack from deviating from the movement trajectory.

[0019] The energy-saving heat pump drying system can move the drying box to a target position through a moving device and a universal wheel, and the brake assembly can fix the drying box at the target position to avoid accidental sliding of the drying box during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0021] Figure 2 For the utility model Figure 1 Schematic diagram of the hidden structure of the sealed door;

[0022] Figure 3 For the utility model Figure 3 Schematic diagram of the hidden structure of the electromagnetic plate and the push plate;

[0023] Figure 4 It is a schematic diagram of the three-dimensional structure of the drying rack of the utility model.

[0024] In the figure: 1. Drying box; 2. Drying rack; 3. Air energy heat pump; 4. Sealed door; 5. Pulley; 6. Bidirectional screw; 7. Driving motor; 8. Sliding block; 9. Connecting rod; 10. Pushing plate; 11. Rectangular groove; 12. Sliding groove; 13. Fixing block; 14. Electromagnetic plate; 15. Universal wheel; 16. Brake assembly; 17. Push handle; 18. Handle. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-4, an energy-saving heat pump drying system, comprising a drying box 1, a drying rack 2 and an automatic ejection device, wherein an air energy heat pump 3 is installed at the left end of the drying box 1, a sealing door 4 is rotatably installed at the front end face of the drying box 1, the drying rack 2 is movably installed in the inner cavity of the drying box 1, and two sets of pulleys 5 are respectively installed at the left and right ends of the bottom wall of the drying rack 2, the automatic ejection device comprises a bidirectional screw 6, a drive motor 7, a slider 8, a connecting rod 9 and a pushing plate 10, a rectangular groove 11 is opened on the back side wall of the inner cavity of the drying box 1, the bidirectional screw 6 is rotatably installed in the rectangular groove 11, the top of the bidirectional screw 6 passes through the side wall of the drying box 1 and is provided with the drive motor 7, the upper and lower ends of the bidirectional screw 6 are threadedly installed with the slider 8, the side of the slider 8 away from the rectangular groove 11 is hingedly connected to the connecting rod 9, and the side of the connecting rod 9 away from the slider 8 is hingedly connected The push plate 10 is connected, and a moving device is installed at the bottom corner of the drying box 1. In this embodiment, after the drying work in the drying box 1 is completed, the sealing door 4 is opened, and the driving motor 7 is started. The output end of the driving motor 7 drives the bidirectional screw 6 to rotate, and the bidirectional screw 6 drives the sliders 8 at both ends to move closer to each other. Under the action of the connecting rod 9, the push plate 10 is away from the bidirectional screw 6 to push the drying rack 2 to move outward. The drying rack 2 is moved to the trolley prepared outside the drying box 1 under the action of the pulley 5, and then a new drying rack 2 is replaced to continue the next drying work. The automatically pushed drying rack 2 can reduce the steps of manual operation, thereby speeding up the processing speed of the dried items and improving the overall work efficiency. There is no need for workers to manually take out the dried items, which reduces manpower input and reduces labor costs. The automatically pushed drying rack 2 can more effectively utilize the space of the drying box 1, reduce equipment idle time, and improve equipment utilization.

[0027] In actual use, in order to further prevent the drying rack 2 from deviating from its motion trajectory during the pushing process, in this embodiment, two sets of slide grooves 12 are provided on the bottom wall of the inner cavity of the drying box 1, and the slide grooves 12 are adapted to the pulley 5. The pushing plate 10 pushes the drying rack 2 outward during the movement, and the pulley 5 moves along the direction of the slide grooves 12 during the movement, which guides the movement of the drying rack 2 and prevents the drying rack 2 from deviating from its motion trajectory.

[0028] In actual use, in order to further prevent the drying rack 2 from moving during the drying process, in this embodiment, a fixed block 13 is installed on the back side of the drying rack 2, and an electromagnetic plate 14 is installed on the pushing plate 10. The electromagnetic plate 14 is magnetically connected to the fixed block 13. When the electromagnetic plate 14 is energized, the electromagnetic plate 14 can fix the drying rack 2 in the inner cavity of the drying box 1 through the magnetic connection with the fixed block 13, thereby preventing the drying rack 2 from moving during the drying process.

[0029] In actual use, in order to further facilitate the movement of the drying box 1, in this embodiment, the moving device includes universal wheels 15 and a brake assembly 16. The universal wheels 15 are installed at the four corners of the bottom end of the drying box 1, and the brake assembly 16 is provided on the universal wheels 15. The brake assembly 16 is adapted to the universal wheels 15. The universal wheels 15 facilitate moving the drying box 1 to the target position, and the brake assembly 16 is used to fix the drying box 1.

[0030] In actual use, it is further convenient to cooperate with the mobile device to control the moving direction of the drying box 1. In this embodiment, a push handle 17 is installed on the right side wall of the drying box 1. The combination of the push handle 17 and the mobile device makes the movement of the drying box 1 more convenient. The push handle 17 provides a convenient grip and operation point for the staff, so that the staff can easily push or move the drying box 1.

[0031] In actual use, in order to further facilitate opening and closing of the sealing door 4 , in this embodiment, a handle 18 is installed on the sealing door 4 , and the handle 18 further facilitates opening and closing of the sealing door 4 .

[0032] In actual use, the safety of the handle 18 and the push handle 17 is further improved. In the present embodiment, the handle 18 and the push handle 17 are provided with anti-slip grooves. The design of the anti-slip grooves can significantly increase the friction on the surface of the push handle 17 and the handle 18. The increased friction helps to prevent the push handle 17 and the handle 18 from slipping in the hand when the hand sweat or water stains appear during use, thereby improving the safety of use.

[0033] In actual use, the stability and accuracy of the operation of the drive motor 7 are further guaranteed. In this embodiment, the drive motor 7 is a servo motor. The servo motor can control the position, speed and torque with high precision. The servo motor adopts closed-loop control and has good stability. It can avoid stalling, vibration and other problems, thereby ensuring the stability and accuracy of the operation of the drive motor 7.

[0034] In order to explain in detail the possible application scenarios, technical principles, specific schemes that can be implemented, and the purposes and effects that can be achieved, the following is a detailed description of the specific embodiments listed in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application.

[0035] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An energy-saving heat pump drying system, comprising a drying box (1), a drying rack (2) and an automatic ejection device, characterized in that: An air energy heat pump (3) is installed at the left end of the drying box (1); a sealing door (4) is rotatably installed on the front end surface of the drying box (1); the drying rack (2) is movably installed in the inner cavity of the drying box (1); two sets of pulleys (5) are respectively installed at the left and right ends of the bottom wall of the drying rack (2); the automatic ejection device comprises a bidirectional screw (6), a driving motor (7), a slider (8), a connecting rod (9) and a pushing plate (10); a rectangular groove (11) is opened on the back side wall of the inner cavity of the drying box (1); The bidirectional screw (6) is rotatably installed in the rectangular groove (11), the top end of the bidirectional screw (6) passes through the side wall of the drying box (1) and is provided with the driving motor (7), the upper and lower ends of the bidirectional screw (6) are threadedly installed with the slider (8), the side of the slider (8) away from the rectangular groove (11) is hingedly connected to the connecting rod (9), the side of the connecting rod (9) away from the slider (8) is hingedly connected to the pushing plate (10), and a moving device is installed at the bottom wall corner of the drying box (1).

2. An energy-saving heat pump drying system according to claim 1, characterized in that: The bottom wall of the inner cavity of the drying box (1) is provided with two groups of slide grooves (12), and the slide grooves (12) are adapted to the pulley (5).

3. An energy-saving heat pump drying system according to claim 2, characterized in that: A fixing block (13) is installed on the back side of the drying rack (2), an electromagnetic plate (14) is installed on the pushing plate (10), and the electromagnetic plate (14) is magnetically connected to the fixing block (13).

4. An energy-saving heat pump drying system according to claim 3, characterized in that: The moving device comprises a universal wheel (15) and a brake assembly (16); the universal wheel (15) is installed at the four corners of the bottom end of the drying box (1); the brake assembly (16) is arranged on the universal wheel (15); and the brake assembly (16) is adapted to the universal wheel (15).

5. The energy-saving heat pump drying system according to claim 4, characterized in that: A push handle (17) is installed on the right side wall of the drying box (1).

6. The energy-saving heat pump drying system according to claim 5, characterized in that: A handle (18) is installed on the sealed door (4).

7. An energy-saving heat pump drying system according to claim 6, characterized in that: The handle (18) and the push handle (17) are both provided with anti-slip grooves.

8. An energy-saving heat pump drying system according to claim 7, characterized in that: The driving motor (7) is a servo motor.